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Phase Loss Monitor

The combination phase sequence and loss monitor relay 

protects the system against phase loss (single phasing), phase 

reversal (improper sequence) and low voltage (brownout). 

When phase sequence is correct and full line voltage is present 

on all three phases, the relay is energized as the normal 

condition indicator light glows.
NOTE: If compressor fails to operate and the normal condition 

indicator light on the phase monitor does not glow, then the 

supplied electrical current is not in phase with the monitor. This 

problem is easily corrected by the following steps:

1. 

Turn power off at disconnect switch.

2.  Swap any two of the three power input wires.

3.  Turn power on. Indicator light should glow and 

compressor should start.

4.  Observe motors for correct rotation.

Recommended Refrigerant Piping Practices 

 

The system as supplied by 

Heatcraft Refrigeration Products

was thoroughly cleaned and dehydrated at the factory. Foreign 

matter may enter the system by way of the evaporator to 

condensing unit piping. Therefore, care must be used during 

installation of the piping to prevent entrance of foreign matter.
Install all refrigeration system components in accordance with 

applicable local and national codes and in conformance with 

good practice required for the proper operation of the system. 
The interconnecting pipe size is not necessarily the same size 

as the stub-out on the condensing unit or the evaporator. 
The following procedures should be followed: 

(a)  Do not leave dehydrated compressors or filter-driers on 

   

condensing units open to the atmosphere any longer  

   

than is absolutely necessary. 

(b)  Use only refrigeration grade copper tubing, properly  

   

sealed against contamination.  

(c)  Suction lines should slope 1/4" per 10 feet towards the 

   

compressor. 

 

  (d)  Suitable P-type oil traps should be located at the base of 

   

each suction riser of four (4) feet or more to enhance oil  

   

return to the compressor. 

(e)  For desired method of superheat measurement,  

   

a pressure tap should be installed in each evaporator  

   

suction line in the proximity of the expansion valve bulb. 

(f) 

When brazing refrigerant lines, an inert gas  should  

   

be passed through the line at low pressure to  

   

prevent scaling and oxidation inside the tubing.  

   

Dry nitrogen is preferred.  

(g)  Use only a suitable silver solder alloy on suction and  

   

liquid lines. 

(h)  Limit the soldering paste or flux to the minimum  

   

required to prevent contamination of the solder  

   

joint internally. Flux only the male portion of the  

   

connection, never the female. After brazing, remove  

   

excess flux. 

(i)  If isolation valves are installed at the evaporator, full port 

   

ball valves should be used.

Figure 4. Example of Pipe Support

Refrigerant Pipe Support

 

 

  1.  Normally, any straight run of tubing must be supported  

   

in at least two locations near each end of the run. Long  

   

runs require additional supports. The refrigerant lines  

   

should be supported and fastened properly. As a guide,  

   

3/8 to 7/8 should be supported every 5 feet; 1-1/8 and  

   

1-3/8 every 7 feet; and 1-5/8 and 2-1/8 every 9 to 10  

   

feet. 

2.  When changing directions in a run of tubing, no corner  

   

should be left unsupported. Supports should be placed a  

   

maximum of 2 feet in each direction from the corner. 

3.  Piping attached to a vibrating object (such as a  

   

compressor or compressor base) must be supported  

   

in such a manner that will not restrict the movement  

   

of the vibrating object. Rigid mounting will fatigue the  

   

copper tubing. 

4.  Do not use short radius ells. Short radius elbows have  

   

points of excessive stress concentration and are subject 

   

to breakage at these points. 

5.  Thoroughly inspect all piping after the equipment  

   

is in operation and add supports wherever line vibration  

   

is significantly greater than most of the other piping. 

   

Extra supports are relatively inexpensive as compared  

   

to refrigerant loss.

Figure 5. Condensing Unit / Compressor to Wall Support.

Summary of Contents for H-IM-FL1A

Page 1: ...riers Sight Glasses 5 Refrigerant Oils 6 Phase Loss Monitor 7 Recommended Refrigerant Piping Practices 7 Refrigeration Pipe Supports 7 Suction Lines 8 Suction Line Risers 8 Liquid Lines 8 Evacuation and Leak Detection 11 Refrigerant Charging Instructions 12 Field Wiring 12 Check Out and Start Up 12 Operational Check Out 13 System Balancing Compressor Superheat 13 System Troubleshooting Guide 14 Pr...

Page 2: ...turerʼs recommendations or if the serial number has been altered defaced or removed MOTOR COMPRESSORS Motor compressors furnished by SELLER are subject to the standard warranty terms set forth above except that motor compressor replacements or exchanges shall be made through the nearest authorized wholesaler of the motor compressor manufacturer not at SELLERʼs factory and no freight shall be allow...

Page 3: ...d Location Requirements for Air Cooled Condensing Units and Remote Condensers Units in Pits The top of the unit should be level with the top of the pit and side distance increased to 2W If the top of the unit is not level with the top of pit discharge cones or stacks must be used to raise discharge air to the top of the pit This is a minimum requirement Decorative Fences Fences must have 50 free a...

Page 4: ...ess Provide adequate space at the compressor end of the unit for servicing Provide adequate space on the connection side to permit service of components Spring Mounted Compressor Compressors are secured rigidly to make sure there is no transit damage Before operating the unit it is necessary to follow these steps a Remove the upper nuts and washers b Discard the shipping spacers c Install the neop...

Page 5: ... drier The sight glass is designed to give a visual indication of moisture content in the system Generally it requires no field service However in cases of extreme acid formation in a system after a compressor burnout the acid may damage the sensing element or etch the glass This would require that the sight glass be replaced along with the liquid line drier after any compressor motor burnout CAUTI...

Page 6: ...introduction of the Polyol ester lubricants Table 3 below summarizes which oils lubricants are approved for use in Copeland compressors Polyol Ester Lubricants Hygroscopicity Ester lubricants POE have the characteristic of quickly absorbing moisture from the ambient surroundings This is shown graphically in Figure 3 where it can be seen that such lubricants absorb moisture faster and in greater qu...

Page 7: ... the base of each suction riser of four 4 feet or more to enhance oil return to the compressor e For desired method of superheat measurement a pressure tap should be installed in each evaporator suction line in the proximity of the expansion valve bulb f When brazing refrigerant lines an inert gas should be passed through the line at low pressure to prevent scaling and oxidation inside the tubing ...

Page 8: ...superheat at the compressor Figure 6 Suction P Traps Slope 1 4 per 10 ft toward compressor Suction Lines NOTE If the suction line must rise to a point higher than the suction connection on the evaporator a suction line trap at the outlet of the evaporator must be provided Horizontal suction lines should slope away from the evaporator toward the compressor at the rate of 1 4 inch per 10 feet for go...

Page 9: ...Tee Straight Through 1 2 2 3 4 4 5 7 8 10 12 14 16 Table 4 Pressure Loss of Liquid Refrigerants in Liquid Line Risers Expressed in Pressure Drop PSIG and Subcooling Loss F Liquid Line Rise in Feet 10ʼ 15ʼ 20ʼ 25ʼ 30ʼ 40ʼ 50ʼ 75ʼ 100ʼ Refrigerant PSIG F PSIG F PSIG F PSIG F PSIG F PSIG F PSIG F PSIG F PSIG F R22 4 8 1 6 7 3 2 3 9 7 3 1 12 1 3 8 14 5 4 7 19 4 6 2 24 2 8 0 36 3 12 1 48 4 16 5 R134a 4...

Page 10: ... 1 3 27 26 39 63 86 1 24 134a 64 2 2 57 14 26 40 61 1 91 1 3 8 22 63 5 3 50 27 42 64 93 1 33 R507 404A 55 0 4 98 40 58 95 1 32 1 87 134a 90 9 3 65 20 37 57 87 1 30 1 5 8 22 90 0 4 96 37 59 90 1 33 1 88 R507 404A 78 0 7 07 56 82 1 35 1 86 2 64 134a 158 6 34 34 64 98 1 51 2 24 2 1 8 22 156 8 61 65 1 03 1 57 2 30 3 26 R507 404A 134 12 25 98 1 43 2 35 3 23 4 58 134a 244 9 78 52 99 1 51 2 32 3 47 2 5 8...

Page 11: ...CFCʼs There is a view that even small quantities of chlorine may act as a catalyst encouraging copper plating and or corrosion and should therefore be avoided WARNING HFC 134a has been shown to be combus tible at pressure as low as 5 5 psig at 350 F when mixed with air at concen trations more than 60 air by volume At lower temperature higher pressures are required to support combustion Therefore a...

Page 12: ...ng until system has sufficient refrigerant for proper operation Do not overcharge Remember that bubbles in a sight glass may be caused by a restriction as well as a shortage of refrigerant i Do not leave unit unattended until the system has reached normal operating conditions and the oil charge has been properly adjusted to maintain the oil level at the center of the sight glass CAUTION Extreme car...

Page 13: ...ve at the evaporator should be adjusted Operational Check Out After the system has been charged and has operated for at least two hours at normal operating conditions without any indication of malfunction it should be allowed to operate overnight on automatic controls Then a thorough recheck of the entire system operation should be made as follows a Check compressor discharge and suction pressures...

Page 14: ... system 3 Check for leaks Repair and add charge 4 Low suction pressure 4 See corrective steps for low suction pressure 5 Variable head pressure valve 5 Check valve setting High suction pressure 1 Excessive load 1 Reduce load or add additional equipment 2 Expansion valve overfeeding 2 Check remote bulb Regulate superheat Low suction pressure 1 Lack of refrigerant 1 Check for leaks Repair and add ch...

Page 15: ... and components Verify that all electrical and ground connections are secure tighten as required Check condition of compressor and heater contactors Look for discoloration and pitting Replace as required Check operation and calibration of all timers relays pressure controls and safety controls Clean electrical cabinet Look for signs of moisture dirt debris insects and wildlife Take corrective acti...

Page 16: ...ATE MODULE R1 R4 RELAYS TD7 8 START TIMER FIELD WIRING FACTORY WIRING CB1 CB7 CIRCUIT BREAKERS F1 FUSE CLASS CC CCH CRANKCASE HEATERS C1 C4 COMPRESSOR CONTACTORS C1A1 C4A1 C1 C4 AUXILIARY CONTACTS C5 C12 CONDENSER FAN CONTACTORS FCT FAN CYCLE TEMP CONTROL LSV LIQUID LINE SOLENOID VALVE HPS HIGH PRESSURE SWITCH LPS LOW PRESSURE SWITCH LEGEND w 30 MIN TIME DELAY 25 A M1 M3 C5 25 A C6 25 A M5 M7 C7 2...

Page 17: ...TE MODULE R1 R4 RELAYS TD7 8 START TIMER FIELD WIRING FACTORY WIRING CB1 CB7 CIRCUIT BREAKERS F1 FUSE CLASS CC CCH CRANKCASE HEATERS C1 C4 COMPRESSOR CONTACTORS C1A1 C4A1 C1 C4 AUXILIARY CONTACTS C5 C12 CONDENSER FAN CONTACTORS FCT FAN CYCLE TEMP CONTROL LSV LIQUID LINE SOLENOID VALVE HPS HIGH PRESSURE SWITCH LPS LOW PRESSURE SWITCH LEGEND w 30 MIN TIME DELAY 25 A M1 M3 C5 25 A C6 25 A M5 M7 C7 25...

Page 18: ...18 Control Circuit Wiring Diagram for BACU51 and BACU59 ...

Page 19: ...19 Submittal ...

Page 20: ...20 Submittal ...

Page 21: ...t Serial ________________________________________ Compressor Model ____________________ Compressor Model _________________ Compressor Serial ____________________ Compressor Serial __________________ Electrical _________________ Volts __________________ Phase _______ Voltage at Compressor L1__________ L2 ___________ L3 ___________ Amperage at Compressor L1__________ L2 ___________ L3 ___________ Se...

Page 22: ...22 Notes ...

Page 23: ...23 Notes ...

Page 24: ...PLACE BOULEVARD STONE MOUNTAIN GA 30087 USA 770 465 5600 FAX 770 465 5990 WWW HEATCRAFTRPD COM Since product improvement is a continuing effort we reserve the right to make changes in specifications without notice Visit us online at www heatcraftrpd com ...

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