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12 

405 E. Santa Clara St., Arcadia, CA 91006-7218 

O

: (626) 599-8566 

 

F

: (626) 599-9567 

 

S

TAINLESS 

S

TEEL 

G

AS  

H

EATING 

S

YSTEM

 

O

PERATING 

I

NSTRUCTIONS

 

 

Prior  to  any  operation  of  this  unit,  it  is  highly  recommended  that  the  operator  read  completely 
through  and  understands  the  Basic  Safety  Precautions  on  pages  7-8  of  this  manual.    After 
understanding these items, the procedure below details the basic operation of the unit. 

Basic operation of the unit consists of verifying that all safety conditions are met, and then setting 
the operational parameters.  Once these two steps are complete, the unit should provide process 
fluid at the required temperature, and run with no normal user intervention. 

Ensuring that safety conditions are met prior to initial unit power-on consists of checking that fluid 
is actually flowing to the unit, and verifying that all minimum safety requirements are met. Once 
this has been established, the unit can be powered on for the first time. Once all the conditions 
are met, and the unit is powered on, it will return a low flow condition and a high limit failure by 
default.  Press the "Low Flow Reset" button for three seconds.  The unit will check for an adequate 
flow condition, and if one exists it will begin to bring the temperature to the set point.  Then the 
"Hi-Limit Reset" button should be depressed, in a fashion similar to the "Low Flow Reset".  If the 
condition is safe the unit will begin to bring the fluid temperature to setpoint. Every time the unit 
is powered on, the "Low Flow Reset" and "Hi-Limit Reset" buttons will need to be depressed.  The 
next step then is to set the process set point to the required temperature.  This is accomplished 
by the following: 

  Refer to the temperature controls panel. 

  Verify that it is displaying the process temperature in the proper units.  If it is not, refer to the 

accompanying temperature controller manual. 

  Once  the  controller  is  displaying  the  proper  units,  the  set  point  can  be  adjusted  by  first 

momentarily pressing either the up or down key on the controller to view the current set point. 

  Momentarily  pressing  either  the  up  or  down  key  on  the  controller  will  then  change  which 

numerical position is to be adjusted.  The flashing digit is the highlighted digit. 

  Pressing and then holding either the up arrow key, or the down arrow key will either increment 

or decrement the highlighted value. 

  By momentarily pressing the up or down key on the controller, you can select the next value 

of the temperature you wish to adjust.  Repeat the procedure in step five to adjust the next 
value of the temperature you have selected. 

  After approximately 10 seconds of user inactivity, the controller will return to operation, and 

will try to control the temperature to the current set point. 

  The first time the unit is powered up, it is also recommended that the Auto Tune procedure be 

run.  Once  the  set  point  has  been  adjusted  to  normal  operating  conditions,  the  Auto  Tune 
procedure can be run.  To start the Auto Tune procedure, press and hold the up arrow and 
down  arrow  keys  simultaneously  for  3.2  seconds,  then  release.    The  display  will  begin 
flashing, and will continue to flash throughout the Auto Tune process.  For more details of the 
Auto Tune process, refer to the accompanying controller manual. 

  You will not need to run the Auto Tune procedure again unless you significantly change the 

value of the set point, or if system stability is unacceptable.   

Summary of Contents for SX-36-3V-P510

Page 1: ...rld Leader in Ultra Pure Heating www heateflex com 405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567 HEATEFLEX CORPORATION SX 36 3V P510 STAINLESS STEEL HEATER INSTRUCTION MANUA...

Page 2: ...405 E Santa Clara St Arcadia CA 91006 7218 O 626 599 8566 F 626 599 9567...

Page 3: ...ntroduction Description Equipment Specifications Environmental Specifications Basic Safety Precautions Installation Procedures Operating Instructions Quality Control Sheet Suggested Spare Parts List W...

Page 4: ...NG INSTRUCTIONS 5 RECEIVING INSPECTION PROCEDURE 5 INTRODUCTION 6 DESCRIPTION 6 EQUIPMENT SPECIFICATIONS 7 ENVIRONMENTAL SPECIFICATIONS 8 BASIC SAFETY PRECAUTIONS 9 INSTALLATION PROCEDURES 11 OPERATIN...

Page 5: ...FACTORY THEREFORE WHEN IT IS DELIVERED TO THE CARRIER IT BECOMES YOUR PROPERTY THUS IT IS IMPORTANT THAT YOU TAKE NOTE OF ANY DAMAGE WHETHER OBVIOUS OR HIDDEN REPORT THIS INFORMATION TO THE TRANSPORT...

Page 6: ...ultra high purity environment It is a high tech piece of equipment incorporating many design innovations and precautionary measures to insure safe and reliable operation under normal conditions This...

Page 7: ...oltage 480 VAC Hertz 60 Hz Number of phases 3 phase Current per phase 43 Amps Phase Inlet Connector 2 1 2 Sanitary Ferrule Outlet Connector 2 1 2 Sanitary Ferrule Drain Port 1 2 Sanitary Ferrule Press...

Page 8: ...Maximum fluid temperature 95 C Temperature resolution 1 C Maximum operating altitude 6 600feet 2 000meters Ambient temperature range 5 C 40 C operating 40 C 60 C storage Maximum relative humidity 80 u...

Page 9: ...mponents can develop temperatures that produce an auto ignition source Avoid mounting heaters in atmospheres containing combustible gases vapor or dust Article 501 of the National Electrical Code NEC...

Page 10: ...ibility to verify that incoming power has been disconnected from a remote source prior to opening or servicing the unit This is advised to prevent user exposure to high voltage and current and reduce...

Page 11: ...the left side of the cabinet For the types of fittings included refer to the Equipment Specifications on page 5 Once the appropriate plumbing has been connected water should be run through the system...

Page 12: ...set point to the required temperature This is accomplished by the following Refer to the temperature controls panel Verify that it is displaying the process temperature in the proper units If it is n...

Page 13: ...ic Due to the manner in which this unit operates it does not require regular re calibration or maintenance The only sort of calibration that is required is the Auto Tuning process This process is used...

Page 14: ...33 ALS 0 0 34 F41 ES1 5 35 F41 EHo1 0 36 F41 E1L1 0 37 F41 EH1 2 0 38 F41 EVT1 0 0 39 F41 Eeo1 0 40 F42 ES2 0 41 F42 Eho2 0 42 F42 E1L2 0 43 F42 EH2 2 44 F42 EVT2 0 0 45 F42 EEo2 0 Function Symbol Set...

Page 15: ...F52 dcAJ 1 00 118 F53 Ydb 2 0 119 F53 YHS 1 120 F53 Ybr 0 121 F53 PoS AdJ 122 F53 moT 10 123 F53 oLA 150 0 124 F53 VAL 0 125 F54 STS 0 126 F54 STPK 1 00 127 F54 ST1K 1 00 128 F54 STdK 1 00 129 F55 CH...

Page 16: ...er 2A 480VAC 2 Poles 11 1 309810 Transformer 380 480VAC 120V 24V 12V 12 1 300377 Contactor 3P 24VAC 50 60Hz 13 4 300108 Relay DPDT 24VAC DC Coil 14 4 300107 Relay SPDT 24VAC DC Coil 15 1 301010 Fuse G...

Page 17: ...in workmanship or material which may develop under normal handling and proper usage during a period of one year from the date of shipment or by its option to repair or replace the defective equipment...

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