Heat & Glo RUTHERFORD-42, Owner'S Manual

Page 1: ...ot followed exactly a fire may result causing property damage personal injury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance Do not overfire Overfiring will void your warranty Comply with all minimum clearances to combustibles as specified Failure to comply may cause house fire WARNING WARNING Hot screen mesh and glass do...

Page 2: ...TH THIS PRODUCT IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE ADJUST DAMPER TO THE FULLY OPEN POSITION WARNING THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET TO REDUCE THE RISK OF FIRE OR INJURY DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE WARNING THIS APPLIANCE IS NOT FOR USE AS COOKING E...

Page 3: ...arances 19 C Sidewalls Surrounds 20 D Frame the Fireplace 20 7 Installation of Fireplace A Things to Consider 21 B Position the Fireplace 21 C Place Protective Metal Hearth Strips 21 D Level Fireplace 21 E Install Outside Air Kit 23 8 Chimney Assembly A Chimney Requirements 25 B Using Offsets Returns 26 C Assemble Chimney Sections 27 D Install Ceiling Firestops 28 E Install Attic Insulation Shield...

Page 4: ...ty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered components i...

Page 5: ...a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes Repair or replacement of parts ...

Page 6: ...ny combination of the following Steel Iron Brick Tile Concrete Slate Glass Plasters Materials reported as passing ASTM E 136 Standard Test Method for Behavior of Metals in a Vertical Tube Furnace at 750 C C Combustible Materials Materials made of or surfaced with any of the following materials Wood Compressed paper Plant fibers Plastic Any material that can ignite and burn flame proofed or not pla...

Page 7: ...ure draperies and other flammable materials away HOT SURFACES Screen mesh glass doors and other surfaces are hot during operation AND cool down Gas Log Set Gas Log Lighters not shown Section 2 J Firescreen not shown Section 2 E Glass Doors not shown Section 2 I Grate Section 2 D Molded Brick Panel Section 2 H Outside Air Control Handles Section 2 G Turn handle to unlock pull towards the inside of ...

Page 8: ...e fireplace grate Loosely arrange kindling or small pieces of wood to form a tent on the fireplace grate Pre warm the flue to establish a draft to help reduce smoke spillage during start up Hold a rolled up piece of burning newspaper under the flue damper for a few moments Light the crumpled paper to ignite the kindling Add small pieces of wood until a hot bed of embers has been established Add a ...

Page 9: ...ed with the accessory for operation K Optional Components Other options may be available Consult your dealer distributor L Clear Space WARNING DO NOT place combustible objects in front of the fireplace High temperatures may ignite clothing furni ture or draperies DO NOT place combustible objects within 48 in 121 9 cm of the front of fireplace See Figure 2 3 Mantel avoid placing candles and other h...

Page 10: ...Smaller pieces of wood dry faster Any piece over 6 in 152 mm in diameter should be split Wood whole or split should be stacked so both ends of each peice are exposed to air More drying occurs through the cut ends than the sides Store wood under cover to prevent water absorbtion from rain or snow Avoid covering the sides and ends completely Seasoned Wood Cut logs to size Split to 6 in 152 mm or les...

Page 11: ...s which combine with expelled moisture to form creosote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire Warning Risk of Fire A chimney fire can permanently damage your chimney system and nearby structures In the event of a chimney fire Hearth H...

Page 12: ...commercially available cleaner or ashes Light deposits Use household glass cleaner Heavy deposits Use wood ash on damp cloth or Use commercial fireplace glass cleaner consult with your dealer Caution Handle glass assembly with care Glass is breakable Avoid striking scratching or slamming glass Avoid abrasive cleaners Do not clean glass while it is hot Expansion and contraction will cause minor cra...

Page 13: ...wood fuel section Bed of coals not established before adding wood Start with paper kindling to establish bed of coals refer to starting fire section Flue blockage such as birds nests or leaves in termination cap Have chimney inspected for creosote and cleaned by a certified chimney sweep Down draft or negative pressure Competition with exhaust devices Do not use exhaust fans during start up refer ...

Page 14: ...ion 8 D Enclosed space above and around fireplace Section 6 B Mantel and surround Section 12 E Decorative facing and trim Sections 12 E 12 F Hearth extension Sections 12 C 12 D Factory built fireplace Protective metal hearth strip s Section 7 C Combustible framing header on top of V shaped standoffs spacers Section 6 D Chimney system Section 8 Attic insulation shield not shown must be used here to...

Page 15: ...onditioning Imbalances of the HVAC air handling system Upper level air leaks such as Recessed lighting Attic hatch Duct leaks To minimize the effects of negative air pressure Ensure adequate outdoor air for all combustion appliances and exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace Avoid installing the fireplace near d...

Page 16: ...lding envelope This helps to produce more draft especially during lighting and die down of the fire Penetrate the highest part of the roof This minimizes the effects of wind loading Locate termination cap away from trees adjacent structures uneven roof lines and other obstructions Minimize the use of chimney offsets Consider the fireplace location relative to floor and ceiling and attic joists Tak...

Page 17: ...move fireplace from pallet Remove fireplace and components from packaging and inspect for damage Remove the transition hearth molded brick panel screens and grate from inside the unit Vent system components doors molded brick panel and mortar are shipped in separate packages Report to your dealer any parts damaged in shipment Read all the instructions before starting the installation Follow these ...

Page 18: ... to these framing dimensions also reference the following sections Clearances 6 B Framing 6 D Mantel Projections 6 C Fireplace Dimensions 14 A 48 in 1219 mm MINIMUM 24 in 610 mm from fireplace opening to any perpendicular wall A B G G B Model A B C D E F G in 77 7 8 53 7 8 95 1 4 47 5 8 22 1 2 67 3 8 28 3 8 mm 1978 1368 2419 1210 572 1711 721 RUTHERFORD 42 Figure 6 1 Fireplace Locations A Select F...

Page 19: ...tic Insulation Shield ceiling roof attic ceiling Ceiling Firestop Offset Return secured with hanger straps Storm Collar Roof Flashing 1 1 2 in 38 mm to back sides of appliance except at nailing flanges where it is 1 2 in 13 mm Must have 2 in 51 mm minimum clearance to header 0 in to floor 2 in 51 mm min Shaded areas represent 2 in 51 mm min air space clearance required around pipe Combustible Obje...

Page 20: ... for outside air connection If outside air duct has no bend this dimension may be reduced as long as minimum clearances are met D A B C D in 53 7 8 28 3 8 74 1 2 12 mm 1368 721 1892 305 Model If interior of chase will be drywalled add the thickness to this meaurement Adjust header height for raised floor under fireplace RUTHERFORD 42 The fireplace header cannot be positioned until after the firepl...

Page 21: ...earth Strips Warning Risk of Fire Metal hearth strips MUST be installed DO NOT cover metal strips with combustible materials Sparks or embers may ignite flooring Refer to Figures 7 1 and 7 2 Locate the two metal hearth strips measuring approximately 26 in x 4 in 660 mm x 102 mm included with this fireplace Slide each metal strip 2 in 51 mm under front edge of fireplace Overlap strips in the middle...

Page 22: ...built fireplace Use only duct materials specified by manufacturer preferably with short run or mainly straight duct except small dip for cold air trap which will help prevent flow of cold air Figure 7 4 Outside Air Placement Outside air installed on both sides right side not shown Heat Glo RUTHERFORD 42 4059 309 Rev L 5 11 3 ft min from top of uppermost chimney section to air inlet Figure 7 3 Outs...

Page 23: ...at least 3 ft 91 m below the top of the uppermost chimney section The outside air hoods can be painted to match accent the color of the structure Caution Risk of Fire or Asphyxiation Do not draw outside combustion air from wall floor or ceiling cavity or enclosed spaces such as an attic or garage Do not place outside air hood close to exhaust vents or chimneys Fumes or odor could be drawn into the...

Page 24: ...are required where chimney passes through ceiling or floor Support straps for offsets not shown must be secured to adequate framing Termination Cap Storm Collar Offsets returns must be secured with the screws provided outer pipe only Attic shield not shown see Figure 6 2 Figure 8 1 Typical Chimney System Guidelines for Chimney System Installation 8 Chimney Assembly Notice Chimney performance may v...

Page 25: ...wing components required referring to Table 8 1 Figure 8 1 identifies those components and where used Install a ceiling firestop whenever the chimney penetrates a floor ceiling Notice A maximum of one offset and return may be used Caution Risk of Fire and or Asphyxiation Do NOT connect this fireplace to a chimney flue servicing another appliance Do NOT connect to any air distribution duct or syste...

Page 26: ...n mm in mm 4 7 8 124 17 7 8 454 7 1 4 184 22 559 1 9 3 4 248 26 1 8 664 2 10 1 4 260 27 1 4 692 1 12 3 4 324 31 3 8 797 1 1 13 1 4 337 32 3 8 822 1 15 3 4 400 36 5 8 930 2 18 1 8 460 40 3 4 1035 1 2 18 3 4 476 41 3 4 1060 1 1 21 3 4 552 47 1194 2 22 1 4 565 4 8 1219 1 24 3 4 629 52 1 8 1324 1 1 27 3 4 705 57 3 8 1457 1 1 28 1 4 718 58 3 8 1483 1 30 3 4 781 62 1 2 1588 1 1 33 3 4 857 67 3 4 1721 1 ...

Page 27: ... engaged and will not separate You may use 6 or 8 sheet metal screws no longer than 1 2 in 13 mm to fasten chimney sections together Do NOT penetrate inner flue Warning Risk of Fire You MUST use screws pro vided to fasten offset returns to chimney sections to keep the chimney parts from twisting Failure to do so could cause fire Fasten offset returns to chimney sections Insert the screws provided ...

Page 28: ...an attic insulation shield if the ceiling is insulated The ceiling firestop may then be attached above or below the joists Refer to Figure 8 6 and 8 7 D Install Ceiling Firestops Caution Risk of Fire Ceiling firestops must be used whenever the chimney penetrates a ceiling floor Chase construction requires ceiling firestops at each floor or every 10 ft 3 05 m of clear space The ceiling firestop slo...

Page 29: ... chimney and the attic insulation shield Failure to keep insulation and other materials away from chimney pipe could cause fire Do not offset chimney inside insulation shield If you wish to make a custom shield or barrier follow these guidelines Metal is preferred although any material stiff enough to hold back the insulation can be used Warning Risk of Fire Use of cardboard or other materials tha...

Page 30: ...Notice Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top Caulk the flashing plate and roof junction as well as the vertical seam on the flashing All nail heads must be caulked with a roofing sealant Heat Glo RUTHERFORD 42 4059 309 Rev L 5 11 F Cut Out Hole in Roof Refer to Figure 8 9 Plumb from roof to center of ch...

Page 31: ...ing decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorative cap cover In a staggered installation with both gas and wood terminations the wood termination cap must be higher than the gas termination cap I Chimney Termination Requirements Install a cap approved and listed for this fireplace system Locate cap where it will not...

Page 32: ...e instructions are not substitutes for the require ments of local building codes Local building codes MUST be checked A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building envelope in any manner All outer walls need to be insulated Building codes require false ceiling and ceiling firestops ...

Page 33: ...MUST use a chase top in a chase installation Chase tops are available from your Heat Glo dealer or may be field constructed Include a turndown and drip edge to prevent water from seeping into the chase Include a 2 in 51 mm soldered caulked or spun collar around pipe opening to keep water out Provide a 1 8 in 3 mm gap around the flue pipe Slope the chase top downward away from the opening Caution D...

Page 34: ...w the top of the chase Storm Collar Chimney Pipe Chase Top Termination Cap Chase 14 1 2 in 368 mm Maximum Collar 2 in 51 mm Minimum Height Caulk gaps between storm collar pipe and storm collar chase top Do NOT block air holes 3 clip brackets Slip over chase collar and attach with screws provided Termination cap pipe and chimney section must overlap 1 1 2 in 38 mm Assemble storm collar around exten...

Page 35: ...mination cap pipe and chimney section must overlap 1 1 2 in 38 mm Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks The last section of pipe must stop between 2 in 51 mm above top of chase and 7 in 178 mm below top of chase 2 in 51 mm 7 in 178 mm TCT1175 Terra Cotta Cap Figure 9 7 Installing a TCT1175 Terra Cotta Cap ...

Page 36: ...ing the TR11 and TR11T termination caps The shrouds must be constructed from a minimum 018 in 26 ga thick aluminized steel The wire mesh is optional but recommended and must be 018 in thick minimum with mesh no larger than 1 2 in 13 mm A Radiation Shield Some shrouds require a radiation shield Use where specified Open Top Shroud TR342 TR11 TR11T caps require radiation shield 3 in 76 mm minimum Min...

Page 37: ... Height above Radiation Shield Chase Top Radiation Shield 3 in 76 mm Radiation Shield Height Termination Cap Figure 10 4 Roofed Style Shroud Dimensions Heat Glo RUTHERFORD 42 4059 309 Rev L 5 11 TR11 11T TR11 11T TV Min Base Dims in 34 x 34 34 x 34 mm 864 x 864 864 x 864 Min HeightAboveRadiationShield in 16 16 mm 406 406 Min Opening Width in 28 28 mm 711 711 Min Opening Height in 12 12 mm 305 305 ...

Page 38: ...d Brick Panel Traditional If a gas line is to be installed remove the knockouts in the inner firebox and in the outer shell on the side of your choice Refer to dimension drawings for location of knockouts and Section 13 A for gas provisions Do NOT remove screen rods Refer to Figure 11 1 Install lower side panel tapered edge to the front Align the front edge with the front of the column or butted t...

Page 39: ...d remove the knockouts in the inner firebox and in the outer shell on the side of your choice Refer to dimension drawings for location of knockouts and Section 13 A for gas provisions Do NOT remove screen rods Refer to Figure 11 2 Install lower side panel tapered edge to the front Align the front edge with the front of the column or butted to the surround if installed Install two T brackets stem d...

Page 40: ...Slip the last ring over the rod on the other side of the bracket Fasten the flat end of the screen rod back in place using the screw removed earlier Repeat for the other screen panel Mix approximately 1 3 of the mortar material with 1 2 gallon of water in the mixing bucket Stir the mixture with the mixing attachment and drill The consistency should allow the material to be squeezed from the mortar...

Page 41: ...cified Table 12 1 Hearth Extension Insulation Alternatives Total minimum R Value must equal 2 32 Material k per inch thick R per inch thick Minimum thickness required Hearth Home HX3 HX4 Micore 300 0 49 2 06 1 in 25 4 mm USG Micore 160 0 39 2 54 1 in 25 4 mm USG Durock Cement Board 1 92 0 52 4 in 101 6 mm Cement Mortar 5 0 0 20 10 in 254 mm Common Brick 5 0 0 20 10 in 254 mm Ceramic Tile 12 50 0 0...

Page 42: ...The hearth framing must be constructed of non combus tible materials Figure 12 2 and placed on 1 2 in Durock and 1 in Micore or equivalent material Figure 12 4 When creating the platform allow for the thickness of the non combustible finishing materials Figure 12 5 Non combustible Framing Material 1 in Micore or equivalent insulation 1 2 in Durock Figure 12 4 Raised Platform Hearth Extension Frami...

Page 43: ... the fireplace Finished hearth must NOT extend above this level Non combustible Finishing Material Protective Metal Hearth Strip 30 in Min Hearth Extension 1 in 25 4 mm Micore and 1 2 in 13 mm Durock Finished Floor Bottom of Fireplace Opening Figure 12 7 Flush Hearth Extension Flush Hearth Extension Framing Fireplace must be recessed 3 3 4 95 3 mm below the finished floor Refer to Figures 12 7 and...

Page 44: ...ween the fireplace and facing to prevent cold air leaks Large gaps can be bridged with fiberglass rope gasket Only non combustible materials may be used to cover the metal fireplace front Figure 12 9 Non combustible Facing Metal strips are placed 2 in 51 mm under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in 51 mm Continuous non combustible seal...

Page 45: ... the fireplace opening Combustible trim must not cover the metal surfaces of the fireplace Mantel clearance is in accordance with Section 7 3 3 3 of ANSI NFPA211 7 ft 2134 mm minimum base of fireplace to ceiling Combustible Wall 2 x 4 stud wall Standoffs Measured from top of fireplace opening 12 in 305 mm 1 1 2 in 38 mm maximum 22 in 559 mm minimum Combustible Decorative Facing Seal joint with non...

Page 46: ... 51 mm See Figure 12 12 Place the track into the notches shown in Figure 12 13 on the front standoffs and secure to the framing on both sides of the fireplace Figure 12 14 Use drywall screws to fasten the mantel to the metal framing Notches in standoffs 2 in 51 mm Notches both ends Figure12 12 Notch the Metal Track Figure 12 13 Notch in Standoffs Secure to framing Figure 12 14 Secure to Framing He...

Page 47: ...m Note Grid depicts 1 inch squares G Sidewalls Surrounds Adjacent combustible sidewalls must be located a minimum of 24 in 305 mm from the fireplace opening Combustible mantel legs surrounds and stub walls may be constructed per Figure 12 15 Figure 12 15 Combustible Mantel Leg or Wall Projections Acceptable on both sides of opening Heat Glo RUTHERFORD 42 4059 309 Rev L 5 11 ...

Page 48: ... be installed in accordance with the National Fuel Gas Code ANSI Z223 1 A gas log set must incorporate a gas shutoff Gas log set requires the damper to be locked fully open Knockouts are provided on both sides of the fireplace for 1 2 in 13 mm iron pipe Alocating dimple see Figure 13 2 is located on both sides of the fireplace in the molded brick panel for drilling a 1 in 25 mm diameter hole for i...

Page 49: ...m 5 in 129 mm 42 in 1067 mm 52 7 8 in 1343 mm 3 3 4 in 97 mm 38 in 965 mm 54 in 1372 mm 74 1 8 in 1883 mm 97 1 2in 2477 mm 70 3 4 in 1797 mm 16 1 8 in 408 mm 11 1 8 in 282 mm 6 7 8 in 175 mm 5 in 129 mm 37 1 8 in 943 mm 11 in 281 mm 27 1 2 in 699 mm 74 TYP Gas Line Knockout Heat Glo RUTHERFORD 42 4059 309 Rev L 5 11 ...

Page 50: ...m 1 2 in 13 mm HX4 Hearth Extension DFS4042 Series Screen Doors optional ID6 Insulated Duct UD6 Uninsulated Duct 42 in 1067 mm 6 in 152 4 mm i d 42 in 1067 mm 6 in 152 4 mm i d Heat Glo RUTHERFORD 42 4059 309 Rev L 5 11 See your Heat Glo dealer for a complete list of optional components ...

Page 51: ...ction 48 in 1219 mm long SL11 Chimney Stabilizer SL1130 Chimney Offset Return 30 deg FS538 Ceiling Firestop Straight FS540 Ceiling Firestop 30 deg AS10 SL1100 Straight Attic Insulation Shield 24 in 610 mm JB577 Chimney Joint Band CB576 Chimney Bracket RF570 Roof Flashing Flat to 6 12 Pitch RF571 Roof Flashing 6 12 to 12 12 Pitch TR11 Round Termination Cap TR11T Round Telescoping Termination Cap TR...

Page 52: ...himney Joint Band CB576 Chimney Joint Band 13 in 330 mm 2 in 51 mm 13 in 330 mm A B 17 in 432 mm Catalog A B FS538 0 deg 17 in 432 mm FS540 30 deg 26 in 660 mm RF570 Roof Flashing RF571 Roof Flashing 39 7 8 in 1013 mm 28 in 711 mm 15 1 4in 387 mm 25 1 4 in 641 mm 29 in 737 mm 15 1 4 in 387 mm 21 in 533 mm Inside Diameter 11 in 279 mm Outside Diameter 13 in 330 mm ...

Page 53: ...ap ST1175 Square Termination Cap TCT1175 Terra Cotta Cap 15 3 4 in 400 mm 32 3 8 in 822 mm 34 3 8 in 873 mm 23 in 584 mm 19 in 483 mm 15 5 8 in 397 mm 9 3 8 in 238 mm 10 1 4 in 260 mm 17 in 432 mm 20 in 508 mm 31 3 4 in 806 mm 34 5 8 in 879 mm TR11 TV Round Termination Cap TR TVK 26 in 10 3 4 in CT11 A Adapter ...

Page 54: ...in 914 mm 2 in 51 mm 13 3 8 in 340 mm Catalog A B C E E LDS BV in 26 12 5 15 5 22 23 mm 660 318 394 533 584 B C B A C A DTS134 DTS146 DTO134 DTO146 Decorative Caps DTO134 A B C in 34 20 24 mm 864 508 610 DTO146 in 46 22 7 26 mm 1168 576 660 DTS134 in 34 21 18 24 mm 864 538 610 DTS146 in 46 21 18 26 mm 1168 538 660 ...

Page 55: ...sembly 4059 044 2 Outer Transiton Assembly 24377 3 Inner Transiton Collar 4059 148 4 Damper Blade Assembly 4059 030 5 Damper Control 35159 6 Outside Air Collar Assembly Qty 2 req 4059 037 7 OA Door Qty 2 req 4059 049 8 Screen Rod Qty 2 req 4059 312 Y Screen Rod Clips Qty 2 req 4059 111 Y 9 Firescreen Assembly Qty 2 req 4059 028 Y 10 Grate Assembly GR38 Y 11 Hearth Molded Brick Panel 4059 035 12 An...

Page 56: ...nel 4059 353 17 Lower Rear Panel 4059 354 18 Upper Rear Panel 4059 355 Herringbone Molded Brick Panel 19 Lower Left Panel 4059 357 20 Upper Left Panel 4059 358 21 Lower Right Panel 4059 359 22 Upper Right Panel 4059 360 23 Lower Rear Panel 4059 361 24 Upper Rear Panel 4059 362 Refractory Fastener Pack 4059 043 Contains 25 6 X 1 1 2 Panhead screw 3 32 Drill Bit 17 T Brackets 2 Y Brackets 6 Clips Tr...

Page 57: ...al with party responsible for use and operation Read understand and follow these instructions for safe installation and operation D O N O T D I S C A R D Heat Glo RUTHERFORD 42 4059 309 Rev L 5 11 Please contact your Heat Glo dealer with any questions or concerns For the number of your nearest Heat Glo dealer please visit www heatnglo com ...