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TROUBLESHOOTING 

Symptom 

Possible Solution 

Unit has power but 
the Seal Plate does 
not work   

 

Does the Red Indicator Light turn ON when the unit is cycled? 

1) If neither the Light nor Seal Plate work, verify that the 25 Amp fuse is good. 

2) If the fuse is blown, verify there are no shorts to ground in the unit by checking wiring and 

connections (see Figure 1). 

Verify the Switch located in the Rocker Arm Assembly is functional. 

1)Listen for an audible “click” of the Switch as the Seal Plate is pressed down. 

Verify that the Pivot Bolts on the Rocker Housing are not too tight and that the Rocker 

Housing rotates freely. 

NOTE:

 The Pivot Bolts are installed with thread lock compound and tightened to 

leave a 0.015” gap between the bolt head and the Rocker Housing.  If the bolts are re-
moved this process must be duplicated. 

Verify that the bolts on the rear of the Rocker Housing that mount the switch are tight 

and that the Switch is contacting the metal Base appropriately. 

2) Verify switch wiring is intact by isolating the unit from power and using volt-ohm meter set to 

measure resistance, measure between points A and B while cycling the Seal Plate.  You 
should see the circuit open and close as the Seal Plate is cycled up and down. (see Fig-
ure 1) 

3) Replace Seal Plate & Rocker Arm Assembly or make repairs as required  

(Seal Plate & Rocker Arm Kit - 625ES Part #6340-078; 107ES Part #6135-038;  

Verify the Timer Board is working properly. Upon actuation of the Seal Plate the sequence of events 
should be as follows: 

1) The Red Indicator Light should illuminate at the same time that the Seal Plate begins to get 

hot. 

2) The Seal Plate Timer should make an audible “click” and remove power from the Seal Plate 

in 4 seconds or less (depending on the latent temperature of the Seal Plate). 

3) The Red Indicator Light Timer should remove power from the Red Indicator Light after a 

fixed time of either 3 or 4 seconds (depending on the Time Selection Switch setting). 

If any of the previous steps do not occur, verify that the individual timers are seated properly to 

Inspect and verify all wiring connections and condition of wires. (see Figure 1) Repair as required. 

If the plate does not heat at all or is only slightly warm to the touch, replace the Seal Plate & Rocker 
Arm Assembly (Seal Plate & Rocker Arm Kit - 625ES Part #6340-078; 107ES Part #6135-038). 

Film Cut-off Rod 
does not work at 
all. 

 

Verify the unit is plugged into a 20 Amp, GFCI circuit and the Power Switch is set to the “ON” posi-
tion.

 

Verify that the 1 Amp fuse is good. If the fuse is blown, verify there are no shorts to ground in the 
unit by checking wiring and connections.  Replace fuse as required (Part #1821-034).

 

Clean Cut-off Rod surface and verify it is not bent.  See “Cut-Off Rod” Maintenance.

 

Film cuts too slowly 

 

Replace Cut-off Rod Control Board (Part #1818-001)

 

Replace Cut-off Rod (Part #6340-062)

 

Revised 201

7

 

 10 

Summary of Contents for 107-ESCK

Page 1: ...READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT OPERATING SERVICE PARTS MANUAL 107ES ESCK ENERGY SMART WRAPPER MODEL 107 ES MODEL 107 ESCK Revised 2017...

Page 2: ...ts Electrical Requirements 3 Preliminary Setup 5 Attaching 107ESCK to 107A 5 Recommended Maintenance 8 Troubleshooting Guide 9 Hot Rod Circuit Board Test 10 Replacing Rocker Arm Assembly 12 Service Pa...

Page 3: ...damage the thin heating foil and Non stick cover plate Seal plate damage voids the warranty 1 2 ENERGY SMART TECHNOLOGY The Energy Smart Wrapper is an innovative system that incorporates an Instant On...

Page 4: ...ic film selected for wrapping 3 THERMISTOR TEMPERATURE CONTROL Due to the rapid response of the heating foil and residual heat that can remain from previous cycles a thermistor is incorpo rated as a t...

Page 5: ...the screw holes C and the support bar holes D With the nylock hex nut and washer on the rod insert support rod through the 107 A frame side plate assembly then through the conversion kit and out the o...

Page 6: ...ition the cardboard core of the film roll against the taper of the fixed end cap Make sure the film is threaded from the bottom of the roll and under film roller H see threading diagrams page 6 Replac...

Page 7: ...the wrapper starting with the nearest slot to the hot plate first A Drape unused film in the front of the roller B FILM SELECTION To change film to a different film width Lift up both handles 1 Move e...

Page 8: ...d burn off on the hot plate It s recommended that the Non stick cover be replace every three 3 months or as needed depending on the level of daily wear and tear The Non stick cover should be changed i...

Page 9: ...cuit being utilized is not overloaded with other devices If a surface defect is present discontinue use of product and contact Troy Roberts at 800 342 6329 ext 276 or troberts heatsealco com Seal Plat...

Page 10: ...e Rocker Arm Kit 625ES Part 6340 078 107ES Part 6135 038 Verify the Timer Board is working properly Upon actuation of the Seal Plate the sequence of events should be as follows 1 The Red Indicator Lig...

Page 11: ...KING THE THERMISTOR OF THE HOT ROD With the power turned OFF remove the hot rod black wires from Terminals 5 and 6 Using the meter measure the re sistance of the thermistor by connecting the leads of...

Page 12: ...d the other two to slip on terminals for all marked in picture 3 2 with blue stickers Unscrew the green grounding wire D from the inside the box Separate the two wires being held by the wire nut E 4 L...

Page 13: ...Assemble Rocker Arm and Spring K Position the spring under the red rocker arm between base plate M and attach the shoulder bolts L Tighten the shoulder bolts and the BACK OFF HALF TURN Housing MUST P...

Page 14: ...TIMER BOARD ASSEMBLY Revised 2017 14...

Page 15: ...Block Replacement Kit Includes 1 Upper Left Gray Axle Bearing Block 1 Upper Right Gray Axle Bearing Block 2 Lower Gray Axle Bearing Block 4 Stainless Steel Wing Nut 1 4 20 Solid Body 4 Rubber Luster C...

Page 16: ...Nema 5 20P Strip 8 1 5805 419 Power Cord Assembly GFCI 120V 12GA 20A Plug 5 1 6340 062 Hot Rod Replacement Kit Includes 1 Cutoff Rod TEC100 22 1 2 LG 1 Cutoff Rod Collar 3 4OD 25 64 ID 1 4 THK 8 32 H...

Page 17: ...Rocker Arm Replacement Kit does not include the seal plate 1 Pivot Bracket 1 Red Indicator Light 1 Snap action Switch 2 Shoulder Bolts 1 Compression Spring 2 Stainless Steel Philips Screws 2 K Type Lo...

Page 18: ...des 1 Strain Relief Straight Thru 425 475ID 1 Power Cord 12 3 SJO 6 LG W Nema 5 20P Strip 8 1 5805 419 Power Cord Assembly GFCI 120V 12GA 20A Plug 8 1 6340 070 Hot Rod Board Mounting Kit Includes 4 Cl...

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