HELI 14-850, Operation And Maintenance Manual

Page 1: ...nce manual CQDH13 14 850 Electric Reach Stacker Warning Please read this manual before using Warning Operator should have skillful ability to use this truck and compliance safety rules Ningbo Lida Logistics Equipment Co Ltd ...

Page 2: ...ata Plates 9 2 Initial use 9 3 Battery Recharging Replacement 10 3 1 Safety Regulations for Handling Acid Batteries 10 3 1 1 Fire protection 10 3 1 2 Battery maintenance 10 3 2 Battery and charger Types 10 3 3 Charging 10 3 3 1 Charging 10 3 3 2 Finish of charging 10 3 4 Battery Removal and Installation 11 3 4 1 Removing the battery 11 3 4 2 Installment of battery 11 4 Industrial Truck Operation 1...

Page 3: ...ting and jacking equipment 14 5 2 3 Clean operation 14 5 2 4 Operation to the electrical system 14 5 2 5 Regulation parameters 15 5 2 6 Vehicle tire 15 5 2 7 High pressure hose for hydraulic system 15 5 3 Maintenance and inspection 15 5 3 1 Maintenance checklist 16 5 3 2 lubrication maintenance 17 5 3 3 Maintenance instructions 17 5 3 4 Disuse and storage 19 5 3 5 Safety inspection on the vehicle ...

Page 4: ...e truck should be used on a firm flat well formed surface and suitable road Generally in 5 to 40 room temperature environment under the indoor use Rated load capacity are marked on capacity labels and nameplates and operators must pay attention to these warning labels and safety instructions Any modify that may affect the rated load stability or safe operation of the vehicle should have written ap...

Page 5: ...ly 5 Key switch 11 Backrest 6 Hood 12 Pallet fork Serial number Name Function 1 Emergency reverse button Protect driver function switch 2 Traveling switch Control driving direction and speed 3 The horn button Sound the alarm 4 Moon walk button Makes the vehicle goes straight 5 6 Tilt button Tilt forks 7 8 Reach button Reach mast 9 Rising button Lifting load 10 Decline button Descending load 11 12 ...

Page 6: ...indicator hour meter 5 green 3 yellow and 2 red LEDs are provided One LED corresponds to 10 of the battery capacity If a red LED flashes this indicates that the truck is in the energy reserve mode 30 20 battery capacity When the charge falls below 20 of battery capacity charge status low both red LEDs flash Hour meter Hour meter shows the machine s working hours It starts to calculate when the tru...

Page 7: ...78 Reach distance mm 0 555 Standard lift height h3 mm 4500 Lowered mast height h1 mm 5710 EXtended mast height h2 mm 2248 Free lifting height h6 mm 1575 Min forks lowered h4 mm 55 Outside width between forks mm 200 812 Distance shift fork side mm 150 Tilt of fork 4 3 Standard fork dimensions length width thickness l e s mm 1070 100 40 Overall length L1 mm 2225 Width of truck B1 mm 1430 Overal heig...

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Page 9: ...rmal condition If the battery is not installed load and be careful not to damage the battery cable Description CQDH13 14 850 Truck weight with battery kg 2296 Battery weight kg 298 Description CQDH13 14 850 Battery type Acid Batteries Voltage capacity V Ah 24 345 Description CQDH13 14 850 Wheel type PU Wheel quantity Drive wheel Balance wheel load wheels 1 0 4 Wheel size drive wheel mm Φ248X75 Whe...

Page 10: ...id can occur if water used to extinguish the fire This can lead to acid burns Use powder extinguishers Never extinguish burning batteries with water 3 1 2 Battery maintenance The batteries must be kept dry and clean Terminals and cable shoes must be clean lightly greased with terminal grease and must be securely tightened 3 2 Battery and charger Types Battery Charger Voltage 24 V Input AC 220V 50 ...

Page 11: ...e vehicle starts be careful not to start emergency or emergency braking and slowly rotate the acceleration knob to prevent the shortening of the life of electrical components such as motor overcurrent damage excessive wear of electromagnetic brake friction plates etc especially when the new vehicle is running in During driving always pay attention to the surrounding environment look ahead and driv...

Page 12: ...s the maximum load corresponding to the center distance of the vehicle It is strictly forbidden to overload the vehicle For use in vicious working conditions such as dust uneven road surface or liquid road surface in order to ensure the driver s own safety and ensure the operation of the vehicle remember to slow down and avoid steering and braking loss of control due to rapid travel and make sure ...

Page 13: ...tion safety and environmental protection The inspection and maintenance operations described in this chapter must be performed according to the time limit listed on the maintenance checklist Modifications to vehicles especially safety devices are prohibited The working speed of the vehicle must not be changed Only the original parts can meet the quality management requirements of the company In or...

Page 14: ...afety measures must be taken and sparks e g due to a short circuit must be prevented during the operation If the vehicle is battery powered disconnect the battery cable When cleaning electrical and electronic components use low strength suction or compressed air At the same time use a non conductive anti static brush to clean the dust on the surface of the component If the vehicle is washed with a...

Page 15: ...ble operation performance and long service life Careless maintenance may lead to the breakdown and malfunction of truck and may pose a potential threat to staff and operational safety The wear and tear situation of the parts to be maintained depends largely on the actual operation and operating conditions of the truck If the operating conditions of the intensity is higher than the general level su...

Page 16: ...Lubricating grease nozzle 14 Replace the protection and or protection plate if damaged Electrical system 15 Check the wires for damage 16 Check electrical connections and terminals 17 Check the emergency stop switch function 18 Check electric drive motor for noise and damage 19 Detection meter 20 Check that the correct fuse is used and replace it if necessary 21 Detect the buzzer 22 Check the curr...

Page 17: ... operators and the surrounding environment Liquid media can be stored in specified containers The liquid medium may be flammable and should not be near high temperature parts or open flames Clean container must be used when adding liquid media Mixing different liquid media with each other is strictly prohibited except where mixing is specified in the instructions Be careful not to spill the liquid...

Page 18: ...se order Check the hydraulic oil level Air burst sound sound is heared in the oil pipe when lifting It means that the hydraulic oil should be timely refill of hydraulic oil Replenish hydraulic oil steps Make preparations before maintenance operation Remove the hood Replenish the suitable hydraulic oil when necessary After that rise again It is finished when no longer hear the air burst sound Conti...

Page 19: ...Clean the battery the lead acid battery should be covered with special grease on the electrode bolts Recharge the battery Please comply with the battery manufacturer s operating instructions and regulations Spray all exposed contact surfaces with suitable spray After the vehicle is put into use the driver should test the braking performance repeatedly 5 3 5 Safety inspection on the vehicle regular...

Page 20: ...chnical performance of the vehicle in the event of an accident In addition the vehicle must be thoroughly checked for any damage caused by improper use Inspectors must keep careful records of the inspection process and related data The inspection results must be maintained at least until the next inspection operation The equipment user must take necessary measures to solve the problems found in ti...