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13

  Insulation 

Insul. K Factor 

6” 

8” 

10” 

12”

   

  Air 

4.65 

6.94 

6.65 

6.50 

6.40

  Vermiculite 

.47 

2.73 

2.67 

2.64 

2.62

  Sawdust 

.45 

2.70 

2.65 

2.62 

2.60

  Cork 

.38 

2.62 

2.57 

2.55 

2.53

  Rock Wool 

.30 

2.52 

2.49 

2.47 

2.45

  Mac. Paper 

.28 

2.50 

2.46 

2.45 

2.43

  Styrofoam 

.24 

2.45 

2.42 

2.40 

2.40

  Polyurethane 

.16 

2.36 

2.33 

2.33 

2.32

  Type of  

East 

South 

West 

Flat

  Surface 

Wall 

Wall 

Wall 

Roof

   

  Dark Colored Surfaces,

    Such as:

    Slate Roofing 

20

    Tar Roofing

    Black Paints

  Light Colored Surface,

    Such as:

    White Stone 

9

    Light Colored Cement

    White Paint

  Medium Colored Surface,

    Such as:

    Unpainted Wood

    Brick 

15

    Red Tile

    Dark Cement

    Red, Gray or Green Paint

 

 

 

 

5.10  204  230  255  281  306  332  357  383  408  434  459  485  510  536  561  587 

612

 

 

 

 

3.40  136  153  170  187  204  221  238  255  272  289  306  323  340  357  374  391 

408

 

 

12.6  1.80 

72 

81 

90 

99 

108  117  126  135  144  153  162  171  180  189  198  207 

216

 

 

16.4  1.44 

58 

65 

72 

79 

87 

94  101  108  115  122  130  137  144  151  159  166 

173

 

 

19.6  1.20 

48 

54 

60 

66 

72 

78 

84 

90 

96 

102  108  114  120  126  132  138 

144

 

25 

0.90 

36 

41 

45 

50 

54 

59 

63 

68 

72 

77 

81 

86 

90 

95 

99  104 

108

 

10 

 

33 

0.72 

29 

32 

36 

40 

43 

47 

50 

54 

58 

61 

65 

68 

72 

76 

79 

83 

86

 

 

10 

 

38.7  0.60 

24 

27 

30 

33 

36 

39 

42 

45 

48 

51 

54 

57 

60 

63 

66 

69 

72

 

 

 

 

50 

0.48 

19 

22 

24 

26 

29 

31 

34 

36 

38 

41 

43 

46 

48 

51 

53 

55 

58

            Single window glass 

 

 

 

. 9 

27  1080  1215  1350  1490  1620  1760  1890  2030  2160  2290  2440  2560  2700  2840  2970  3100  3240

           Double Window Glass   

 

2.2 

11 

440  495  550  610  660  715  770  825  880  936  990  1050  1100  1160  1210  1270  1320

            Triple Window Glass 

 

 

 

3.4 

280  315  350  390  420  454  490  525  560  595  630  665  700  740  770  810 

840

            6” Concrete Floor 

 

 

 

4.8 

200  225  250  275  300  325  350  375  400  425  450  475  500  525  550  575 

600

                                       Insulation (Inches) 

 

 

                 Heat Load (BTU Per 24 Hours Per One Square Foot of Outside Surface)

 

Cork 

Glass 

 

Urethane

 

or 

Fiber or 

Urethane 

(Foamed                                                                    Temperature Reduction in ºF.

 

Mineral 

Poly- 

(Sprayed) 

in 

R                                     (Outside Air Temperature Minus Room Temperature)

 

Wool 

Styrene 

 

Place)

 

k = .30 

k = .26 

k = .16 

k = .12 

 

40  45  50  55  60  65  70  75  80  85  90  95  100  105  110  115  120

Appendix - Tables

Note: Above insulation “K” Factors [Thermal Conductivity, BTU 

per (hour) (square foot) (ºF. per inch of thickness)] and heat 

gain factors for Cork and Window Glasses are extracted and 
Insulation Values

“K” Factor   -  Insulating Value of any material is rated by its thermal conductivity

“U” Factor 

-  Overall coefficient of heat  transfer, BTU per hour/per square foot/per degree F.

“R” Factor 

-  Thermal resistances

“X” = Inches of Insulation

  K  =  UX  =  X/R

  U  =  K/X  =  1/R

  R  =  1/U  =  X/K

Table 2

Effective K Factor in Block Thickness of Insulation

Note: If blocks have 3 holes, add .75 to all of the values shown. The 

above data is being shown for reference purpose only - this is a very 

inefficient method of construction/insulation due to: 

1.  Concrete webs are dominant factor in calculating insulating effect.

2.  Filling techniques may leave blocks improperly filled.

3.  No vapor seal present - moisture infiltration decreases insulation  

  effect.

4.  If used for freezers, moisture will freeze inside block and break  

 

  out the surface of  the block.

5.  Blocks are highly subject to setting cracks- more infiltration.

Table 3

Allowance for Sun Effect

(Fahrenheit degrees to be added to the normal temperature difference for heat leakage 

calculations to compensate for sun effect- not to be used for air conditioning design.)

reprinted by permission from ASHRAE 1972 HANDBOOK OF 

FUNDAMENTALS.

Table 1

Wall Heat Loads

Summary of Contents for H-ENGM0408

Page 1: ...ENGM0408 April 2008 Replaces H ENGM0806 August 2006 Engineering Manual Head Pressure Control Valve Oil Separator Compressor Suction Accumulator Suction Filter Evaporator Condenser Liquid Line Solenoi...

Page 2: ...e it the number one choice of convenience store owners everywhere Right source Right parts Right now We are your link to a complete line of dependable and certified commercial refrigeration parts acce...

Page 3: ...s of various liquids and solids 18 16 Banana room refrigeration requirement 19 17 Meat cutting or preparation room 19 18 Rapid load selection for back bars 19 19 Refrigeration requirements for hardeni...

Page 4: ...arated into the following main sources of heat for a given 24 hour period 1 Transmission load 2 Air change load 3 Miscellaneous load 4 Product load Accuracy Accuracy in calculation is the first step i...

Page 5: ...y operated lift trucks are used in refrigerated rooms which represent a heat gain of 8 000 to 15 000 BTU hr or more over the period of operation If motor or loading conditions are not known then calcu...

Page 6: ...simplify the calculation and tabulation of refrigeration loads there are two forms available Bulletin Above32 05 is used for all rooms above 32 F 0 C Bulletin Below32 05 is used for all rooms below 32...

Page 7: ...x BTU lbs 24 hrs Table 8 For consideration of previously loaded product a multiplier of 5 is normally applied to the daily product load Line 4 Divide by No of Operating Hrs 16 to obtain BTUH Cooling R...

Page 8: ...lbs 24 hrs Table 8 b lbs stored x BTU lbs 24 hrs Table 8 For consideration of previously loaded product a multiplier of 5 is normally applied to the daily product load Line 4 Divide by No of Operating...

Page 9: ...e 7 x F Temp Drop For product pulldown time other than 24 hrs figure 24 hr load x 24 Pulldown Time 5 Product Load Respiration a lbs stored x BTU lbs 24 hrs Table 8 b lbs stored x BTU lbs 24 hrs Table...

Page 10: ...al Temp Drop b gallons of ice cream day x BTU gal Table 19 For product pulldown time other than 24 hrs figure 24 hr load x 24 Pulldown Time Divide by No of Operating Hrs 18 to obtain BTUH Cooling Requ...

Page 11: ...ice cream day x BTU gal Table 19 For product pulldown time other than 24 hrs figure 24 hr load x 24 Pulldown Time Divide by No of Operating Hrs 18 to obtain BTUH Cooling Requirement Equipment Selecti...

Page 12: ...Table 7 Product Load Figured 24 hr Pulldown a lbs day x Spec Heat above freezing x F Intial Temp Drop lbs day x Latent Heat Fusion lbs day x Spec Heat below freezing x F Intial Temp Drop b gallons of...

Page 13: ...0 6 Concrete Floor 4 8 5 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 Insulation Inches Heat Load BTU Per 24 Hours Per One Square Foot of Outside Surface Cork Glass Urethane or...

Page 14: ...1 7 0 36 0 41 1 86 2 09 2 17 2 43 2 49 2 79 2 85 3 24 30 1 1 0 24 0 29 0 58 0 66 2 00 2 24 2 26 2 53 2 64 2 94 2 95 3 35 25 3 9 0 41 0 45 0 75 0 83 2 09 2 42 2 44 2 71 2 79 3 16 3 14 3 54 20 6 7 0 56...

Page 15: ...months 8 0 0 50 0 31 53 40 Processed Cheese 40 65 70 12 months 19 0 0 50 0 31 56 40 Butter 40 75 85 1 months 4 to 31 0 50 0 25 23 Cream 35 40 2 3 weeks 31 0 0 66 0 80 0 36 0 42 79 107 Ice Cream 20 to...

Page 16: ...32 90 2 4 weeks 30 3 0 90 0 46 124 33 Pears 29 31 90 95 2 7 months 29 2 0 86 0 45 118 47 Peas Green 32 95 1 3 weeks 30 9 0 79 0 42 106 23 Peppers Sweet 45 50 90 95 2 3 weeks 30 7 0 94 0 47 132 41 Pep...

Page 17: ...0 5 85 11 55 11 00 25 75 Beans Green or Snap 4 60 5 70 16 05 22 05 Beans Lima 1 15 1 60 2 15 3 05 11 00 13 70 Beets Topped 1 35 2 05 3 60 Broccoli 3 75 5 50 8 80 16 90 25 00 Brussels Sprouts 1 65 4 15...

Page 18: ...s 150 0 76 104 35 Sheep 45 0 76 101 33 Hogs 180 0 54 106 35 Table 12 Heat equivalent of Occupancy BTU per HP HR Motor Connected Connected Losses Load Motor Load In Outside Outside HP Refr Space1 Refr...

Page 19: ...87 600 75 85 700 72 81 800 69 78 900 67 75 1000 65 73 1200 62 69 Room Loads based on continuous operation and includes allowance for average number of personnel processing equipment etc with glass pa...

Page 20: ...nd temperature design conditions Design Design Ground Dry Bulb Wet Bulb Temp State City F C F C F C Nebraska Omaha 95 35 78 26 60 16 Nevada Reno 95 35 65 18 65 18 New Hamp Concord 90 32 73 23 55 13 Ne...

Page 21: ...hr to be sure that the unit cooler is large enough to balance properly with the condensing unit Low relative humidity requirements permit higher T D which in turn will allow selection of unit coolers...

Page 22: ...of air for particular applications Derating Factors A Ambient B Altitude C Saturated Suction Temperature S S T D 50 Cycle Power In the selection of refrigeration equipment it should be noted that the...

Page 23: ...l 1 5 safety factor sometimes applied to handle initial high rate of product heat evolution Ice Cream Hardening 10 F Heavy Duty 10 hour pull down with product 30 frozen and a certain percentage over r...

Page 24: ...ere low and normal temperature is being maintained Allow sufficient space between rear of unit cooler and wall to permit free return of air Refer to unit manufacturers catalog for proper space Always...

Page 25: ...0 1 1 8 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 1 3 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 72 000 1 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8...

Page 26: ...8 2 1 8 2 1 8 2 5 8 5 8 5 8 7 8 7 8 7 8 7 8 72 000 1 5 8 2 1 8 2 1 8 2 1 8 2 5 8 2 5 8 1 5 8 2 1 8 2 1 8 2 1 8 2 5 8 2 5 8 5 8 5 8 7 8 7 8 7 8 7 8 78 000 1 5 8 2 1 8 2 1 8 2 1 8 2 5 8 2 5 8 1 5 8 2 1...

Page 27: ...1 3 8 1 3 8 1 3 8 1 5 8 1 5 8 1 1 8 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 1 3 8 1 3 8 1 5 8 78 000 1 1 8 1 1 8 1 3 8 1 3 8 1 3 8 1 5 8 1 1 8 1 3 8 1 3 8 1 3 8 1 5 8 1 5 8 1 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8...

Page 28: ...1 2 1 2 5 8 5 8 5 8 5 8 66 000 1 5 8 2 1 8 2 1 8 1 3 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 1 2 1 2 5 8 5 8 5 8 5 8 72 000 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8...

Page 29: ...1 1 8 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 1 1 8 1 3 8 1 5 8 1 5 8 1 5 8 1 5 8 1 3 8 1 5 8 1 5 8 1 5 8 1 5 8 1 5 8 1 3 8 1 5 8 1 5 8 78 000 1 1 8 1 3 8 1 3 8 1 5 8 1 5 8 2 1 8 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 2...

Page 30: ...5 8 2 1 8 1 2 1 2 5 8 5 8 5 8 5 8 66 000 1 5 8 1 5 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 1 2 5 8 5 8 5 8 5 8 5 8 72 000 1 5 8 2 1 8 2 1 8 1 5 8 1 5 8 1 5 8 1...

Page 31: ...g Tee Straight Through 1 2 2 3 4 4 5 7 8 10 12 14 16 Table 25 Pressure Loss of Liquid Refrigerants in Liquid Line Risers Expressed in Pressure Drop PSIG and Subcooling Loss F Liquid Line Rise in Feet...

Page 32: ...3 8 7 8 1 1 8 7 8 1 1 8 1 1 8 100 1 5 8 1 1 8 1 3 8 1 1 8 1 3 8 1 3 8 180 000 50 1 5 8 1 1 8 1 3 8 1 1 8 1 3 8 1 3 8 100 1 5 8 1 3 8 1 5 8 1 3 8 1 5 8 1 5 8 240 000 50 1 5 8 1 3 8 1 3 8 1 3 8 1 5 8 1...

Page 33: ...1 3 27 26 39 63 86 1 24 134a 64 2 2 57 14 26 40 61 1 91 1 3 8 22 63 5 3 50 27 42 64 93 1 33 R507 404A 55 0 4 98 40 58 95 1 32 1 87 134a 90 9 3 65 20 37 57 87 1 30 1 5 8 22 90 0 4 96 37 59 90 1 33 1 8...

Page 34: ...6 7 44 111 2 40 0 104 219 2 73 3 164 327 4 26 1 15 5 0 7 2 45 113 0 40 6 105 221 0 73 9 165 329 0 25 6 14 6 8 7 8 46 114 8 41 1 106 222 8 74 4 166 330 8 25 0 13 8 6 8 3 47 116 6 41 7 107 224 6 75 0 16...

Page 35: ...2 F Density of Water 62 4 lbs Cu Ft Specific Heat of Water 1 BTU lb F Latent Heat of 970 BTU lb at 212 F Atm Vaporization 1054 3 BTU lb at 70 F Specific Heat of Ice 0 5 BTU lb F Latent Heat of Fusion...

Page 36: ...ubic Foot of Brick Building 112 120 1 Cubic Foot of Concrete 120 140 1 Cubic Foot of Earth 70 120 at 32 F at 70 F and 29 92 Hg To Convert Measurements From To Multiply By Cubic Feet Cubic Centimeters...

Page 37: ...ng A decrease in dry bulb and sensible heat content represented by a horizontal line directed to the loft along the constant specific humidity line Specific humidity and dew point remain constant 3 Ev...

Page 38: ...ure of 29 921 in HG Atmospheric Pressure at other altitude Altitude Pressure Ft in HG 1000 31 02 500 30 47 0 29 92 500 29 38 1000 28 86 2000 27 82 3000 26 83 4000 25 84 5000 24 90 6000 23 98 7000 23 0...

Page 39: ...39 Appendix Charts Medium Temperature Psychrometric Chart 32 to 130 F Standard Atmospheric Pressure of 29 921 in HG Courtesy of ASHRAE Reproduced by permission...

Page 40: ...antaneous evaporation of refrigerant in a pressure reducing device to cool the refrigerant to the evaporations temperature obtained at the reduces pressure 22 Flooded System system in which only part...

Page 41: ...x8 216 12775 16359 12072 15459 11807 16080 12767 17464 13726 18847 12x20x8 240 13681 17440 12928 16481 12573 17052 13599 18524 14626 19995 12x22x8 264 14549 18474 13749 17458 13299 17974 14392 19541 1...

Page 42: ...o loads to allow for service For product pull down greater than 10 degrees divide pull down temperature by 10 Multiply this number by the BTUH shown on Table A then add to Box Load Floor Approx 65 R H...

Page 43: ...at left of graph Follow it across to the straight line curve Then drop down to total load line at bottom of graph Total load for this example is 224 000 BTUH Select equipment accordingly Material orig...

Page 44: ...serve the right to make changes in specifications without notice CLIMATE CONTROL Commercial Refrigeration Parts The name behind the brands you trust Heatcraft Refrigeration Products LLC 2175 West Park...

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