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Hearthstone Quality Home Heating Products, Inc.                               

    TUDOR 8120 Gas-Fired Direct-Vent                                   

R

OUTINE 

M

AINTENANCE AND 

C

ARE

 

 

The Tudor requires minimal routine maintenance 
and care. It should always be cool and off when 
being cleaned, or serviced.  Once a year, the unit, 
and venting system should be inspected by qualified 
service personnel to insure that they are clean, free 
of obstruction, safe, and in good working order. If 
service or maintenance is required, qualified service 
personnel should perform it. 

 

 

WARNING: DO NOT SUBSTITUTE MATERIALS. 
FOR REPLACEMENT PARTS, OR FOR 
INFORMATION ABOUT PARTS OR SERVICE, 
CONTACT YOUR LOCAL HEARTHSTONE 
DEALER. 

 

C

LEANING

 

 

WARNING: Do not clean the unit when hot.  

 

The unit should receive regular cleaning on, under, 
and around the stove to prevent the buildup of dust 
and lint. The exterior surfaces of the unit can be 
cleaned using soap, water, and a soft cloth. 

Do not 

use abrasive or chemical cleaners and take care not 
to scratch the glass or enamel finish (if so equipped) 
when cleaning the unit. The use of chemical wax 
based cleaners or polishes is not recommended due 
to the potential for discoloration of the stones, 
castings or enamel when the residue of the cleaners 
or polishes are exposed to heat. Excessive buildup 
of dust, spider webs, or room air contamination may 
cause odors when the stove is hot.  
 

F

IREBOX

,

 

P

ILOT

,

 

&

 

B

URNER 

A

SSEMBLY

 

The firebox requires periodic cleaning to prevent the 
accumulation of dust, lint, and other debris. To clean 
the firebox, set the thermostat to the “OFF” position, 
and turn off the gas at the gas control valve. When 
the unit is cool, open the front door, and remove the 
front cast and glass assembly.  Carefully remove the 
decorative log set, taking care not to damage the 
logs, refractory panels, or chip the enamel cast iron.  
Clean the firebox, refractory panels, and TEK 
burner, and carefully vacuum the entire surface of 
the log set. Thoroughly vacuum the ports (holes) 
along the top of the TEK burner, and the pilot 
assembly. 
 
With the decorative logs out of the firebox, re-install 
the glass assembly and front cast.  Briefly light the 
unit according to the lighting instructions described 
on page 22.  Check to insure a proper flame is 
burning from each burner port. The pilot flame 

should be large enough to engulf the thermopile and 
thermocouple as shown in 

Figure 12

.  

 

 

NOTE: 

Do not operate the unit for more than 1-2 

minutes without the log set in place. Turn the unit off 
by setting the thermostat to “OFF”, and turning the 
gas control valve off. Allow the unit to cool. 

 

Check and clean any burner ports that are not 
burning, or not burning properly. Clean burner ports 
using a soft brush or vacuum cleaner. If the pilot 
flame height needs adjustment, it should be adjusted 
by qualified service personnel as described on page 
25. 

 

Complete the cleaning procedure by carefully 
placing the log set within the firebox as described on 
page  21.  Re-install the glass assembly and front 
cast.  Turn on the gas, light the unit and check for 
proper operation.  Flame patterns should look similar 
to the flames in 

Figure 13

.  Regularly check to insure 

the area around the Tudor is kept free from 
combustible materials, gasoline, and other 
flammable vapors and liquids. Check that the flow of 
combustion and ventilation air is not obstructed.   

 

R

EPLACING THE 

G

LASS 

G

ASKET

 

Your Tudor uses a 3/4” tape-style fiberglass gasket 
to make a tight seal between the doorframe and the 
firebox. In time, the gasket can become brittle and 
compressed and should be replaced. New gasket 
material is available from your Authorized 
Hearthstone Dealer. Protect your hands with work 
gloves, and wash up later. 

 

1.  Allow the Tudor to cool completely.  
2.  Remove the front cast and glass frame as 

described in the

 Log Placement

 section. 

3.  Using a 1/8” drill bit drill out the rivet in the top 

center of the glass frame. This will allow the 
glass to free up from the steel. 

4.  Remove the existing gasket by grasping one 

end and pulling firmly. Clean the remaining 
adhesive on the glass off with warm soapy 
water. Let dry. 

5.  Determine the correct length of the appropriate-

sized gasket by wrapping it around in the glass. 
Allow an extra 1 to 2” (25-50mm), and mark the 
spot to be cut. 

6.  Cut the gasket at the marked spot with a utility 

knife. 

7.  Starting at one end, pull the paper off the back 

of the gasket and center the gasket over the 
glass. Continue around the glass until you meet 

 

 

 

27

Summary of Contents for Tudor 8120

Page 1: ...ervice agency or gas supplier must perform installation and service In the Commonwealth of Massachusetts all installation of gas lines and gas fitting must be done by a licensed gas fitter or licensed...

Page 2: ...Hearthstone Quality Home Heating Products Inc Tudor Model 8120 2...

Page 3: ...p your original receipt in a safe place as proof of purchase Serial Number Fuel type check one Natural Gas Liquid Propane Sold by Phone Date of Purchase Installed by Phone Date of Installation Gas Sup...

Page 4: ...S 16 REMOTE CONTROL 16 THERMOSTAT WIRING 16 WIRING SCHEMATIC 17 GAS SUPPLY CONNECTIONS 19 GAS CONNECTIONS 19 GAS SUPPLY 19 GAS PRESSURE ADJUSTMENT 19 REFRACTORY PANEL INSTALLATION 20 PANEL PLACEMENT 2...

Page 5: ...OR SLAMMING SHUT REPLACEMENT OF THE GLASS PANEL SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON Replace any shield door or safety screen component removed for servicing prior to operating th...

Page 6: ...3 M02 CAN CGA2 17 M91 Certified for Canada CSA P 4 1 Approved for Mobile Home Installation Figure 1 Tudor Dimensions FUEL TYPE NG LP INPUT RATING Btu hr 0 2000 ft 11 500 11 200 ORIFICE SIZE DMS 0 2000...

Page 7: ...he homeowner can select the optimum flame size for their setting and application During the summer non heating season switch the wall thermostat to OFF and turn off the pilot This will improve the ove...

Page 8: ...nts are supplied separately Failure to use the venting components specified by Hearthstone QHHP Inc will void your warranty and could risk a fire UNPACKING AND INSPECTION Unpack and Inspect for Damage...

Page 9: ...ved prior to any other connections have been made Once removed lift the unit off the legs and set in the desired location CLEARANCE TO COMBUSTIBLES Due to high surface temperatures locate the unit out...

Page 10: ...ality Home Heating Products Inc Tudor Model 8120 6 straight Minumum Venting Components Rear wall clearance 0 Termination cap Wall pass through Insulation blanket Mantle clearance Figure 3 Minimum vent...

Page 11: ...Hearthstone Quality Home Heating Products Inc Tudor Model 8120 Acceptable Direct Vent TERMINATION CAP LOCATIONS Figure 4 Termination clearances 11...

Page 12: ...lable Controlling the draft also changes the aesthetics of the flame The restriction plate consists of a rotating shutter behind the starter section of pipe and an adjustment plate with an index hole...

Page 13: ...Hearthstone Quality Home Heating Products Inc Tudor Model 8120 Figure 6 Venting configurations 13...

Page 14: ...tallations 90 0 Elbow 45 0 Elbow 6 Straight 9 Straight Simpson only 12 Straight 24 Straight 36 Straight 48 Straight 11 14 5 8 Adjustable Pipe Length Horizontal Vent Cap Vertical Vent Cap 14 Snorkel Vi...

Page 15: ...t using the straps from the horizontal vent termination to the interior 6 pipe with 2 sheet metal screws keeping the screws close to the wall thimble as possible Bend or cut the excess strapping so th...

Page 16: ...5m off the floor and away from any influences that may cause the temperature in the vicinity of the thermostat to be unrepresentative of the room temperature in general Such influences might include s...

Page 17: ...RATION AFTER SERVICING ATTENTION AU MOMENT DE L ENTRETIEN DES COMMANDES TIQUETEZ TOUS LES FILS AVANT LE D BRANCHEMENT DES ERREURS DE C BLAGE PEUVENT ENTRA UN FONCTIONNEMENT INADEQUATE ET DANGEREUX THE...

Page 18: ...Hearthstone Quality Home Heating Products Inc Tudor Model 8120 18 Figure 10 Gas control valve...

Page 19: ...gas supply to meet the maximum demand of the unit without undue loss of pressure We recommend a flexible line to avoid undue mechanical load on the valve and to ease thread alignment but refer to loc...

Page 20: ...and inspect for damage or missing parts Contact your dealer if necessary 5 The panels are very fragile do not force them into position 6 Insert the rear panel into the firebox right edge first rotate...

Page 21: ...the front grasp both sides of the front cast facade and lift upward and then outward Set the front aside taking care not to chip or scratch the enamel Next locate the two rotating clips above the glas...

Page 22: ...cast by sliding the upper portion onto the lip of the top and tilting the bottom in flush with the glass assembly It should fit snuggly in place Ensure the glass assembly is properly secured to the f...

Page 23: ...xt to the gas control valve behind the valve access door which ignites the pilot light by means of a spark at the pilot light assembly Do not attempt to light the unit with a match or by any means oth...

Page 24: ...old in Immediately light the pilot with the gas lighter push in and click the piezoelectric spark igniter button several times until lit Continue to hold the control knob in for about 20 seconds after...

Page 25: ...must perform supply line manifold gas line pressure adjustments and restrictor plate adjustments Do not attempt to complete any part of the installation or adjustment of this unit unless technically...

Page 26: ...burner flame should be performed The burner flames can be adjusted by means of the air shutter To determine if the burner flame needs adjustment it is necessary to view the flame pattern with the var...

Page 27: ...ccording to the lighting instructions described on page 22 Check to insure a proper flame is burning from each burner port The pilot flame should be large enough to engulf the thermopile and thermocou...

Page 28: ...will weaken the integrity of the glass Do not clean the glass when hot Allow the glass to cool and apply a mild window cleaning fluid Special gas appliance window cleaner is available from your local...

Page 29: ...3120 140 interior top 3120 141 interior left 3120 142 interior right 3120 143 interior rear 3120 125 heatshield top 7211 536 Ember bed 7211 537 rear log 7211 538 front log ELECTRICAL 7000 014 Thermost...

Page 30: ...insulation If properly connected and no spark replace igniter E Clean or replace the pilot assembly 2 Pilot will not stay lit after carefully following lighting instructions A Low or too high gas pres...

Page 31: ...rner orifice clean or replace Note do not use any metal cleaning device as this may damage the orifice 4 Pilot and burner come on but go out after some warm up A Inconsistent or insufficient flame on...

Page 32: ...2 Clear obstructions B3 Clear obstructions C If gas pressures are correct and the flames stay the same adjust the air shutter for a proper burn 9 Burner flashback Air gas mixture ignites inside the bu...

Page 33: ...tible for use with other gases unless a certified kit is used If the vent air intake system is disassembled for any reason reinstall per the instructions provided with the initial instructions This ve...

Page 34: ...or burn through TEK logs and embers against breakage cracking or burn through This warranty expires on the fifth 5th anniversary of the Purchase Date LIMITED THREE YEAR WARRANTY HearthStone warrants t...

Page 35: ...MENT EXTEND ONLY TO THE ORIGINAL PURCHASER OF THE STOVE WARRANTED HEREUNDER THEY DO NOT EXTEND TO ANY SUBSEQUENT OWNERS UNDER NO CIRCUMSTANCES SHALL HEARTHSTONE BE LIABLE TO THE ORIGINAL PURCHASER OR...

Page 36: ...Stove to HearthStone or a Dealer for repair HearthStone will pay fifty percent 50 and the Original Purchaser will pay fifty percent 50 of the shipping costs related to shipping the Stove to and from H...

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