Heartland Appliances 3535, Service Manual

Page 1: ... SERIES II SERVICE MANUAL Model 3530 30 Legacy Model 3535 30 Metro Model 3630 36 Legacy Model 3635 36 Metro Diagnosis Charts Service Procedures Component Data Heartland Appliances Inc Manual No MLSM2003 09 03 0910 1 ...

Page 2: ...er Heart land assumes no liability for any errors omissions or any defects whatsoever in the diagrams and or repair proce dures or for any damage or injury resulting from utiliza tion of said diagrams and or repair procedures Safety Information Electric and Gas Ranges are complex electromechanical devices Any attempt to repair a range may if improperly performed result in personal injury or proper...

Page 3: ...res 9 A Terminal Block 9 B Timer Replacement 10 C Timer Programming 11 D Broil Element 12 E Self Clean Latch Mechanism 13 F Timer Relay Board 14 G Timer Coaxial Cable 15 H Cooling Fan Thermodisk 16 I Spark Module 17 J Regulator Replacement 18 K Gas Conversion 19 L Burner Caps 21 M Electrodes 22 N Burner Valves 23 O Back Panel Access 24 P Stove Top Prop Up 25 Section 6 Wiring Diagrams 26 Models 353...

Page 4: ...g any such check ensure no other conductive parts panels or yourself come into contact with any exposed current carrying parts 3 If a replacement part is required ensure it meets factory specifications 4 Never by pass or interfere with the proper operation of any feature part or device engineered into the product 5 Prior to reconnecting electrical power service to the product ensure that a all ele...

Page 5: ...n St N Cambridge Ontario N3H 4R7 ph 877 650 5775 fx 800 327 5609 Service Department Extensions 2241 2264 CSF number to be referenced in all warranty claims Contacting Heartland Appliances prior to performing service work will assist in the diagnosis of the problem this should result in having to go to the customer s home only once How To Submit Warranty Claims For prompt warranty claim processing ...

Page 6: ...ty Serial Number Location in Ranges Metro Legacy ranges have the serial number located at the back of the range and on the kick plate To view serial number plate open door and look at kickplate s right top corner view shown with door removed ...

Page 7: ...atural Gas 6 w c Propane 11 w c NPT 5 8 flex line Surface Burners 4 15 500 Btu Grill Burners 2 7 500 Btu Note Service Amperage to be calculated by a qualified electrician Electrical Requirements Standard 240V 60 Hz receptacle properly polarized on its own dedicated line must be used Ranges are provided with a molded plug cap power cord rated at 120 240 Volts Ranges must be electrically grounded in...

Page 8: ...TAILS THIS AMENDMENT IS INTENTED TO ILLUSTRATE CHANGES MADE TO THE LOCATION OF THE RELAY BOARD CLOCK MOUNTING AND ASSOCIATED COMPONENTS F2 code Door not locked during self clean Problem Possible Cause Repair Test Procedure Stuck Door Latch Procedure E Check Wire from Door lock to Clock Procedure E F3 code High Limit Tripped in clock Faulty Clock Procedure B ...

Page 9: ...of the cord to the terminal block Step 4 Mark and disconnect all wires attached to the terminal block including wire to ground stud for 4 prong power cords Step 5 Terminal block can be removed from range by removing the two center screws Step 6 Install new terminal block attach all red white and black wires as originally marked Step 7 Attach power cord back on terminal block Be sure all wires are ...

Page 10: ...pply cable by lifting both locking tabs Step 5 Disconnect two molex plugs from clock Please note that clock has specific markings for each molex plug a solenoid door lock has a smooth grey wire and is attached to the left side of the clock and b oven probe with high temperature shield is connected to the right side of the clock Note If these wires a reversed code F1 will be display as soon as any ...

Page 11: ...elf Clean Programming all cookware racks and rack supports to be removed from oven during self clean cycle to prevent them from becoming dull and blue gray Step 8 Press self clean symbol automatically set for 3 hrs Step 9 Press decrease cleaning time Step 10 Press start symbol to begin self clean Note A thermostatically controlled cooling fan will start shortly after the self clean cycle is progra...

Page 12: ...y Place test probes on each terminal Needle should read approximately 24 ohms for 3500W elements 36 models use two 2500W broil plates and each plate has four leads Test the two outer and the two inner leads for approximately 45 ohms If no reading or significantly different from range replace Step 5 If element faulty Replace Step 6 Open oven door and remove for easier access please refer to owner s...

Page 13: ...mit in timer will shut down operation Step 7 Test microswitch for continuity when button is depressed across terminals 1 and 2 by placing test probes on terminals If no continuity in the on position replace switch Step 8 To replacem unscrew microswitch from support place and transfer red wires from old switch Step 9 If all switches and wiringto switches test in good order latch is not operational ...

Page 14: ...om wall and remove backguard held by 3 screws and washers See Proce dure A Step 1 Step 2 Prop Top Up See Proce dure P Step 3 Remove one wire at a time from faulty relay board unto new board Step 4 Remove four nuts holding relay board to access panel ensure that non conductive spacers are also transferred to new board ...

Page 15: ...pect cable for visible damage and replace as needed If timer does not operate properly one of probable components is the coaxial cable other probable components are the timer and the relay board Step 4 Pull locking tabs away and release cable from relay board Step 5 Release coaxial cable from timer see Procedure B for timer access Step 6 Replace cable please cable is routed exactly as it was and t...

Page 16: ...between fan and terminal block and to fan limit Step 5 To access fan limit Prop Top Up See Procedure XXX Step 6 If fan and wiring in good condition test fan limit for continu ity Remove both red wires and test across limit should be open and no reading taken across terminals Step 7 If limit test in good condi tion inspect self clean assembly microswitch see Procedure C Step 8 If limit is faulty re...

Page 17: ...ld be no conti nuity across any of the correspond ing terminals from one side of the module to the other If any show continuity replace spark module Step 5 To replace faulty spark module remove one wire at a time from old module and transfer to new module in the exact same terminals as the original Please ensure quick connect leads are properly and fully inserted into the spark module spades use p...

Page 18: ...no gas flows through regulator but there is gas to the regulator it is either mounted backwards although unlikely however there is an arrow stamped on the body of the regulator to ensure proper orientation or it is faulty Step 6 If installed backwards disconnect regulator from manifold and inlet piping reverse orientation and re install Check all gas con nections with soapy water solution to ensur...

Page 19: ...n regulator press and turn CW to lock in place Step 6 Burner valves simmer jet conversion Remove control panel pry open the metal plugs using a small blade screwdriver ensure power is off unit Step 7 using 3 8 deep socket wrench loosen nut holding control panel to stove top and gently pull forward to expose valves Step 8 Use small flat blade screw driver to remove original simmer jets and replace ...

Page 20: ...0 0 2 venturi 3667 4 6 4 North American Liquid Propane Description Size Part no Model 3520 3525 3620 3625 3620 3625 BBQ 38112 38113 38114 main jet simmer 7 3670 4 6 4 main jet 1 1 3861 4 6 4 valveouter 0 25 3858 4 6 4 valveinner 0 54 3859 4 6 4 grill Jet 0 85 3517 0 0 2 grill valve 0 4 7640 OR 3856 0 0 2 venturi 3667 4 6 4 These orifices use standard size orifice 3519 0 74 drilled out to following...

Page 21: ...ep 2 Caps must lock in place to ensure a flat surface is provided and flames are evenly distributed out of cap ports Burner ring not locked results in uneven flames Ports Important tab must be locked in position on the burner base Step 3 Other causes for erratic sparking are moisture inside caps specially after washing or food particles blocking the ports correct incorrect ...

Page 22: ...in some models remove C clip holding electrode to base with needle nose pliers by sliding off horizontally from underneath the top Step 10 Pull wire from faulty electrode and transfer to new electrode Step 11 Place electrode on burner base if old electrode had a c clamp it is not necessary to rein stall Friction from center venturi is more than adequate Step 12 If electrode and wire test in good c...

Page 23: ...om defective valve with wrench Step 4 Remove ignition switch Wires can remain on switch if new valve does not have switch factory installed Step 5 Disconnect burner valve from manifold by removing two 8 mm nuts Step 6 Install new burner valve to manifold ensure new valve has the o ring gasket to seal against the manifold If not transfer seal from old valve Step 7 Attach aluminum tube to newvalve S...

Page 24: ...e top Step 4 When removing last screw hold on to panel to prevent dropping Step 5 Gently pull panel back and disconnect red and black wires to cooling fan do not forget to re attach these at the end of any service work Side Panel Removal Access Provides access to electrical or gas controls at the side of the stove Repeat Steps 1 and 2 above Step 6 Prop top up see Procedure p Step 13 Remove three s...

Page 25: ...holding the front of the stove top with two hands Depending on nature of call you may wish to remove the control panel first see Procedure k steps 6 7 Note A sturdy tap may be needed to dislodge the pems holding the top to the stove s side panels Step 4 Using support bar swing up and attach to manifold Note It is very important that the support bar s groved end is securely snug with the manifold a...

Page 26: ...Section 6 26 MLSM2003 09 03 Wiring Diagrams Models 3530 3535 ...

Page 27: ...Section 6 27 MLSM2003 09 03 Wiring Diagrams Models 3630 3635 ...

Page 28: ...003 09 03 Exploded View Parts Models 3530 3535 3630 3635 3630B 3635B 30495 6455 3551 36 3552 30 3576I 3653 3364 3457 3350 3660 3662 3669 3663 3661 36801 36802 3665 3650 30 3655 36 3656 30 3658 36 Front Burners Rear Burners ...

Page 29: ...8 Door lock self clean mechanism 3569S Door stainless steel hinge 3698 Dual burner base Venturi Air Shutter included European only 3665 Dual burner base Venturi Air Shutter included N A only 3669 Dual burner beauty trim ring Black 3663 Dual burner cross ring Brass 3661 Dual burner inner base Brass 3660 Dual burner inner head Black 3662 Dual burner outer head Black 3689 Dual burner valve LP C Colou...