Heatmor Response 200 SSRII, Operations, Maintenance Manual And Safety Instructions

Page 1: ...Operations And Maintenance Manual...

Page 2: ...nstructions for recommended loading times and amounts STARTERS Do not use lighter fluids gasoline or chemicals LOCATION It is recommended that the unit be located with due consideration to the prevail...

Page 3: ...Outdoor Furnaces TM THE save these instructions...

Page 4: ...ll alert you to the possibility of damage to your HEATMORTM Stainless Steel Outdoor Furnace if you do not comply with the corresponding instructions Please read the instructions carefully The HEATMORT...

Page 5: ...ed 15 B Placing the HEATMOR on the Concrete Pad 15 C Caulking Around the Firebox Base 15 D Caulking Around the Outside Perimeter of HEATMOR 15 E Filling the HEATMOR Outdoor Furnace Initially with Wate...

Page 6: ...ONENTS 40 A Firebox 40 B Firebox Door 41 42 C Firebox Door Hoses and Elbows 43 D Firebox Door Handle 44 E Firebox Door Hinge 45 F Firebox Door Latch 45 G Firebox Door Holder 45 H Firebox Door Gasket 4...

Page 7: ...trol 60 H Front Light and Fan Power Switch 61 I In The Event of a Power Failure 61 17 EXTERIOR CLADDING AND INSULATION 62 A Outer Door of HEATMOR 62 B Roof of the HEATMOR 62 C Sides of the HEATMOR 63...

Page 8: ...hope you enjoy the comforts of burning wood This manual contains the manufacturer s recommendations for operation and maintenance of the HEATMOR Stainless Steel Outdoor Furnace Also included are some...

Page 9: ...dations from the manufacturer and requirements in applicable state and local regulations may not always be adequate to prevent nuisance conditions in some areas due to terrain or other factors The met...

Page 10: ...7 GRAMS HR average 11 9 GRAMS HR maximum test run 0 16 LBS MILLION BTU INPUT 0 18 LBS MILLION BTU OUTPUT 0 07 GRAMS HR 10 000 BTU OUTPUT MANUFACTURER MODEL NUMBER 8 HOUR OUTPUT RATING AVERAGE EFFICIEN...

Page 11: ...red Central Heating Appliances ULC S627 Standard for Space Heaters for Use with Solid Fuels and CSA B140 12 Oil Burning Equipment Service Water Heaters for Domestic Hot Water Space Heating and Swimmin...

Page 12: ...5 HEATMOR Stainless Steel RESPONSE Outdoor Furnace Model Chapter 1 Model 200 SSRII...

Page 13: ...Base Steel Gauge Base of Unit to Bottom of Loading Door Inches Warranty Workmanship Warranty Corrosion Approvals Test Standards Hook ups Total Heat Extraction Area Sq Ft Type of Fuel Electrical Supply...

Page 14: ...Cut Away view of HEATMOR 200 SSRII Outdoor Furnace For parts not shown on the cut away view please refer to the appropriate chapter for further details 24 41 36 49 20 21 1 2 3 4 5 6 9 10 11 12 15 18...

Page 15: ...grate not shown 24 Automatic Fan Switch A F S Chimney and top flue 25 Chimney 26 Chimney extension s not shown 27 Two pass flue 28 Flue cover plates 29 Flue scraper not shown 50 Flue Ash Catcher Ashes...

Page 16: ...ew of HEATMOR 200 SSRII Outdoor Furnace For parts not shown on the cut away view please refer to the appropriate chapter for further details 15 33 37 34 49 27 27 25 18 22 14 28 43 17 16 39 42 35 19 32...

Page 17: ...assembly 22 Air box 23 Cut front grate not shown 24 Automatic Fan Switch A F S Chimney and top flue 25 Chimney 26 Chimney extension s not shown 27 Two pass flue 28 Flue cover plates 29 Flue Ash Catche...

Page 18: ...ace It is not recommended to install the furnace in any form of building Before installing your HEATMOR Stainless Steel Outdoor Furnace if in the United States always check any and all applicable stat...

Page 19: ...s not installing a HEATMOR Stainless Steel Outdoor Furnace within 50 feet of any flammable structure 5 A HEATMOR Stainless Steel Outdoor Furnace should be located with consideration to your neighbor s...

Page 20: ...ndoor heating system or appliances 6 The red wire from the high limit aquastat on the back of the HEATMOR should be wired to the indoor temperature control to override the thermostat This will dissipa...

Page 21: ...ou desire to have the leading door higher you can do so by making the pad depth thicker Example 12 instead of 4 or any figure in between Patio stones or separate cement pad in front of the loading doo...

Page 22: ...e concrete and the HEATMOR This will absorb ridges in the concrete and make it easier to apply caulking around the inside perimeter of the base of the HEATMOR This reflective foil will also reflect es...

Page 23: ...pressured water will now flow through and remove the air out of the return line as the water flows into the HEATMOR 8 Continue adding water until water flows out the relief vent pipe onto the roof of...

Page 24: ...Turn on the green bladder gate valve and let the bladder fill half full You can check this by feeling the bladder with your hand inserted through the bladder inspection cover plate 9 Turn off the wat...

Page 25: ...pproximately 0 18 cubic yards Installation 1 Cover the grates with a piece of cardboard 2 One person enters the firebox 3 Another person shovels the sand into the firebox while the person inside packs...

Page 26: ...IN THE OUTLET DUCT OF THE FURNACE IN ACCORDANCE WITH LOCAL CODES UL LISTED MIXING VALVE TO INNER PIPE TO OUTER PIPE FROM INNER PIPE FROM OUTER PIPE Existing Boiler Heating The Heatmor can be hooked up...

Page 27: ...nt install es dans le p rim tre de l difice La temp rature des pi ces est individuellement contr l e par les vannes de r gulation par zone et les thermostats Hot Water Baseboards For a Hot Water Baseb...

Page 28: ...s The Heatmor can also be used to heat your swimming pools and hot tubs A water to water heat exchanger is used for this application Sidewalks Driveways The Heatmor can also be used to melt snow and i...

Page 29: ...air is introduced 4 Load the unit with wood carefully but quickly After loading wood make sure all debris is cleaned from the firebox doorframe and gasket Then close firebox door securely 5 Keep the...

Page 30: ...r furnace and other buildings No other waste should be placed in this container 16 Wear a particle mask when removing ashes 17 Ash auger may be hot after removing ashes 18 In case of power failure do...

Page 31: ...fire 9 Leave the fire box door partially open to allow the fire to start burning The firebox door should only need to be open about two inches At this point the exhaust should go up the chimney and no...

Page 32: ...irebox door out of the flue covers and even out the auger tube THE HEATMOR IS NOT LEAKING Just as moisture collects on the inside of a warm house window on a cold outside day the same thing is occurri...

Page 33: ...the light switch The light should turn on and the combustion air blowers should turn off if they were operating correctly 5 Wait a few seconds for the fire to die down or for the exhaust to clear 6 S...

Page 34: ...l Types of Wood will aid in your decisions How does a fire burn out When the temperature of the water has reached its high limit 185 degrees Fahrenheit the combustion air blower s shut off At this poi...

Page 35: ...ted to drive off the moisture The higher the moisture content the greater the amount of heat needed and subsequently lost for heating purposes The drier the wood the more rapidly it can be heated and...

Page 36: ...ency Output Based The percentage of the heat produced that was actually absorbed into the water and transferred into the house from the HeatmorTM Net Efficiency This is the product of the combustion a...

Page 37: ...a The HEATMOR is designed to be placed outside away from all buildings to maintain optimum safety Refer to the Clearance to Combustibles section 4 Q What is the best method of handling wood A Handle w...

Page 38: ...ur HEATMOR Refer to Filling your Furnace Initially for further details or contact your local dealer NOTE The 200 SSRII has an automatic water level switch installed If the water is low on these furnac...

Page 39: ...elief vent pipe 4 Pour the entire contents of the water treatment chemical as supplied into the HEATMOR furnace 5 Top up your HEATMOR furnace with water fill the bladder and replace the pop off ball R...

Page 40: ...d water If irritation develops get medical attention Eye Contact Flush with water for 15 minutes and contact a physician Ingestion Drink several glasses of milk or water and induce vomiting Get immedi...

Page 41: ...e Freeze protection products have lower heat transfer capabilities than water Freeze protection products will not necessarily inhibit corrosion Some insurance companies will not insure an outdoor furn...

Page 42: ...urize the HEATMOR do not attempt to thread fittings onto the relief vent pipe and pump additives into the HEATMOR under pressure 5 Top off your furnace with water fill your bladder and replace pop off...

Page 43: ...ut of the bladder Operation of the Bladder The Model 200 SSRII has a capacity of approximately 30 gallons Normally the bladder should be approximately full when the water temperature is at the high wa...

Page 44: ...Ensure that the hose clamp is tightly fastened securing the bladder hose to the bladder and to the bladder gate valve Removal and Replacement 1 Turn off the power to the furnace 2 Drain some of the w...

Page 45: ...ater Level Switch 1 Remove the pop off ball and drain some of the water from the furnace so that when the water switch is removed no water drains from the hole 2 Remove the wire connection from the sw...

Page 46: ...5 gallons per minute through both lines under very little pressure 3 psi Always attach a BRASS fitting into the STAINLESS STEEL spud to prevent galvanic corrosion Relief Vent Pipe and Weighted Pop off...

Page 47: ...will be a slight buildup of black creosote on the firebox walls This buildup will sometimes appear flaky Maintenance Result Wood should not be thrown into the firebox in a rough manner Creosote should...

Page 48: ...nter or escape the firebox Maintain a tight seal all around the perimeter of the firebox door at all times There may be times when the perimeter of the firebox door will build up with creosote strings...

Page 49: ...st freely in the latch 4 Get the firebox door parallel with the door frame ledge and tighten the nuts and bolts a little more firmly onto the hinges You may want to block up the firebox door until the...

Page 50: ...to clear out the build up Removal and Replacement To remove and replace the door hoses use the following steps 1 Turn off power to the air combustion blowers 2 Ensure that the fire in the firebox is...

Page 51: ...x door By opening the firebox door gives a space for fresh air to enter the firebox without the risk of a flash back The firebox door handle is also designed to fall into the firebox door handle holde...

Page 52: ...holder provides a means of holding both the outer front door and the firebox door completely open while the operator is loading wood into the HEATMOR 200 SSRII Operation 1 Open the firebox door as yo...

Page 53: ...y cut away the silicone seal around the firebox door seal channel 2 Remove the old gasket from underneath the old silicone 3 Remove all old silicone with a wire wheel or steel brush 4 Replace with a s...

Page 54: ...ken brick 5 Replace the broken brick 6 Apply a new bead of high temperature silicone along the base of the brick Standard Grates Principles of the Standard Grates Grates allow combustion air from the...

Page 55: ...he base of the firebox The firebrick and sand hold and release heat to the firebox during the off cycle Types of Sand to Use The best type of sand to use in the HEATMOR furnaces is play sand from any...

Page 56: ...ely 10 minutes this is a strong indication the hinged flipper is not shutting properly Maintenance Result Lubricate the blower motor regularly Clean the fin blades of the squirrel cage fan Ensure the...

Page 57: ...ote is the result If the flipper is not operating correctly it causes a snowball effect of problems MAINTAIN THE FLIPPER Air Box Principle The air box is designed to distribute the appropriate percent...

Page 58: ...n will continue to run until the high limit is tripped Ensure that the Auto matic Fan Switch is working properly if the Heatmor is off when you approach the Heatmor the fan should come on when you ope...

Page 59: ...eing burned out before they reach the ground Approved chimney extensions may be added to the chimney to discharge smoke to higher levels Discharging smoke at a higher level helps keep smoke above prop...

Page 60: ...needs to be removed 3 Using the flue scraper provided with the HEATMOR furnace push the dust to the front of the flue and let it fall down into the firebox Remove this dust as you would ashes If a lot...

Page 61: ...an before it is completely full ensures the proper airflow from below the grates is maintained and also ensures the ashes can drop through the grates into the ash pan Ashes should be removed before th...

Page 62: ...reasonable amount of ashes two to four gallons should be removed during each ash removal The ash pan is replaceable Removal and Replacement consult your local dealer Disconnect power before removing...

Page 63: ...h Auger Tube Cover Plate Principles The auger tube cover plate is a round plate that is secured onto the end of the ash auger tube creating an airtight seal 200 SSRII Operation 1 When removing ashes a...

Page 64: ...t Electrical Supply Junction Box Principles The electrical components of the HEATMOR furnace are pre wired at the factory All the wiring becomes centralized in the junction box Connecting the main pow...

Page 65: ...4 Remove the two screws that hold the Electronic Controller mountingbox 5 Disconnect and label or draw a diagram of each wire connection on the Electronic Controller 6 Replace the controller and reve...

Page 66: ...etting it will turn the combustion air blower s on re igniting the fire 2 At its high setting it will turn the combustion air blower s off extinguishing the fire 3 The difference between the highest t...

Page 67: ...a boil will normally be avoided Operation From the factory this control is set at 200 degrees Fahrenheit When the water temperature within the water jacket lowers to 195 degrees Fahrenheit the electr...

Page 68: ...e the globe and tighten the setscrew Removal and Replacement of the Fan Power Light Switch 1 Turn off the main electrical power supply to the HEATMOR 2 Remove the switch cover plate 3 Make a sketch of...

Page 69: ...rebox with air Removal and Replacement To remove the outer door the lock handle must be unlocked and opened With a socket loosen and remove the bolts attaching the door to the outer frame of the furna...

Page 70: ...the water jacket Removal and Replacement If the sides have been damaged they can be replaced with matching steel siding Follow the following steps or contact your local dealer 1 Remove all the screws...

Page 71: ...from the 200 SSRII A R D itself close the outside door and lock it Next feel underneath the outside door with your fingers until you can feel the rod from the A R D If you are able to move this rod at...

Page 72: ...65 WATER LEAKS If you suspect that your HEATMOR Stainless Steel Outdoor Furnace has developed a water leak please contact your local dealer for verification and further details CHAPTER 19...

Page 73: ...to the outer face of the water jacket by a sealing gasket As water passes through the domestic coil the water in the water jacket heats it Maintenance Result Make sure a tight seal is maintained betw...

Page 74: ...in firebox and bring your furnace up to temperature Refer to the Lighting the HeatmorTM for the first time section of the HeatmorTM Operations and Maintenance Manual 3 Once your furnace is up to tempe...

Page 75: ...eeping unwanted moisture and visitors away 6 Properly clean and oil Fan s Refer to the Air Supply section of the HeatmorTM Operations and Mainte nance Manual 1 Turn off the main power supply to the fu...

Page 76: ...to be added yearly is dependent on how much fresh water you have added to your system since the last test Be certain to add a water treatment that is approved by your dealer and HEATMOR Inc NOTE To ke...

Page 77: ...irst fired up and also at times during normal operation the atmosphere inside the firebox will exceed the dew point causing condensation Refer to Furnace has excessive moisture in firebox Located in T...

Page 78: ...ration A Never change a door hose unless the furnace is cooled Please refer to the firebox door hose section in the manual for further details or contact your local dealer Refer to Firebox Door Hoses...

Page 79: ...Assembly Draft Flipper not closing 100 percent Remove blower and flipper assembly Clean lube or replace Refer to Steps to Maintain your Blower and Flipper Assembly Blower Flipper Assembly plate not ti...

Page 80: ...and ensure a tight seal is established Refer to Steps to Maintain your Blower and Flipper Assembly Wrong type of sand or not enough sand Remove and replace or add sand Refer to Sand Firebox and other...

Page 81: ...n your Blower and Flipper Assembly Electrical power is off or not constant Check all electrical connections Call dealer or licensed electrician Refer to Electrical Contact Local Dealer Fire is out Re...

Page 82: ...er Refer to Filling the HEATMOR Outdoor Furnace Initially with Water Excessive moisture in Fuel Use dryer wood Refer to Types of Wood Furnace has excessive moisture in Firebox Chimney plugged Clean Ch...

Page 83: ...d Refer to Wood Flash Curtain Heat Shield has been removed Install Flash Curtain Heat Shield Refer to Flash Curtain Heat Shield Building too warm Defective in house thermostat Replace thermostat Conta...

Page 84: ...oke check Refer to Checking for Air Leaks Fire is not burning hot Check type of wood burning and if blowers working properly Refer to Types of Wood Combustion Air Blower Flipper Assembly Burning high...

Page 85: ...ashes periodically Rake ashes Refer to Ash Management and Ash Removal Blower continues to operate and display shows a higher than setting temperature Water level is low Add water Refer to Filling the...

Page 86: ...e HEATMOR Furnace pad has not been raised above ground level Raise pad Contact your Local Dealer Draft fan has not been turned off while loading Turn off fan before loading Refer to Loading Wood into...

Page 87: ...Smoke from chimney is an annoyance Chimney is not high enough Add Chimney Extension Refer to Chimney Extension s Improper location of furnace trees buildings winds neighbors Possibly relocate furnace...

Page 88: ...estrict air flow Refer to Combustion Air Blower Flipper Assembly Using more heat in building than you realize heating more sq ft appliances with one heat source than before Consult Dealer Verify furna...

Page 89: ...to Installation Manual One appliance getting more than it s share of the total flow of hot water Balance the system by adjusting the flows of water to the different heating appliances Contact your Loc...

Page 90: ...balanced properly One appliance getting more than its share of the total flow of hot water Balance the system by adjusting the flow of water to the different heating appliances Refer to Installation...

Page 91: ...ons per minute Check pump and installation Refer to Installation Manual No contact paste applied to well of Temperature Probe and or High Limit Aquastat Remove Temperature Probe from well and apply pa...

Page 92: ...side of front door for data plate that has model information Model _________________________________________________________________ Referred By _______________________________________________________...

Page 93: ...Outdoor Furnaces...

Page 94: ...omer Please print NEW FURNACE DELIVERY CHECK SHEET ___________________________ ___________________________ ___________________________ ___________________________ ______________________________ ______...

Page 95: ...iagram Model 200 SSRII LIGHT COMBUSTION BLOWER LIMIT HIGH OUTLET JUNCTION BOX FAN SWITCH R3C COM R30 R2 R1 L N C2 C1 T2 T1 TSWB JUNCTION BOX Door Switch THERMOCOUPLE Low Water Probe 200 SSR II Wiring...

Page 96: ...MADE IN USA COPYRIGHT HEATMORTM INC Revised 11 11 MY DEALER IS 105 Industrial Park Ct NE P O Box 787 Warroad MN 56763 Manufactured By TM...