HearthStone Tudor, Owner'S Manual & Installation Manual

Page 1: ...nstallation and service AVERTISSEMENT Assurez vous de bien suivre les instructions donné dans cette notice pour réduire au minimum le risque d incendie ou pour éviter tout dommage matéeriel toute blessure ou la mort Ne pas entresposer ni utiliser d essence ni d autre vaperurs ou liquides inflammables dans le voisinage de cet apprareil ou de tout autre appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE...

Page 2: ...Keep your original receipt in a safe place as proof of purchase Serial Number Fuel type check one Natural Gas Liquid Propane Sold by Phone Date of Purchase Installed by Phone Date of Installation Gas Supplier Phone Read this Owner s Manual before installing or operating the Tudor Retain this manual for future reference SERVICE RECORD Important Verify proper operation after servicing Date Who Perfo...

Page 3: ... flames and glowing embers with incredible heating characteristics READ THISOWNER S MANUAL Operate and maintain this gas heater according to the instructions in this manual For your safety and years of trouble free operation read this manual in its entirety By following a few simple safety precautions and by performing minimal maintenance the unit will remain appealing while providing years of qua...

Page 4: ...UILDINGS Masonry Conversions Kits are an acceptable venting option Due to high temperatures the appliance should be located out of traffic and away from furniture draperies clothing and flammable materials Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns to skin or clothing ignition Young children should be carefully supervised w...

Page 5: ...2 33 M02 CAN CGA2 17 M91 Certified for Canada CSA P 4 1 Approved for Mobile Home Installation Figure 1 Tudor Dimensions FUEL TYPE NG LP INPUT RATING Btu hr 0 2000 ft 11 500 11 200 ORIFICE SIZE DMS 0 2000 ft 53 63 MANIFOLD PRESSURE LO SETTING in W c kpa 1 6 0 42 6 4 1 59 MANIFOLD PRESSURE HI SETTING in W c kpa 3 5 1 15 10 0 2 48 INLET PRESSURE LO in w c kpa 5 0 1 24 11 0 2 88 MINIMUMINPUT RATING bt...

Page 6: ...ror the homeowner can select the optimum flame size for their setting and application During the summer non heating season switch the wall thermostat to OFF and turn off the pilot This will improve the overall efficiency of the unit as the heat from the pilot is wasted When putting the unit back into service follow the lighting instructions described on page 23 When the unit is first lit especiall...

Page 7: ...hillips head screwdriver 7 16 inch wrench Other parts as required by local code Safety Glasses Gloves PACKING LIST 1 Tudor Gas Fired Heater 1 TEK Burner 2 Decorative TEK Firelogs 1 Tudor top casting 1 Owner s Manual 1 Thermostat 1 40 Thermostat wire 1 Wall thimble Insulation Blanket 1 Warranty Validation Form Note Vent kits and components are supplied separately Failure to use the venting componen...

Page 8: ...tions must meet local codes Removing the Tudor s legs The Tudor has the unique possibility of having its legs removed allowing for the unit to rest on its base To do this simply use two 7 16 wrenches or ratchets and loosen and remove the two centermost 20 bolts and nuts holding the legs on These can be reached the easiest from behind the unit and should be removed prior to any other connections ha...

Page 9: ... doors use a 3 corner clearance Clearance To Combustibles and Alcove Dimensions Minimum Alcove height is 40 Figure 2 Clearance to combustibles 6 straight Wall pass through Insulation blanket Termination cap Minumum Venting Components Rear wall clearance 0 Figure 3 Minimum vent clearances ...

Page 10: ...HearthStone Quality Home Heating Products Inc Tudor Model 8120 10 Acceptable Direct Vent TERMINATION Cap locations Figure 4 Termination clearances ...

Page 11: ...ntrolling the draft also changes the aesthetics of the flame The restriction plate consists of a rotating shutter behind the starter section of pipe and an adjustment plate with an index hole used to hold the shutter in a fixed position The restriction plate has unlimited settings Depending on the vent configuration you may be required to adjust the restriction plate position For straight out the ...

Page 12: ...HearthStone Quality Home Heating Products Inc Tudor Model 8120 12 Figure 6 Venting configurations ...

Page 13: ...de of an angled roof are as follows Roof Pitch Feet Meters Flat to 6 12 1 0 3 7 12 to 9 12 2 0 6 10 12 to 12 12 4 1 2 13 12 to 16 12 6 1 8 17 12 to 21 12 8 2 4 Listed are Simpson Dura Vent AmeriVent Direct Selkirk Direct Temp and Secure Vent components acceptable for installation along with the minimum venting kit available The venting system must be comprised of the appropriate venting components...

Page 14: ...the stove 3 Draw a circle around the pipe Use the center of this circle as the center point of the 10 x 10 square wall pass through Cut and frame the wall pass through 4 Place the interior wall thimble into the 10 x 10 wall pass through Secure it with 4 screws not provided Install the exterior portion of the thimble in similar fashion overlapping the 2 sections 5 Place the Wall Pass through Insula...

Page 15: ...horizontal vent cap a minimum of 1 1 4 Also make sure the 6 pipe slides through the blanket insulation that is tucked inside the wall pass through thimble 8 Secure the vent using the straps from the horizontal vent termination to the interior 6 pipe with 2 sheet metal screws keeping the screws close to the wall thimble as possible Bend or cut the excess strapping so that it is not visible after th...

Page 16: ...5 1 5m off the floor and away from any influences that may cause the temperature in the vicinity of the thermostat to be unrepresentative of the room temperature in general Such influences might include strong lighting a heater vent from the central heating system or a nearby drafty window Placement of the thermostat on an inside wall rather than an outside wall is preferable Do not place the ther...

Page 17: ...r operation after servicing Attention Au moment de l entretien des commandes étiquetez tous les fils avant le débranchement Des erreurs de câblage peuvent entraîun fonctionnement inadequate et dangereux The proper location of wire connections is shown in Figure 9 Y V Bk Bk Bk Wiring Color KEY Hearthstone 10 20 30 50 70 90 c OFF O YG Bk V Y 10 20 30 c 50 60 70 80 90 O G R Bk Br B W Wiring Diagram T...

Page 18: ...223 1 NFPA 54 or CAN CGA B149 Installation Code NFPA Code and Hearthstone require the use of a dedicated sediment trap just upstream of the unit Damage to the valve or other components due to the lack of a sediment trap are not covered by warranty 3 MIN Cap Nipple ToEquipment Inlet TeeFitting GasSupply Inlet Figure 11 Typical Sediment Trap Required in all installation GAS CONNECTIONS The gas suppl...

Page 19: ...safety goggles while handling the log set Only the Firelog set supplied with the Tudor should be placed in the firebox Do not place any other logs wood logs or other materials in the firebox If the log set is damaged or broken contact your dealer for replacement It must be replaced with the same approved replacement parts These components affect the combustion quality and safety of the heater The ...

Page 20: ...irebox on the TEK Burner On the top of the TEK Burner there is a cutout that allows the Front log to rest in place It should sit as shown in the next figure 6 Re install the glass assembly by lining up the two tabs on the bottom of the assembly with the two slots on the firebox Slide the lower portion of the glass assembly into the slots and push the top in against the firebox Rotate the clips int...

Page 21: ...areil doit être atilisé uniquement avec les types de gas indiqués sur la plaque signalétique Ne pas l utiliser avec d autres gas sauf si un kited conversion certifié est installé SMOKE AND FUMES WARNING When lit for the first time the Tudor will emit some smoke and fumes This is normal off gassing of the paints and oils used in the manufacturing and assembly of the unit Open windows to vent the ro...

Page 22: ...proceed with the lighting procedure Instead immediately refer to the What To Do If You Smell Gas Warning on the cover of this manual WARNING The valve control has an interlock device After shutting off all gas flow the pilot burner cannot be relit until the thermocouple has cooled allowing the electromagnet to be released approx 60 seconds The gas control knob is designed to operate by hand Do not...

Page 23: ...plier 7 After the pilot lights turn gas control knob counter clockwise to ON 8 If the ON OFF T stat switch is set to ON the stove should now be lit If the thermostat or remote has been installed set the ON OFF T stat switch to T stat and turn the thermostat or remote to ON Then set the desired temperature 9 Shut the gas control valve access door 10 Plug in the fan accessory if so equipped 11 If T ...

Page 24: ... combustion low efficiency and a dirty burn There are two simple guidelines to aid in determining the correct flame pattern 1 If the flame at the base of the logs is completely blue the air shutter may be open too far 2 If the flame is dirty or licks the top of the stove the air shutter may be closed too far Some conditions cannot be corrected through air shutter adjustment an adjustment must be m...

Page 25: ...ING The control has an interlock device If the stove has been lit it will not relight immediately After shutting off all gas flow the pilot burner cannot be relit until the thermocouple has cooled allowing the electromagnet to be released Approx 60 sec The gas control knob is designed to operate by hand Do not use any tools during this operation BURNER FLAME APPEARANCE Once the unit is lit observe...

Page 26: ...ermostat to the OFF position and turn off the gas at the gas control valve When the unit is cool open the front door and remove the front cast and glass assembly Carefully remove the decorative log set taking care not to damage the logs or chip the enamel cast iron Clean the firebox and TEK burner and carefully vacuum the entire surface of the log set Thoroughly vacuum the ports holes along the to...

Page 27: ...ll the paper off the back of the gasket and center the gasket over the glass Continue around the glass until you meet up where you started Do not overlap the gasket ends or leave ends with ragged edges 8 Firmly and evenly press the gasket to seat it in its channel 9 Sandwich the glass within the glass frame and glass gasket clip 10 Using a 1 8 x1 8 rivet reattach the glass gasket clip to the glass...

Page 28: ...interior top 3120 121 interior left 3120 122 interior right 3120 123 interior rear 3120 125 heatshield top 7211 536 Ember bed 7211 537 rear log 7211 538 front log ELECTRICAL 7000 014 Thermostat wire 40 7000 031 HARNESS WIRE ON OFF 7000 200 3 way switch ON OFF T stat MISC 3030 044 Glass 17 7 x 10 8 3300 334 Plate for 3 way switch ON OFF Tstat 4700 0795 Magnet round 3160 152 Gasket Pilot 3160 155 Ga...

Page 29: ...ire insulation If properly connected and no spark replace igniter E Clean or replace the pilot assembly 2 Pilot will not stay lit after carefully following lighting instructions A Low or too high gas pressure B Faulty connections C Defective thermocouple D Pilot dirty or plugged A Check for proper inlet pressure for the gas being used B Measure voltage between valve body and solder connection on t...

Page 30: ... burner orifice clean or replace Note do not use any metal cleaning device as this may damage the orifice 4 Pilot and burner come on but go out after some warm up A Inconsistent or insufficient flame on thermopile B Insufficient gas pressure C Excessive draft A Adjust pilot flame size and assure that the flame is aimed directly at the thermopile B Check line pressure to ensure that the correct inl...

Page 31: ...ts B2 Clear obstructions B3 Clear obstructions C If gas pressures are correct and the flames stay the same adjust the air shutter for a proper burn 9 Burner flashback Air gas mixture ignites inside the burner near the orifice usually creating a roaring noise like a blowtorch The problem is an imbalance of gas flow velocity and burning speed pattern A Excessive primary air B Burner input underrated...

Page 32: ...ble for use with other gases unless a certified kit is used If the vent air intake system is disassembled for any reason reinstall per the instructions provided with the initial instructions This vented gas fireplace heater is not for use with air filters This appliance must be properly connected to a venting system in accordance with the manufacturer s installation instructions CAUTION DO NOT OPE...

Page 33: ...or burn through Convective heat exchanger against breakage cracking or burn through Burners air shutters and orifices against breakage cracking or burn through TEK logs and embers against breakage cracking or burn through This warranty expires on the fifth 5th anniversary of the Purchase Date LIMITED THREE YEAR WARRANTY HearthStone warrants the following parts of the Stove against the following oc...

Page 34: ...ACTUAL OR IMPUTED ALL IMPLIED WARRANTIES INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE GIVEN ONLY TO THE EXTENT REQUIRED BY FEDERAL OR STATE LAW EXCEPT AS OTHERWISE REQUIRED BY STATE LAW UPON THE EXPIRATION OF THE EXPRESS LIMITED WARRANTIES CONTAINED HEREIN NO IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR P...

Page 35: ...days after the Purchase Date HearthStone will pay for the shipping of Stove parts covered by any of the foregoing warranties to and from HearthStone or a Dealer as the case may be Thereafter the Original Purchaser is responsible for all shipping costs related to shipping Stove parts to and from HearthStone or a Dealer as the case may be Shipping cost for the Stove Within the first 1st year after t...