Heatmor 200 SSP, User Manual

Page 1: ...Outdoor Furnaces TM save these instructions...

Page 2: ...ll alert you to the possibility of damage to your HEATMORTM Stainless Steel Outdoor Furnace if you do not comply with the corresponding instructions Please read the instructions carefully The HEATMORT...

Page 3: ...C Caulking Around the Outside Perimeter of HEATMOR 15 D Filling the HEATMOR Outdoor Furnace Initially with Water 16 E Maintaining Water in the Bladder and in the HEATMOR 17 F Heatmor Recommended Inst...

Page 4: ...per Assembly 39 ii Steps to Maintain your Blower Flipper Assembly 39 B Air Box s 40 14 CHIMNEY AND FLUE 41 A Chimney 41 B Chimney Extension s 41 C Flue 42 D Flue Covers 42 E Flue Scraper 42 15 ASHES 4...

Page 5: ...B Roof of the HEATMOR 53 C Sides of the HEATMOR 54 D Insulation 54 19 AIR LEAKS 55 A Checking For Air Leaks 55 20 WATER LEAKS 56 21 season start up shut down checklists 57 58 22 FREQUENTLY ASKED QUEST...

Page 6: ...e you enjoy the comforts of burning wood pellets This manual contains the manufacturer s recommendations for operation and maintenance of the HEATMOR Stainless Steel Outdoor Furnace Also included are...

Page 7: ...ndations from the manufacturer and requirements in applicable state and local regulations may not always be adequate to prevent nuisance conditions in some areas due to terrain or other factors The me...

Page 8: ...3 EPA PHASE 2 HANGTAG MODEL 200 SSP...

Page 9: ...4...

Page 10: ...5 HEATMOR Stainless Steel PELLET BURNER Outdoor Furnace Model Chapter 1 Model 200 SSP...

Page 11: ...a Sq Ft 97 BTU s maximum 200 000 Water Jacket Steel Gauge 409 Stainless 10 Firebox Steel Gauge 409 Stainless 14 Flue Steel Gauge 409 Stainless 14 Base of Unit to Internal Hopper Opening Inches 43 Warr...

Page 12: ...7 CHAPTEr 2 front Cut Away view of HEATMOR 200 SSP Outdoor Furnace For parts not shown on the cut away view please refer to the appropriate chapter for further details...

Page 13: ...e scraper not shown 26 Flue cover plate B 27 Flue Cover plate C Lift hook 28 Lift ring Ashes 29 Ash pan cover 30 Ash pan not shown Bladder assembly 31 Bladder 32 Bladder gate valve and hose Electrical...

Page 14: ...9 SIDE Cut Away view of HEATMOR 200 SSP Outdoor Furnace For parts not shown on the cut away view please refer to the appropriate chapter for further details CHAPTEr 3...

Page 15: ...ue scraper not shown 26 Flue cover plate B 27 Flue Cover plate C Lift hook 28 Lift ring Ashes 29 Ash pan cover 30 Ash pan not shown Bladder assembly 31 Bladder 32 Bladder gate valve and hose Electrica...

Page 16: ...ace It is not recommended to install the furnace in any form of building Before installing your HEATMOR Stainless Steel Outdoor Furnace if in the United States always check any and all applicable stat...

Page 17: ...s not installing a HEATMOR Stainless Steel Outdoor Furnace within 50 feet of any flammable structure 5 A HEATMOR Stainless Steel Outdoor Furnace should be located with consideration to your neighbor s...

Page 18: ...y existing indoor heating system or appliances 6 The red wire from the high limit aquastat on the back of the HEATMOR should be wired to the indoor temperature control to override the thermostat This...

Page 19: ...N Do not exceed this length measurement Width can be wider if desired The internal hopper opening is 43 above ground or base of furnace If patio stones or a separate cement pad are put around the ceme...

Page 20: ...he HEATMOR onto the concrete base it is a good idea to place a solid sheet of the proper reflective air foil also called bubble foil between the concrete and the HEATMOR This will absorb ridges in the...

Page 21: ...w through and remove the air out of the return line as the water flows into the HEATMOR 8 Continue adding water until water flows out the relief vent pipe onto the roof of the HEATMOR 9 Turn off the s...

Page 22: ...onto the relief vent pipe 8 Turn on the green bladder gate valve and let the bladder fill half full You can check this by feeling the bladder with your hand inserted through the bladder inspection cov...

Page 23: ...IN THE OUTLET DUCT OF THE FURNACE IN ACCORDANCE WITH LOCAL CODES UL LISTED MIXING VALVE TO INNER PIPE TO OUTER PIPE FROM INNER PIPE FROM OUTER PIPE Existing Boiler Heating The Heatmor can be hooked up...

Page 24: ...ts are used to individually control the heat in any part of the building FROM SUPPLY HEATMOR WATER TANK TO RETURN HEATMOR WATER TANK FILTER FILTER BYPASS SLAB ZONE VALVE SHUT OFF VALVES COPPER TEE COP...

Page 25: ...s The Heatmor can also be used to heat your swimming pools and hot tubs A water to water heat exchanger is used for this application Sidewalks Driveways The Heatmor can also be used to melt snow and i...

Page 26: ...ned gases exhaust that may ignite when fresh air is introduced 4 Load the unit with wood pellets carefully After loading wood pellets make sure all debris is cleaned from the hopper door Then close ho...

Page 27: ...e outdoor furnace and other buildings No other waste should be placed in this container 15 Wear a particle mask when removing ashes 16 Ash pan may be hot after removing ashes 17 In case of power failu...

Page 28: ...ont of the furnace and turn the Watlow Flame Sensor to 0F this will allow the auger to feed pellets into the burn chamber 9 Wait for 40 seconds for wood pellets to feed into the burn chamber then turn...

Page 29: ...oading the furnace with wood pellets We suggest to set the Dayton auger speed control to 80 5 Set the speed control to 80 then observe daily ash removals for unburnt pellets If there is some unburnt p...

Page 30: ...es of combustion wood breaks down into water smoke and charcoal The first stage occurs when the wood pellets are augered into the firebox The pellets must be heated to drive off the moisture The highe...

Page 31: ...he house from the HeatmorTM Net Efficiency This is the product of the combustion and heating efficiencies Ninety percent combustion efficiency times 60 percent heating efficiency results in a 54 perce...

Page 32: ...you can store the pallets not too far from the HEATMOR Cover them if you wish Use the tractor to bring the pallets to the front of the HEATMOR as you need them Refer to the Clearance to Combustibles...

Page 33: ...es Fahrenheit If the filling procedures were done correctly the bladder would have been the last thing topped up after the water jacket of your HEATMOR Refer to Filling your Furnace Initially for furt...

Page 34: ...unnel and place it into the relief vent pipe 4 Pour the entire contents of the water treatment chemical as supplied into the HEATMOR furnace 5 Top up your HEATMOR furnace with water fill the bladder a...

Page 35: ...d water If irritation develops get medical attention Eye Contact Flush with water for 15 minutes and contact a physician Ingestion Drink several glasses of milk or water and induce vomiting Get immedi...

Page 36: ...vey Heat Before draining the water please refer to Removal Replacement of System Water When installing a completely new system we recommend that the system first be filled with water only After two or...

Page 37: ...out of the bladder Operation of the Bladder The Model 200 SSP has a capacity of approximately 15 gallons Normally the bladder should be approximately full when the water temperature is at the high wat...

Page 38: ...mp is tightly fastened securing the bladder hose to the bladder and to the bladder gate valve Removal and Replacement 1 Turn off the power to the furnace 2 Drain some of the water from the furnace to...

Page 39: ...under very little pressure 3 psi Always attach a BRASS fitting into the STAINLESS STEEL spud to prevent galvanic corrosion Relief Vent Pipe and Weighted Pop off Ball Principles The relief vent pipe i...

Page 40: ...s the firepot needs to be serviced There is also a piece of flat ceraboard that rests on the firepot do not remove it unless the firepot needs to be serviced Creosote should never have to be scraped o...

Page 41: ...r is not closed properly The seal itself consists of a rope in the groove of the firebox door covered with high temperature silicone Failure to manage and maintain the firebox door could result in pre...

Page 42: ...Firebox Door Gasket Principles of the Firebox Door Gasket The firebox door gasket creates an airtight seal between the firebox door frame and the firebox door It is a pliable seal that can be removed...

Page 43: ...ely NOTE You will need 44 inches of 1 inch door rope material plus one tube of caulking The door rope kit is available from your HEATMOR dealer Firebox Door Frame Principles of the Firebox Door Frame...

Page 44: ...ately 10 minutes this is a strong indication the hinged flipper is not shutting properly Maintenance Result Lubricate the blower motor regularly Clean the fin blades of the squirrel cage fan Ensure th...

Page 45: ...he air box is designed to distribute the appropriate percentage of air from the blower into different areas of the firepot so the fire will burn efficiently and clean Maintenance Result Check for ashe...

Page 46: ...re chance of being burned out before they reach the ground Approved chimney extensions may be added to the chimney to discharge smoke to higher levels Discharging smoke at a higher level helps keep sm...

Page 47: ...high ash content clean twice per month 2 Remove the one half inch nuts holding the flue covers and remove the covers There are 3 flue covers 3 Using the flue scraper provided with the HEATMOR furnace...

Page 48: ...y Choose a time of day and faithfully do the ash removal chore on that same time every day 5 A particle mask gloves and protective equipment should be worn when removing ashes 6 When removing ashes us...

Page 49: ...opening creating an airtight seal 200 SSP Operation 1 When removing ashes always turn off combustion air blower and disconnect power 2 Remove the two thumb nuts 3 Pull out the ash pan and remove the a...

Page 50: ...electrical supply wire should be connected to it s own circuit Electrical Supply Junction Box Principles The electrical components of the HEATMOR furnace are pre wired at the factory All the wiring b...

Page 51: ...e to work on the Electronic Controller from the back 4 Disconnect and label or draw a diagram of each wire connection on the Electronic Controller 5 Replace the controller and reverse the steps above...

Page 52: ...nsor Control is a safety feature to prevent adding fuel to the firepot when it is not wanted 1 Below its temperature setting it will not allow the auger to feed pellets into the firepot Operation The...

Page 53: ...he firepot Manufacturer suggested setting is 80 5 1 Below its optimum setting it will not feed enough pellets into the firepot to keep up to the heatload 2 Above its optimum setting it will feed too m...

Page 54: ...R a boil will normally be avoided Operation From the factory this control is set at 200 degrees Fahrenheit When the water temperature within the water jacket lowers to 195 degrees Fahrenheit the elect...

Page 55: ...area in front of the HEATMOR The light must be turned off for electrical power to be running to the combustion air blower Removal and Replacement of the Front Light Bulb 1 Remove the glass globe by fi...

Page 56: ...e 3 Replace the fan and rewire the new ignitor though the airbox clean out cover Replace the airbox cleanout cover Removal and Replacement of the Fan Power Light Switch 1 Turn off the main electrical...

Page 57: ...ts Removal and Replacement If the hopper has been damaged it can be replaced with new hopper Contact your local dealer Auger and Auger Motor Principle of the Auger System The auger system provides the...

Page 58: ...uter door the lock handle must be unlocked and opened The doors rest on pinned hinges on the right side simply lift up squarely on the door to remove it Place and secure the new door into position on...

Page 59: ...e once a year to verify that there is no damage Ensure there is a good seal so no water can enter into the insulation covering the sides of the water jacket Removal and Replacement If the sides have b...

Page 60: ...urnace When the furnace is smoking cover the chimney and turn off the blower and watch for smoke leaks If you still suspect an airleak after checking these locations or need assistance in finding the...

Page 61: ...56 WATER LEAKS If you suspect that your HEATMOR Stainless Steel Outdoor Furnace has developed a water leak please contact your local dealer for verification and further details CHAPTER 20...

Page 62: ...ntenance checklist To begin End of Season Shutdown of your Heatmor Outdoor Furnace follow the instructions below 1 Turn off pump s 2 Clean Flue Refer to the Flue section of the HeatmorTM Operations an...

Page 63: ...y back to the large air tube ensuring there are no air leaks 8 Check PH level of your system water Your PH level should be between 8 10 Refer to the Water section in the Heatmor Operations and Mainten...

Page 64: ...t on the inside of the firebox A When your furnace is first fired up and also at times during normal operation the atmosphere inside the firebox will exceed the dew point causing condensation Refer to...

Page 65: ...e flipper Refer to Creosote Build up Located in Trouble Shooting and Solutions 8 Q My furnace combustion blower continues to run but the fire will not burn until I open the door A Your flipper assembl...

Page 66: ...Blower and Flipper Assembly Draft Flipper not closing 100 percent Remove blower and flipper assembly Clean lube or replace Refer to Steps to Maintain your Blower and Flipper Assembly Blower Flipper A...

Page 67: ...ntain your Blower and Flipper Assembly Too little heat draw off HEATMOR Consult Dealer Contact your Local Dealer Circulating Pump not Functioning Replace Pump Contact your Local Dealer No Heat in Buil...

Page 68: ...lectrical connections Call dealer or licensed electrician Refer to Electrical Contact Local Dealer Fire is out Re light fire Refer to Lighting Your HEATMOR Flue plugged Clean Flue Refer to Flue Blower...

Page 69: ...Fuel Use dryer wood pellets Refer to What Can I Burn Furnace has excessive moisture in Firebox Chimney plugged Clean Chimney Refer to Chimney Stub Chimney Extension s Flue plugged Clean Flue Refer to...

Page 70: ...trols for heating appliances in building need to be adjusted Adjust relocate add more controls to monitor and control heat Contact your Local Dealer Water Controls in building Add controls to control...

Page 71: ...er assembly Refer to Combustion Air Blower Flipper Assembly Ashes in Air Box s Clean Air Box s Refer to Air Box Chimney Plugged Clean Chimney Refer to Chimney Flue plugged Clean Flue Refer to Flue Wat...

Page 72: ...full furnace check of all systems Refer to Filling the Furnace Initially with Water Very slow leak somewhere in the system Check and tighten any leaking fittings Contact your Local Dealer Someone is...

Page 73: ...insulate water lines and maintain a dry perimeter Contact Your Local Dealer Ground water is extracting heat from the water lines Provide a method for ground water to drain Contact Your Local Dealer P...

Page 74: ...n system d Need a larger pump e Lines are too small f Pump has a restriction in the intake piece of plastic or foil Contact Your Local Dealer Refer to Installation Manual Unbalanced supply water distr...

Page 75: ...efer to Dayton Auger Speed Control Inadequate Baseboard When a water to water heat exchanger is installed a temp drop of 20 30 across heat exchanger may be experienced Contact your Local Dealer Not en...

Page 76: ...completely through the sidearm Refer to Installation Manual Improper hook up of the sidearm exchanger Refer to Installation Manual Water temperature doesn t correspond with controller settings Inadequ...

Page 77: ...72 Outdoor Furnaces...

Page 78: ...steel limited LIFETIME warranty If you have any questions please contact your local dealer Complete and send the furnace registration to your local dealer distributor or heatmor inc Within 30 days of...

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Page 80: ...omer Please print NEW FURNACE DELIVERY CHECK SHEET ___________________________ ___________________________ ___________________________ ___________________________ ______________________________ ______...