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Installation Instructions 

MGD-B SERIES GAS FURNACE

 

Heat Controller, Inc.

Mortex Products Inc. / Fort Worth, TX 76106

   

 

 

G18D    Installation Instructions

  

3

G18D Series Gas Furnace

 

 

 

 

 

        

INSTALLATION INSTRUCTIONS

 ELECTRIC POWER 

- turn off all electrical power to 

furnace before performing any maintenance or service 

on unit. Failure to take this precaution may result in 

personal injury due to electrical shock.

 SERVICE  - a qualified service technician should 

service this unit. Fuel burning appliances can generate 

toxic flue products. Modification of the appliance can 

cause carbon monoxide in deadly amounts. To prevent 

a safety hazard, maintain this appliance in a safe

operating manner and do not modify.

 DO NOT  modify vent or operate the unit with a 

blocked vent or inlet air pipe.

 DO NOT  re-drill a burner orifice. If the orifice size 

must be changed, use only a new orifice.

 DO NOT  use matches, lighters, candles, or other 

sources of open flame to check for gas leaks.

 PROPER  maintenance for this unit requires certain 

mechanical skills and tools. If you are at all uncertain, 

contacta qualified service technician. 

 

CONSULT  with a service technician for any

problems or questions you may have pertaining to this 

appliance.

 ALWAYS  inspect the appliance before starting a 

new heating season, paying special attention to vent 

pipes and fuel lines.

NOTE:

  The words “Shall” or “Must” indicate a

 requirement, which is essential to satisfactory and safe 

furnace performance.

The words “Should” or “May” indicate a 

recommendation which may be helpful or enhance 

performance. 

  INSTALLATION STANDARDS

CODE COMPLIANCE

The installer shall become familiar with and follow all 

local codes and regulations which govern the installation 

of this furnace. Where applicable, local codes may take 

precedence.

 Federal Manufactured Home Construction and Safety       

 

  Standards – HUD Title 24, Part 3280.

 National Fuel Gas Code – ANSI-Z223.1/NFPA-54

 Unit electrical wiring and grounding shall comply with   

  National Electrical Code – ANSI/NFPA-70

 “Manufactured Housing” – NFPA-501 and Fire Safety 

 

  Criteria for Mobile Home Installations – NFPA 501A

 “Recreational Vehicles” – ANSI – 119/NFPA – 501C

HIGH ALTITUDE INSTALLATION

For elevations above 2,000 feet derate furnace input 

4% for each 1,000 feet of elevation above sea level. 

Furnace deration is accomplished by reducing the 

burner orifice size. See DERATING CHART for orifice 

size and CONVERSION INSTRUCTIONS, Page 11.

INSTALLATION CLEARANCES

These furnaces are design certified for the following 

minimum clearances from combustible materials in 

alcove or close installations.

    

Top ……………………………….  ...................

6 in.

Sides ……………………………...  ..................

0 in.

Back ………………………………  ..................

0 in.

Alcove-front of furnace ………….  ................

18 in.

Closet-front of furnace ……………  .................

6 in.

Duct ……………………………….  ..................

0 in.

Vent/Roof Jack ……………………  .................

0 in.

* If the return air opening is below the top of the    

furnace, clearance to the side or rear shall be 6”.

** See Return Air for clearances less than 6”.

Locate furnace to ensure adequate room for service 

access to all vent connections, controls and the heat 

exchanger. A front clearance of 18” minimum (24” 

recommended) shall be provided by a closet door or 

spacing away from a facing wall or partition.

For installation on combustible flooring (except 

carpeting) using manufacturers supplied floor base P/N 

87FB0005 and duct    Connector Series P/N 86AA001, 

included in 90-DCU0-01/03  kits.

!

 

  

CAUTION

3

Summary of Contents for MGD60-E3B

Page 1: ...INSTALLATION INSTRUCTIONS Manufactured Home Downflow Gas Furnace MGD B Series Heat Controller Inc 1900 Wellworth Ave Jackson MI 49203 517 787 2100 www heatcontroller com...

Page 2: ...d 2 Has the furnace gas valve and burner orifice been cleaned 3 Is the gas line outlet pressure set for the fuel used 4 If the home uses a crossover air connector duct is it installed per home builder...

Page 3: ...Heat Controller Inc MGD B SERIES GAS FURNACE Installation Instructions 2...

Page 4: ...performance INSTALLATION STANDARDS CODE COMPLIANCE The installer shall become familiar with and follow all local codes and regulations which govern the installation of this furnace Where applicable lo...

Page 5: ...en located in the floor or ceiling of the manufactured home leading into the closet is to be not less than that of the opening specified on the appliances rating plate 4 The total free area of opening...

Page 6: ...tallation Instructions MGD B SERIES GAS FURNACE Heat Controller Inc Mortex Products Inc Fort Worth TX 76106 G18D Installation Instructions 5 G18D Series Gas Furnace INSTALLATION INSTRUCTIONS RETURN AI...

Page 7: ...Installation Instructions Mortex Products Inc Fort Worth TX 76106 G18D Installation Instructions G18D Series Gas Furnace INSTALLATION INSTRUCTIONS 6 DUCT CONNECTOR BASE INSTALLATION AIR DISTRIBUTION...

Page 8: ...jACk The roof jack body should be secured to the furnace before the roof flashing is secured to the roof 1 Insert roof jack body into opening in the roof 2 From above canter the roof jack body alignin...

Page 9: ...Heat Controller Inc MGD B SERIES GAS FURNACE Installation Instructions 8...

Page 10: ...3 Connect low voltage wires to the wall thermostat GAS PIPING Supply piping must be sized in accordance with recommendations found in National Fuel Gas Code ANSI Z223 1 NFPA 54 In addition materials u...

Page 11: ...e compartment for full instructions If the gas input to the furnace ie too high due to excessive pressure wrong size burner orifice no orifice high altitude etc the burner flame will be sooty especial...

Page 12: ...LL SIZE SEA LEVEL 75AG 086 0 086 44 75AG 0935 0 0935 42 75AG 096 0 096 41 75AG 104 0 104 37 2000 75AG 082 0 082 45 75AG 0935 0 0935 42 75AG 0935 0 0935 42 75AG 1015 0 1015 38 3000 75AG 082 0 082 45 75...

Page 13: ...ir conditioning is installed 2 Check to make sure that electrical power is on at the furnace and the furnace breaker has not tripped 3 Make sure that the filters are clean and return grills are not ob...

Page 14: ...Installation Instructions MGD B SERIES GAS FURNACE Heat Controller Inc 13...

Page 15: ...6 6 6 6 6 6 1250 23 5 7 21 20 867 21 5 6 7 72 26 20 867 21 5 6 7 678 26 0 7 6 7 23 1 6 9 9 1 5 7 12 25 7 6 6 5 9 56 32 5 7 2 5 02725 8 0 25 0 2 HEAT ONLY MODELS A C READY MODELS WIRING DIAGRAM G18D G1...

Page 16: ...RING DIAGRAM FLASH CODES 6 1 7 21 85 6 6 67 21 6 6 6 6 6 6 1250 23 5 7 21 20 867 21 5 6 7 72 26 20 867 21 5 6 7 678 26 0 7 6 7 23 1 6 9 9 1 5 7 12 25 7 6 6 5 9 56 32 5 7 2 5 02725 8 0 25 0 2 WIRING DI...

Page 17: ...04 2009 7 2009...

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