Heatmor 100 CB, Manual

Page 1: ...Coal Burner SAVE THESE INSTRUCTIONS Manuel en Fran ais disponible en ligne www HEATMOR com...

Page 2: ...MPLIANCE 7 1 HEATMOR STAINLESS STEEL FURNACE MODELS 8 2 FURNACE SPECIFICATIONS 9 3 FRONT CUT AWAY VIEW OF HEATMOR 10 A Furnace Parts List 4 REAR CUT AWAY VIEW OF HEATMOR 12 A Furnace Parts List 5 MINI...

Page 3: ...A F S 15 CHIMNEY AND TOP FLUE 51 A Chimney B Chimney Extension s C Rain Caps and Spark Arrestor D Creosote E Flue F Flue Cover G Flue Scraper 16 ASHES 53 A Ash Management and Ash Removal B Ash Pan C...

Page 4: ...purpose of the operation of a HEATMOR Stainless Steel Outdoor Furnace All formulas and figures listed within this Operations and Maintenance Manual are approximated and should be read as such For add...

Page 5: ...maximum 100 000 200 000 400 000 Water Jacket Steel Gauge 409 Stainless 10 409 Stainless 10 409 Stainless 10 Firebox Steel Gauge 409 Stainless 10 409 Stainless 10 409 Stainless 10 Base Steel Gauge 409...

Page 6: ...23 Flipper assembly 24 Air box s next page 25 Combustion air percentage tube next page 26 Automatic Fan Switch A F S Chimney and top flue 27 Chimney Stub 28 Chimney extension s not shown 29 Top recta...

Page 7: ...r box s 25 Combustion air percentage tube 26 Automatic Fan Switch A F S Chimney and top flue 27 Chimney Stub 28 Chimney extension s not shown 29 Top rectangular flue 30 Top flue cover plate 31 Top flu...

Page 8: ...UTDOOR FURNACE If you have any questions or concerns regarding any of the following cautions warnings dangers or instructions in this Operations and Maintenance manual please contact your local dealer...

Page 9: ...connect the furnace to a 220 volt electrical supply 3 HEATMOR recommends a licensed professional electrician make all the necessary electrical connections involved with the installation of the furnace...

Page 10: ...RATE CEMENT SLAB CEMENT BASE 4 12 HIGHER THAN WHERE THE OPERATOR STANDS LOADING DOOR 50 SIDE VIEW HOLES FOR HOOK UPS 6 AUGER BASE OUTDOOR FURNACE SITS ON THIS PAD 88 26 12 10 PATIO STONES OR SEPARATE...

Page 11: ...different plugs 6 Close supply valve located on the back of your furnace Lift Hook Filling the HEATMOR Outdoor Furnace Initially with Water Before filling your HEATMOR furnace with water make sure th...

Page 12: ...2 Model 100 furnaces require approximately 0 18 cubic yards Model 200 0 25 cubic yards and Model 400 0 38 cubic yards of sand Installation 1 Cover the grates with a piece of cardboard 2 One person ent...

Page 13: ...f tampering and possible injury 7 Never add HTF to the HEATMOR furnace if the internal HTF temperature is over 212 degrees Fahrenheit Failure to adhere to this warning may cause a steam flash and resu...

Page 14: ...x door 8 Once the fire is burning rather briskly close the fire box door and turn off the light switch which in turn will make the combustion air blower s operate 9 Operate the blowers for approximate...

Page 15: ...7 Open the firebox door as you step backwards towards the exterior door This allows you to be out of the way if there is a flash back or exhaust exiting the door opening 8 Set the firebox door handle...

Page 16: ...EET THE REQUIREMENTS OF PH LEVEL OF 7 0 TO 11 5 CHLORIDE LEVEL OF UNDER 50 HARDNESS UNDER 200 PPM SOFTENED AND FILTERED TO LIMIT THE AMOUNT OF SOLIDS Heat Transfer Fluid HTF Level Maintenance You can...

Page 17: ...ion process throughout the total system because adding fresh system HTF is also adding more corrosion causing minerals Bladder Principle of the Bladder The HEATMOR is designed to be a semi closed syst...

Page 18: ...osen the hose clamp holding the bladder hose to the bladder ball valve 4 Remove the bladder hose from the bladder ball valve and let the HTF drain from the bladder 5 Remove the old bladder ball valve...

Page 19: ...Pipe with Elbow Principles The relief vent pipe is connected to the top of the water jacket When the HTF within the water jacket is heated it expands the HTF will expand into the bladder instead of ou...

Page 20: ...rn off power to the combustion air blowers 2 Ensure that the fire in the firebox is extinguished 3 Stop the flow of HTF from the water jacket through the door hoses by pinching the two door hoses shut...

Page 21: ...e hose clamps securely fastening the door hose to the nipple on the furnace or firebox door 10 Remove the vice grips pinching the door hoses This will allow HTF to flow through 11 Check for leaks 12 R...

Page 22: ...d latch and hinges properly adjusted Firebox Door Hinge Firebox Door Magnet Firebox Door Gasket The seal itself consists of a fiberglass rope in the groove of the firebox door covered with high temper...

Page 23: ...warp age of the grates 3 Make sure the narrow side of the slot is next to the fire 4 Replace broken grates immediately or a chain reaction of broken grates may result Firebrick Standard Grates Remova...

Page 24: ...cool down 3 One person should get into the firebox and with a small scoop remove the sand from around the ash pit 4 Replace as above Sand Flash Curtain Heat Shield Principles of the Flash Curtain Heat...

Page 25: ...tightly 6 Securely fasten the blower flipper assembly back to the large air tube ensuring there are no air leaks THE FLIPPER MUST OPERATE PERFECTLY OR PROBLEMS QUICKLY ARISE Flipper Assembly Removal...

Page 26: ...Air Tube Automatic Fan Switch CHIMNEY AND TOP FLUE Chimney Principles The principle of the chimney is to discharge smoke from the flue into the atmosphere Maintenance Make sure chimney and chimney ext...

Page 27: ...t results in one unfavorable condition starting a chain reaction of additional problems 2 Allow all coal in the firebox to fully burn out every day or two and use this opportunity to rake the ashes in...

Page 28: ...lows upwards through the grates A reasonable amount of ashes two to four gallons should be removed during each ash removal The ash pan is replaceable Removal and Replacement 1 Remove all sand from bas...

Page 29: ...ar of the HEATMOR 2 The high limit aquastat is reading the temperature from the top of the water jacket at the rear of the HEATMOR 3 Until the HTF is thoroughly mixed whether or not the unit is firing...

Page 30: ...corner electrical box 11 Reconnect wires at junction box Black Brown Red 12 Replace junction cover 13 Replace side tin 14 Refill with HTF 15 Turn power back on Electrical Supply Junction Box High Temp...

Page 31: ...S WEAR PROPER PERSONAL PROTECTIVE EQUIPMENT Roof Outer Front and Back Door Lockable Door Removal and Replacement If the roof has been damaged it can be replaced Follow these steps or contact your loca...

Page 32: ...watch for smoke leaks Air leaks cause the fire to not burn as hot or efficiently In result you will use more coal to achieve the desired HTF temperature The HEATMOR Outdoor Furnace is designed with o...

Page 33: ...son Maintenance Checklist follow the instructions below 1 Remove cap from chimney 2 Build fire in firebox and bring your furnace up to temperature Refer to Lighting the HeatmorTM for the First Time 3...

Page 34: ...bout one inch of HTF in the bladder with the HTF at a temperature of 50 degrees Fahrenheit When the furnace is at its operating temperature the bladder should be at least 30 full Overfilling the bladd...

Page 35: ...lar to the firebox when your furnace is initially fired up and also at times during normal operation the atmosphere inside the firebox and chimney flue will exceed the dew point causing condensation R...

Page 36: ...is out Re light fire Lighting your HEATMOR PROBLEM CAUSE SOLUTION REFERENCE Flue Plugged Clean flue Top Rectangular Flue Blower fins are full of dust Clean blowers Steps to Maintain your Blower and F...

Page 37: ...f coal burning if blowers working properly Types of Coal Combustion Air Blowers Flipper Assemblies Air flow is not sufficient for the type of fuel Check and clean fan blades Check clean flipper assemb...

Page 38: ...from the water lines Provide a method for ground water to drain Local Dealer PROBLEM CAUSE SOLUTION REFERENCE Top flue is clogged Clean top flue Top Rectangular Flue Using more heat in building than...

Page 39: ...ercent After five 5 years HEATMOR will credit a percent of the original purchase price of the furnace weldment and ash pan The percent credit from HEATMOR applied to the current price of a replacement...

Page 40: ...ace is finalized and the warranty is sent in Only Heatmor owners that have valid warranties are eligible Referral will be verifies by lead information and warranty information A 100 check will then be...

Page 41: ...80 Rev 05 2020 Notes...