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27

ALTERNATE
TERMINATIONS

ALTERNATE HORIZONTAL
DIRECT VENT TERMINATIONS

KIT NOS. RXGY-D02, -D03
AND -D04

The combustion air and exhaust
terminations may be raised a
maximum of

60 inches

above the

wall penetration to maintain the
required 12 inch clearance above
grade or snow level. See Figure 18.
Size the pipe length according to
Table 2.

IMPORTANT:

The following

guidelines must be met when
extending beyond 24 inches of pipe
on the exterior of the structure:

• Size the entire vent system

according to the alternate, not
standard, termination shown in
Table 2.

COMBUSTION AIR FOR
DIRECT VENT
INSTALLATIONS

THE COMBUSTION AIR SYSTEM
DESIGNED FOR THIS FURNACE
MUST BE USED.

When this furnace is installed as a
direct vent forced air furnace, all
combustion air is supplied directly to
the burner through a special air inlet
system outlined in these instructions.
This system consists of field-supplied
Schedule 40 or 26 SDR-PVC pipe
and one of the following horizontal
vent termination kits: RXGY-D02,
RXGY-D03, RXGY-D04, or
RXGY-E03.

NOTE:

Schedule 40 ABS-DWV pipe

and fittings may be used as an
alternate to PVC pipe for the
combustion air inlet and vent pipes.

The combustion air for this furnace is
supplied directly from the outdoors
through the combustion air inlet
system.

When the furnace is installed in the
same space with other gas
appliances, such as a water heater,
be sure there is an adequate supply
of combustion and ventilation air for
the other appliances. Do not delete or
reduce the combustion air supply
required by the other gas appliances
in this space. See Z223.1, National
Fuel Gas Code (NFPA54) for deter-
mining the combustion air
requirements for gas appliances. An
unconfined space must have at least
50 cubic feet (volume) for each
1,000 BTUH of the total input of all
appliances in the space. If the open
space containing the appliances is in
a building with tight construction
(contemporary construction), outside
air may still be required for the
appliances to burn and vent properly.
Outside air openings should be sized
the same as for a confined space.

STANDARD TERMINATIONS

STANDARD VERTICAL
TERMINATIONS

COMBUSTION AIR PIPING

Use two medium-radius sweep
elbows to keep the inlet downward to
prevent entry of rain. See Figure 22
for the proper relationship of
combustion air to exhaust
termination.

STANDARD HORIZONTAL
TERMINATIONS

COMBUSTION AIR PIPING

When 3-in. pipe is used between the
furnace and outside wall, reduce it
to 2 inches before penetrating the
wall. Up to 18 inches of 2-in. pipe
may be used inside the wall.

The standard horizontal intake air
termination for all models is a 2-in.
PVC coupling with a wind deflector
vane (provided) attached. Cut a
2

1

/

4

-in. length of 2-in. PVC pipe.

Connect this pipe and another 2-in.
PVC coupling to the coupling at the
wall. The outer coupling must
terminate 4 inches from the wall. See
Figure 23, Detail B, for vane location.
Attach vane in vertical position with
PVC solvent.

IMPORTANT:

To ensure proper

furnace operation, the supplied vane
must be installed in the vertical
position as shown in Figure 23, Detail
B.

The combustion air inlet terminal
must be located with respect to the
exhaust terminal as shown in Figure
23, Detail C.

IMPORTANT:

All furnaces with

horizontal air intakes, except those
using concentric vent kit RXGY-E03,
must have a drain tee assembly and
trap installed as close to the furnace
as possible. This is to drain any water
that may be in the combustion air
pipe to prevent it from entering the
furnace combustion chamber.

These parts are included in kits
RXGY-D02 (for 2-in. pipe), RXGY-
D03 (for 3-in. pipe) and RXGY-D04
(special for the 120,000 BTU furnace
installed with the alternate horizontal
termination). Attach the trap to the
bottom of the tee with PVC solvent.
Connect the other end to a suitable
drain, as to the downstream of a
condensate trap on the furnace.

STANDARD VERTICAL
TERMINATIONS

EXHAUST VENT PIPING

Vertical through-the-roof vent
applications do not require an
exhaust terminal. The exhaust vent
must terminate at least 12 inches
above the combustion intake air
termination. The exhaust vent for
models with inputs of 90,000 through
120,000 BTUH is 2-in. PVC pipe
120,000 BTUH models with
excessively long runs require 2

1

/

2

”.

Refer to Table 2 for proper
application. This must
be reduced to 1” or 1

1

/

2

“ the last

12 inches for models with inputs of
45,000 through 75,000 BTUH.
See Figure 26.

STANDARD HORIZONTAL
TERMINATIONS

EXHAUST PIPING

For direct vent systems the standard
termination is 2-in. PVC pipe
extending 12 inches from the wall for
furnaces with inputs from 105,000 to
120,000 BTUH. Install a 2-in. coupling
at the outside wall to prevent the
termination from being pushed
inward. When 3-in. pipe is used
between the furnace and outside wall,
reduce to 2 inches before penetrating
the wall. The standard termination is
1

1

/

2

-in. PVC pipe extending outward

12 inches from the wall for models
with inputs of 45,000 to 75,000
BTUH. Install a 2-in. to 1

1

/

2

-in.

coupling at the outside wall to prevent
pushing the termination back into the
wall. See Figure 23, Detail B.

The combustion air and exhaust
terminations must be at least 12
inches above grade and must be
oriented with respect to each other as
shown in Figure 23. Refer to section
on alternate venting options when
higher snow levels are anticipated.

Summary of Contents for GF0-1D105AS60

Page 1: ...ons and their installation should be in accordance with the manufacturer s recommendations and or local laws rules regulations or customs Upflow Models Downflow Horizontal Models Model Number Input Bt...

Page 2: ...diameter exhaust pipe ft of pipe intake air no of elbows intake air ft of pipe exhaust pipe no of elbows exhaust pipe Exhaust vent temp TERMINATIONS DIRECT VENT VERTICAL Intake 12 min above roof snow...

Page 3: ...ate of California to cause cancer or birth defects such as fiberglass insulation lead in brass and combustion products from natural gas All new equipment shipped for sale in California will have label...

Page 4: ...IN PLACE SET FURNACE INPUT RATE AND TEMPERATURE RISE PER RATING PLATE MARKING MEANS FOR PROVIDING OUTDOOR AIR REQUIRED FOR COMBUSTION RETURN AIR TEMPERATURE MAINTAINED BETWEEN 55 F 13 C AND 80 F 27 C...

Page 5: ...AL LAWS RULES REGULATIONS OR CUSTOMS IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY PROPERTY DAMAGE OR DEATH REFER TO THIS MANUAL INSTALLATION AND SERVICE MUST BE...

Page 6: ...use FIRE PROPERTY DAMAGE PERSONAL INJURY OR DEATH WARNING DO NOT LIFT THE UNIT BY THE HEAT EXCHANGER TUBES DOING SO CAN CRACK THE HEAT EXCHANGER ASSEMBLY AND CAUSE CO2 TO BE RELEASED INTO THE ENVIRONM...

Page 7: ...DE ADEQUATE VENTILATION AND DO NOT ASSEMBLE NEAR HEAT SOURCE OR AN OPEN FLAME DO NOT SMOKE AVOID SKIN OR EYE CONTACT OBSERVE ALL CAUTIONS AND WARNINGS PRINTED ON MATERIAL CONTAINERS FAILURE TO FOLLOW...

Page 8: ...RAPES CARPETS AND OTHER HOUSEHOLD ARTICLES CAUTION WARNING HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THE VENT PIP...

Page 9: ...ht of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one...

Page 10: ...B149 is available from CSA INTERNATIONAL 178 Rexdale Blvd Toronto Ontario Canada M9W 1R3 GENERAL INFORMATION FIGURE 1 UPFLOW FURNACE FIGURE 2 DOWNFLOW HORIZONTAL FURNACE ITEM ITEM NO PART NAME NO PART...

Page 11: ...FUMES AND ODORS INTO THE HOME CAUSING PROPERTY DAMAGE FUMES AND ODORS FROM TOXIC VOLATILE OR FLAMMABLE CHEMICALS AS WELL AS AUTOMOBILE EXHAUST AND CARBON MONOXIDE CO CAN BE DRAWN INTO THE LIVING SPACE...

Page 12: ...with this furnace a be sure the air passes over the heat exchanger before passing over the cooling coil The cooled air passing over the warm ambient air inside the heat exchanger tubes can cause conde...

Page 13: ...attic or crawl space installation it may be installed on combustible wood flooring or by using support brackets See Figure 5 5 IMPORTANT If installing in a utility room be sure the door is wide enoug...

Page 14: ...0 1 2 0 111 2 5 60 17 1 2 16 11 32 15 5 8 2 15 13 25 32 0 0 0 1 2 0 117 3 75 17 1 2 16 11 32 15 5 8 2 15 13 25 32 0 0 0 1 2 0 123 4 75 21 19 27 32 19 1 8 2 18 1 2 17 9 32 0 0 0 1 2 0 123 4 5 90 21 19...

Page 15: ...16 2 20 1 8 17 3 8 0 0 0 1 2 0 123 90 21 19 11 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 148 105 21 19 11 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 152 120 24 1 2 23 11 32 22 5 8 2 23 5 8 20 7 8 0 0 0 1 2...

Page 16: ...0 123 75 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 123 90 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 148 105 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 152 120 24 1 2 23 11 32 22 5 8...

Page 17: ...ition the unit to minimize long runs of duct or runs of duct with many turns and elbows 2 Open the return air compartment UPFLOW FURNACE A SOLID METAL BASE PLATE MUST BE INSTALLED IN THE FURNACE BOTTO...

Page 18: ...S Furnaces are equipped with safety switches in the control compartment to protect against overtemperature VENTING AND COMBUSTION AIR PIPING WARNING WARNING 4 Connect the furnace to the supply air ple...

Page 19: ...ces The following steps should be followed with each appliance remaining connected to the original common vent system Place the appliance to be tested in operation while the other appliances remaining...

Page 20: ...the flue products and are highly corrosive after they condense ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR...

Page 21: ...Area Round Pipe Input Each Opening Size 45 000 11 25 square inches 4 60 000 15 00 square inches 5 75 000 18 75 square inches 5 90 000 22 50 square inches 6 105 000 26 25 square inches 6 120 000 30 00...

Page 22: ...spaces crawl or attic that freely communicate with the outdoors and shall have a minimum free area of a 1 square inch for each 3 000 BTUH of the total input rating of all equipment located in the enc...

Page 23: ...um clearances to combustibles are maintained between the PVC pipe and other pipes 5 All vent runs through unconditioned spaces where below freezing temperatures are expected should be insulated with 1...

Page 24: ...IMPROPER LOCATION OR INSTALLATION CAN CAUSE STRUCTURAL OR EXTERIOR FINISH DAMAGE TO THE BUILDING Non direct venting location requirements are slightly different in some cases than direct venting Insta...

Page 25: ...25 FIGURE 17 OTHER THAN DIRECT VENT TERMINAL CLEARANCES Natural Gas and Propane Installation Code National Fuel Gas Code Canadian Installations US Installations Canadian Installations US Installations...

Page 26: ...nt pipe length is 5 feet Size the exhaust and combustion air intake pipes as specified in Table 2 This table lists the maximum allow able length in feet of the exhaust and combustion air intake pipes...

Page 27: ...d horizontal intake air termination for all models is a 2 in PVC coupling with a wind deflector vane provided attached Cut a 21 4 in length of 2 in PVC pipe Connect this pipe and another 2 in PVC coup...

Page 28: ...ternate horizontal direct vent termination kits RXGY D02 1 2 in tee with reducer assembly 2 1 2 in PVC 6 in dia trap 3 PVC vane 4 2 in PVC elbow 5 11 2 in PVC nipple with coupling 6 PVC strap 7 vent t...

Page 29: ...NT KIT NO RXGY E03 This kit is for vertical horizontal intake air vent runs and may be installed through roofs and sidewalls One 5 diameter hole is required for the installation See Figure 19 for the...

Page 30: ...rations in wall To prevent possibility of condensate freeze up or recirculation do not install vent kits one above the other NOTE The vent illustration in Figure 21 can be used for Non direct vent ter...

Page 31: ...THE LAST 12 INCHES WITH 11 2 PVC PIPE ON 45 000 THROUGH 75 000 BTUH MODELS SEE DETAIL A 6 30 MAXIMUM EXPOSED VENT LENGTH PITCHED ROOF INSTALLATIONS NOTES 1 SUPPORT HORIZONTAL PIPE EVERY FOUR FEET 2 W...

Page 32: ...32 FIGURE 24 DIRECT VENT TERMINAL CLEARANCES Natural Gas and Propane Installation Code National Fuel Gas Code Canadian Installations US Installations Canadian Installations US Installations...

Page 33: ...ustion air inlet minimum of 3 feet from the vent of any other gas or fuel burning appliance or clothes dryer to prevent recirculation of the flue gases into the furnace combustion air inlet The only e...

Page 34: ...IS PERMITTED See Figures 26 and 27 for positioning of the terminations When more than two furnaces are to be vented there must be at least 4 feet between the first two furnaces and the third etc FIGUR...

Page 35: ...pe fitting extending through the right side of the furnace top cover This opening has a pro tective cap which should be removed just prior to installing the exhaust pipe When 2 in pipe is used con nec...

Page 36: ...drain or condensate pump IMPORTANT If installing the unit over a finished ceiling or living area be certain to install an auxiliary condensate drain pan under the entire unit extending out under the...

Page 37: ...D NO KINKS ALLOWED CONDENSATE TRAP IFC MOUNTING PLATE TO FLOOR DRAIN DOWNFLOW UNITS To convert downflow models to left hand drain a kit RXGY H01 must be ordered from the distributor The kit includes a...

Page 38: ...he elbow in the trap Cut the pipe so that it extends through the alternate drain hole in the left side of the cabinet one inch see Figure 34 Connect the1 2 PVC tee supplied with the furnace to the pip...

Page 39: ...ke place with the furnace in the horizontal position Refer to Figure 36 for Steps 6 11 5 Locate the parts bag in the burner compartment Install two plastic plugs in the side of the jacket from bottom...

Page 40: ...area where freezing temperatures may occur the furnace drain can freeze while shut off for long periods of time Provisions must be made to prevent freezing of condensate see Figure 2 Use a solvent cem...

Page 41: ...line directly from the meter to the furnace Consult the local gas company for the location of the manual main shut off valve The gas line and manual gas valve must be adequate in size to prevent undue...

Page 42: ...ion IMPORTANT ENSURE that the furnace gas control valve not be subjected to high gas line supply pressures DISCONNECT the furnace and its individual shut off valve from the gas supply piping during an...

Page 43: ...ts that use 10 of water column at the orifice This difference requires a deviation from the NFGC orifice size recommendations The Sea Level input should still be reduced by 4 per thousand ft and the o...

Page 44: ...the same gas line as the furnace 4 Note or adjust the line gas pressure to give A 5 10 5 w c for natural gas B 11 13 w c for LP gas 5 Shut off the gas at the manual gas valve and remove the U Tube ma...

Page 45: ...42 MANIFOLD PRESSURE READING FIGURE 43 UPFLOW GROUNDING CONNECTIONS JUNCTION BOX CONDENSATE TRAP CONTROL IS GROUNDED WHEN ATTACHED TO BLOWER LOW VOLTAGE TERMINALS IFC MOUNTING PLATE BLOWER COMPARTMEN...

Page 46: ...electrical connections be certain that the voltage frequency and phase corresponds to that specified on the furnace rating plate For single furnace application maximum over current protection is 15 a...

Page 47: ...y and return Furnaces must have same heating and blower capacity Twinning furnaces must operate off the same phase of power It should be noted that both blowers will run simultaneously when there is a...

Page 48: ...IN CANADA AS AN ALTERNATE TO ADJUSTING THE BURNER ORIFICE SIZE THE MANIFOLD GAS PRESSURE MAY BE ADJUSTED THIS METHOD IS COVERED LATER IN THIS SECTION THIS METHOD OF ADJUSTING MANIFOLD PRESSURE MAY ON...

Page 49: ...12 600 12 000 11 400 10 800 10 200 9 600 All calculations are performed by using the first three columns of information only Before beginning any calculations determine the individual burner Btu size...

Page 50: ...W C ALTITUDE INPUT OUTPUT ORIFICE SIZE MANIFOLD PRESSURE 0 2000 45 000 60 000 75 000 90 000 105 000 120 000 40 500 54 000 67 500 81 000 94 500 108 000 1 15mm 10 W C 2001 4500 40 500 54 000 67 500 81 0...

Page 51: ...DEATH SEQUENCE OF OPERATION UT ELECTRONIC CONTROLS INVESYS CLIMATE CONTROLS UT Electronic Controls Direct Spark Ignition 1 Each time the thermostat contacts close the induced draft blower inducer beg...

Page 52: ...OR LP GAS HEATING VALUE OF GAS BTU PER CU FT METER 900 1000 1040 1100 2500 LP INPUT SIZE BTU HR CU FT MIN SEC MIN SEC MIN SEC MIN SEC MIN SEC ONE 1 12 1 20 1 23 1 28 3 20 45 000 TEN 12 0 13 20 13 50 1...

Page 53: ...The difference is the temperature rise 5 Compare the measured temperature rise to the approved temperature rise range listed on the furnace name plate See Figure 48 If the measured temperature rise is...

Page 54: ...90 750 1520 717 HIGH 2115 998 2050 967 1990 939 1945 917 1900 897 1795 847 1690 795 DOWNFLOW 11 x 7 1 2 LOW 820 387 790 373 760 359 725 342 690 326 650 306 610 288 3 HORIZONTAL MED LO 930 439 890 420...

Page 55: ...G BLOWER SPEED DISCONNECT THE ELECTRICAL SUPPLY TO THE FURNACE BEFORE ATTEMPTING TO CHANGE THE BLOWER SPEED FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH The blower...

Page 56: ...t from filter wash with detergent and water air dry thoroughly and reinstall Keep the filters clean at all times Vacuum dirt from filter wash with detergent and water air dry thoroughly and reinstall...

Page 57: ...CKET ANGLE FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE SEE ANGLE DETAIL ATTACH WITH SHEET METAL SCREWS 2 REQ D ANGLE DETAIL ROD FILTER SUPPORT ANGLE ASSEMBLY F FILTER ROD SUPPORT ANGLE FILTER SUPPOR...

Page 58: ...y filters can restrict airflow The motor depends upon sufficient air flowing across and through it to keep from overheating SYSTEM OPERATION INFORMATION Advise The Customer 1 Keep the air filters clea...

Page 59: ...during ignition trial If yes go to F Did a limit open during ignition trial If yes go to D Check line voltage between HEAT and NEUTRAL on IFC Check wires connections and continuity between IFC and IBM...

Page 60: ...60 FIGURE 52 FOR MODELS WITH UT ELECTRONIC CONTROLS 1027 200 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Page 61: ...61 FIGURE 53 FOR MODELS WITH UT ELECTRONIC CONTROLS 1027 200 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Page 62: ...62...

Page 63: ...63...

Page 64: ...64 CM 1009...

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