Heateflex AQUARIUS Series Instruction Manual Download

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World Leaders in Ultra-Pure Heating

www.heateflex.com

405 E. Santa Clara St., Arcadia, CA 91006-7218

: (626) 599-8566



: (626) 599-9567

ECTION

ABLE

ONTENTS

Shipping and Unpackaging Procedures ....................................................................... 4

Receiving Inspection Procedure ................................................................................... 6

Introduction .................................................................................................................. 7

Factory Performance Test ............................................................................................ 9

Basic Safety Precautions ............................................................................................. 12

Pre-Installation Preparation .......................................................................................... 15

Installation Instructions ................................................................................................. 16

System Shut Down Procedure ..................................................................................... 19

Suggested Operational Inspection ............................................................................... 20

Decontamination and Decommissioning ...................................................................... 21

Aquarius



with Optional Auto Purge Feature ............................................................... 22

Aquarius

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with Optional Recirculation Feature............................................................. 23

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Aquarius

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Recirculation Pump Air Cooling System ........................................... 26

Trouble Shooting for the Aquarius DI Water Heating System ...................................... 30

Environmental Specifications ....................................................................................... 34

Aquarius



Available Options ........................................................................................ 36



Aquarius



Auto Purge (Option) .......................................................................... 36

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Resistivity Sensor (Option) ................................................................................ 37

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Water Leak Sensor with Auto Shut OFF (Option) .............................................. 38

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Analog Interface Package (Option) .................................................................... 39

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Discrete Interface Package (Option) .................................................................. 39

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Dry contact Interface Package (Option) ............................................................. 40

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Communications ................................................................................................ 41

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Aquarius

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Cable Assemblies (Option) ............................................................... 41

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Secondary Process Temperature Set Point (Option) ......................................... 41

Aquarius

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Recirculation................................................................................................ 41

Aquarius

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Options ........................................................................................................ 42

Additional System Options/Configurations ................................................................... 43

Heateflex Corporation’s Material Warranty ................................................................... 44

Summary of Contents for AQUARIUS Series

Page 1: ...World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 AQUARIUS SERIES DI WATER HEATING SYSTEM INSTRUCTION MANUAL...

Page 2: ...ons Suggested Operational Inspection Auto Purge Purge Recirculation System and Pump Air Cooling System Trouble Shooting Guide Environmental Specifications Aquarius D I Water Heating System Options War...

Page 3: ...urge Feature 22 Aquarius with Optional Recirculation Feature 23 Aquarius Recirculation Pump Air Cooling System 26 Trouble Shooting for the Aquarius DI Water Heating System 30 Environmental Specificati...

Page 4: ...3 World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 Declaration of Conformity 46 Manual Revisions 48...

Page 5: ...s thoroughly been inspected for damage that may have occurred during shipping if any damage has occurred refer to the Receiving Inspection Procedure of this Instruction Manual the unit will need to be...

Page 6: ...teflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 All Aquarius D I Water Heating Systems are equipped with a plinth base to maneuver the Aquarius D I Water Heating Sy...

Page 7: ...THIN 5 DAYS OF RECEIPT OF THE SHIPMENT AT YOUR PREMISES TO AVOID FORFEITING CLAIMS FOR DAMAGE WHAT TO DO IF SHIPMENT IS DAMAGED Leave the items packing material and carton as is Notify your carrier s...

Page 8: ...on of power applied to each heating zone based on those measurements This integrated control method is advancement to previous methods of temperature control that reacts quickly and robustly to any va...

Page 9: ...rcuitry 5 Thermal Cut Off Sensor The thermal cut off sensor is a thermal sensor which opens once it s breaking temperature is exceeded It is used to shut down the heater when a runaway heating conditi...

Page 10: ...ent is required the flow meter value is adjusted accordingly by adjusting the flow calibration parameter which is located on the System Calibration screen of the System Set Up Menu c An external press...

Page 11: ...correct operation of the following safety interlocks or alarms a Components The components of the Aquarius is thoroughly checked for functionality which includes the Safety Relay CON2 Door Interlock...

Page 12: ...ested to ensure optimum functionality and performance during recirculation a The inputs and outputs of the pump and pump controller are checked and verified b Communication between the pump pump contr...

Page 13: ...le Electrical termination enclosures should be selected to match the application s environment and be able to withstand worst case failures especially in hazardous locations Avoid fire hazards Electri...

Page 14: ...ted chemicals and or acids This unit has several safety interlocks integrated within the system However it is the user s responsibility to verify that incoming power has been disconnected from a remot...

Page 15: ...ltage 2 Warning Burn Hazard Warning label for high temperature fluid Release pressure drain and cool fluid before opening 3 Danger Electrical Arc Flash Danger label for electric arc flash hazard Wear...

Page 16: ...espective drawings and be clearly visible and marked on the back of each Aquarius D I Water Heating System It is the responsibility of the user to provide these types of energy sources i e pneumatic C...

Page 17: ...stall the unit in its permanent location Please ensure that the recommended space requirements required for servicing of the system has been met as detailed in the Aquarius Space Requirement drawings...

Page 18: ...s having a contact separation in all poles that provide full disconnection under overvoltage category II conditions means for disconnection must be incorporated in the fixed wiring in accordance with...

Page 19: ...ropriate log in credentials to modify these parameters Select the Login Window Key located on the upper right hand corner Enter the password into the keyboard and press the Return key Next select the...

Page 20: ...of the user to verify and provide adequate isolation of all energy sources i e electrical power pneumatic air CDA and D I water The process fluid within this system may become pressurized from outsid...

Page 21: ...flow voltage pressure and resistivity optional and provides safety interlocks for the unit 2 Safety Check To check Safety PLC s safety circuits open the controller panel disconnect one sensor lead wir...

Page 22: ...when removing the Aquarius D I Water Heating Systems from service Please contact Heateflex Corporation for recommendations on proper disposal and or a qualified dismantler in your area ITEM MATERIAL...

Page 23: ...can be activated or used three different ways 1 Automated using the PF2000 control logic 2 Manually through the use of the HMI Touch screen interface 3 Remotely through a communications interface Hea...

Page 24: ...re on demand The recirculation feature reduces heat up time by implementing controlled heating at instances when demand is not required and when demand is needed the Aquarius D I Water Heating System...

Page 25: ...ase note that this mode will activate anytime excessive air bubbles are detected within the recirculation plumbing 3 Recirculation The Recirculation System is active and no fluid is being diverted to...

Page 26: ...Layout drawing and the Electrical Schematic drawing for more information To initiate the Recirculation mode from Demand mode 1 The Recirculation System DISABLED ENABLED key located on the System Stat...

Page 27: ...operational temperature The pump air cooling system will disengage or shut off once the temperature of the motor is below the Factory defined Pump Motor Temperature Set Point It is recommended that th...

Page 28: ...ther system requirements for air 1 Locate the 1 2 FNPT air supply port for the pump air cooling system at the back of the Aquarius D I Water Heating System Please refer to the Facility Diagram in SECT...

Page 29: ...vent the unit from powering ON when the enclosure door is open 2 Verify that an adequate steady supply of air is being supplied to the pump air cooling system 60 psi maximum 3 Locate the pump air cool...

Page 30: ...k the air pressure reading on the pressure gauge and regulate the air pressure of the pump air cooling system to a minimum of 20 psi by adjusting the air pressure regulator accordingly Please note tha...

Page 31: ...uses F Call the factory for assistance Nuisance Hi Limit Alarm A Call the factory for assistance The controller returns to STANDBY mode from ACTIVE mode after ALARM RESET key has been pressed and no a...

Page 32: ...low rate or decreasing Low Flow Alarm Set Point may resolve this problem Please note that a minimum flow rate of 0 5gpm is required for the heaters to turn ON High Pressure Alarm A Danger The system e...

Page 33: ...are operational Pump Alarm Aquarius D I Water Heating Systems only Please note that this alarm is only active when the Recirculation is active A Verify that the circuit breaker is set to the ON posit...

Page 34: ...r is present F Verify that the solenoid valves are operational G Verify that the air operated valves AOV are operational H The Pump and or Pump Controller are defective The system is continuously Vent...

Page 35: ...rature resolution 1 C Maximum operating altitude 6 600 feet 2 000 meters Ambient temperature range 5 C 40 C operating 40 C 60 C storage Maximum relative humidity 80 up to 31 C 76 7 32 C 73 3 33 C 70 0...

Page 36: ...ment at a height of 45 inches from the floor Measurements at the left and rear of the equipment were restricted due to proximity with the location of the equipment relative to the walls Acceptable res...

Page 37: ...Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 Aquarius Available Options Aquarius Auto Purge Option The Auto Purge option provides a method for automatic or manual flushing or purging of the Aq...

Page 38: ...m 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 Resistivity Sensor Option This optional feature allows the user to monitor the purity level of the heated process fluid In ad...

Page 39: ...the Aquarius D I Water Heating System drip pan which indicates possible plumbing failure or an excessive leak condition Once the leak sensor detects fluid as shown below a user selected non critical o...

Page 40: ...d Remote Emergency Off EMO allows the user to shut off the system from a remote location and or from other equipment associated with the Aquarius D I Water Heating System Alarm Status signal for Criti...

Page 41: ...ovides the following dry contact relays Active Mode Temperature Ready Dead Band Signal Main Alarm Open Sensor Alarm analog sensors Process T C and High Limit T C Low Level Alarm Door Open High Tempera...

Page 42: ...tact Interface Ethernet Secondary Process Temperature Set Point Option This feature allows the Aquarius D I Water Heating Systems to quickly change between a primary process temperature set point to a...

Page 43: ...and DB Alarm Signal Includes 25 or 50 Cable Analog Interface Package 1 Remote Temp S P 4 20mA 2 Retransmit Temp 4 20 mA 3 Retransmit Flow 4 20 mA Includes 25 or 50 Cable Dry Contact Interface Package...

Page 44: ...8 O 626 599 8566 F 626 599 9567 Additional System Options Configurations The Aquarius D I Water Heating Systems can be customized to meet specific customer requirements Please contact Heateflex Corpor...

Page 45: ...agrees to correct any defect in workmanship or material which may develop under normal handling and proper usage during a period of one year from the date of shipment or by its option to repair or rep...

Page 46: ...45 World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567...

Page 47: ...eateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 Declaration of Conformity A Declaration of Conformity is optional for Aquarius D I Water Heating Systems and will...

Page 48: ...47 World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567...

Page 49: ...aders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 Manual Revisions Revision Description Date 00 01 02 Original Version 4 13 17 4 17...

Page 50: ...World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 Section II QUALITY CONTROL EQUIPMENT SPECIFICATIONS...

Page 51: ...World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567...

Page 52: ...World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 Section III DRAWINGS...

Page 53: ...World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567...

Page 54: ...World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 Section IV PF2000 CONTROLLER MANUAL...

Page 55: ...World Leaders in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567...

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