Hengmei PJMP2113, Operating Instructions Manual

Page 1: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com Shandong Hengmei Better Ennovation Equipment Co Ltd PJMPSeries DrumWood Chipper OPERATING INSTRUCTIONS ...

Page 2: ...rise that integrates scientific research exploitation and manufacture as a whole This company has not only researched three series of pellet mill briquette press crushers hammer mill mixer cooler and pasture machinery but also the complete sets of feed forest fertilize energy machinery equipments with more than ten kinds of high quality products They have been exported to Southeast Asian Europe Af...

Page 3: ... and multi functional that can fully satisfy your various demands Before operation be sure to read this manual carefully to ensure correct operation and make full use of this machine s advantages Besides this manual is deliveried together with the machine Be sure to keep it properly after using for the sake of future reference when repair and maintenance are needed Every machine has passed strict ...

Page 4: ...parts can turn agilely and if the joints are fixed firmly after that start the machine 2 Do not put hands in the rotating part and the inner part of the upper case when it works 3 If one machine shocks vibrates violently or there is some unusual sound of bump or blocked up situations DO stop running and check it immediately to remove the trouble 4 The power should be earthed preventing accidents ...

Page 5: ... 1 II Installation and Feeding Discharging System 1 III Main Structure 2 IV Operation preparation 4 V Instalation and Assemble 5 VI Hydraulic press cushion system 9 VII Electric Control 10 VIII Lubricating System 12 IX Attention Points During Operation 12 X Main Spare Parts 14 Ⅺ Catalogue of attached drawings 16 ...

Page 6: ...ing Discharging System 1 Installation 1 Installation Wood chipper can be installed on the concrete or steel structural support foundation and fixed by land bolt In order to open cover to replace rotary blade and assemble and dismantle bottom blade base must according to the size supplied by installation foundation sketch up and ensure there is enough space 2 Triangle belt s Installation A Before i...

Page 7: ... electric control system 1 Base The machine base is welded by high strength steel plate which is the support foundation of whole machine The fixed blade base support is welded together with the machine base and used for place bottom blade base The fixed blades is fixed on the bottom blade base through pressed block by a screw The bottom blade base can extract freely through hole in base wall plate...

Page 8: ...ough locking equipment the axel is supported by spherical surface roller bearing bearing base is fixed on the upper feed roller base The upper feed roller is fixed on the machine base through pendulum shaft and can swing circling pendulum shaft to ensure it can adapt the feeding altitude automatically The nether feed roller is tightened with axel through locking equipment axel and supporting rolle...

Page 9: ... and should install the belt cover 6 The electrical system is at normal state 7 Hydraulic system s joint place seal is good no oil leak phenomenon 8 Blade roller and Feed roller operating direction is right 2 Start aftereach above items normal inspection 3 Start the machine empty for 1 4 hours and check the following items 1 No abnormal sound If having please stop and remove it 2 The bearing tempe...

Page 10: ...must exchange the hexagon bolt of M10x90 or M10x85 5 Rotary blade installation sequence A Please clean carefully the joint placing rotary blades in the blades roller using compressed air or the other efficacious method B Install the rotary blade on the blade roller tighten gently the two fastened bolts on both sides tip blade edge with the rubber hammer or the mallet making the rotary blade back s...

Page 11: ...d directly C Loosen the bottom blade fastened bolt and take down the bottom blade 2 Bottom blade sharpening The bottom blade has 2 4 cutting edges as the following chart once one cutting edge goes blunt change another cutting edge when all cutting edges go blunt then sharpen them When sharpening must use the refrigerant and guarantee the blade edge angle If necessary after sharpened survey with ga...

Page 12: ...lade device adjust the screw make the bedge next to retreat bolt tighten the fixed blade screw Adjustment size b confirmation 1 Fix the bottom blade to the base tighten it by bolt 2 Clean the bottom blade base and push it into supporting 3 Check the space between fixed blade and rotary blade whether 0 5 1mm by the caliber gauge If not adjust the screw to get it So this szie b is the fixed blade si...

Page 13: ... roller and supporting roller s bearing base installation 1 Fixed end bearing installation the end to belt pulley or reducer A Install bearing base on machine base wall plate tighten by bolt B Install bearing tightened bush gasket and round nut on the axel and fasten round nut When fastening check and adjust the space between bearing outer ring and roller to be within the stipulation scope on the ...

Page 14: ...idized aluminum Push locking equipment covering axel then push into the hole base A Tighten until feel there is slight resistance by hand this step is very important decides the proper alignment B Use wrench tighten the bolt in the turns of diagonally chiasmus C Then tighten whole as the step above 2 Disassembling sequence A Loosen tightened bolt stick lightly cover so the circle will be loose B I...

Page 15: ...pen the cut off valave on the big oil cylinder start the oil pump to supply the oil When pressure achieves needed data on pressure gauge demonstration then close the cut off valve B When pressure is higher than needed open the cut off valve place the oil pump switch to the oil discharge position cylinder s pressure can be lower 3 Accumulator s function Accumulator has both storing up energy and re...

Page 16: ...r working together When material blocks machine alarms feeding system stop and need to back up two feeder motors and conveyor motor reverse together shaking groove in stop condition 3 Feed motor starting Feeding system transmission motor s stop and restart are controlled by current reply it depends on main transmission motor s load size When surpassing the finite current the relay makes the feedin...

Page 17: ...ould regularly lubricate the lubricant trademark is ZG2 or ZG3 4 The decelerator s oil level should maintain certain altitude may observe from the oil gauge upper decelerator s oil level is on the upper oil gauge middle line nether decelerator s oil is on the nether oil gauge middle line Decelerator s oil should the periodic inspected added or exchanged 5 Electric motor maintenance refer to relate...

Page 18: ...ure the different weight between these two blades less than 25 gram 6 When the rotary blades and fixed blades sharpening pelase add the refrigerant otherwise the blade edges will be wicked because of too hot or curled causeing the durability of blade reduced Generally speaking the rotary blades should sharped every one or two shift After rotary blades changed four times please take out the fixed b...

Page 19: ...ulic pressure system work well or not Examine all the bolts per month 12 Checked parts of this machine in the breaking in period should refer to the upper feeding rollers X Main spare parts 1 Blades Items Name Model Code in drawings 1 Rotary blade PJMP215 B18 2 4 PJMP216 B 12 2 12 PJMP218 PJMP218 02 300 01 PJMP2113 B36 2 10 2 Fixed blade PJMP215 B18 1 3 2 PJMP216 B12 1 3 2 PJMP218 PJMP218 01 400 0...

Page 20: ... 6 PJMP216 113516 10 PJMP218 113518 12 PJMP2113 3113722 import model 23122K MB 18 3 Bearing of supporting roller PJMP215 113515 2 PJMP216 PJMP2113 113518 2 4 Bearing of Reducer PJMP215 PJMP216 PJMP218 32309 2 3056308 2 7508 4 220 4 PJMP2113 5 Bearing of Belt Conveyor Driven Or shaking groove PJMP215 90515 2 PJMP216 PJMP218 GBX2113 90516 2 6 Bearing of Tighting Roller in Belt PJMP215 90512 2 PJMP21...

Page 21: ...ipper Figure 2 Installation size drawing of blade and fixed blade Figure 3 Drawing of blade roller supporting seat Figure 4 Drawing of feeding roller supporting upper Figure 5 Drawing of feeding roller supporting below Figure 6 Drawing of supporting roller brace Figure 7 Drawing of hydraulic pressure principle Figure 8 Drawing of blade adjustment device Figure 9 Drawing of BX213 blade roller adjus...

Page 22: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 17 Figure 1 Dimension drawing of wood chipper ...

Page 23: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 18 Figure 2 Installation size drawing of blade and fixed blade ...

Page 24: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 19 Figure 3 Drawing of blade roller supporting seat ...

Page 25: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 20 Figure 4 Drawing of feeding roller supporting upper ...

Page 26: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 21 Figure 5 Drawing of feeding roller supporting below ...

Page 27: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 22 Figure 6 Drawing of supporting roller brace ...

Page 28: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 23 Figure 7 Drawing of hydraulic pressure principle ...

Page 29: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 24 Figure 8 Drawing of rotary blade adjustment ...

Page 30: ...25 Figure 9 Drawing of swing axle combination NOTES THE ITEMS OF 7 12 13 ARE THE MAIN CLOSING PARTS THE ADAPT PERIOD IS TWO WEELS PLEASE CHECK STRICTLYAFTER TWO WEEKS THE ITEMS OF 6 SHOULD BE OILED AFTER ONE MONTH THE PAGES FOLLOWING PAGE 26 28 30 32 WILL BE CHECKED STRICTLYAS ABOVE ...

Page 31: ... 2 6 GB286 64 Bearing113518 2 GB286 64 Bearing113516 2 7 GB306 64 Bush Ⅱ80 2 GB306 81 Bush 70 Ⅱ 2 8 HG4 692 67 HG4 692 67 Oil Seal PD80 100 12 2 JB2600 80 Oil Seal PD70 90 12 2 9 HG4 692 67 Nut M12 60 6 GB70 76 Nut M12 55 6 10 PJMP218 03 300 02 Bearing Base 2 B12 3 4 Bearing Base 2 11 GB70 76 Nut M10 35 16 GB70 76 Nut M10 35 16 12 PJMP218 03 300 03 Tightening Inner ring 2 B12 3 5 Tightening Inner ...

Page 32: ...the feeding roller is skewing indeed should adjust it as following order 1 Takedown thechain wheel of axis head first then takedown the tile cover 2 Now you can see the axis nut 4 breakdown the gasket 5 then rotate the axis nut 4 3 5 circle the order is same 3 Strike the axis nut by the hammer until the nut is loosen 4 Adjust the left and right sides spacing of feeding roller then lock it under th...

Page 33: ...0 12 3 9 GB30 76 Nut M12 60 6 GB30 76 Nut M12 55 6 10 PJMP218 03 300 02 Bearing Base 2 B12 3 4 Bearing Base 2 11 PJMP218 03 500 04 Axis 一 1 B12 3 13 Axis 一 1 12 GB1096 79 Flat Spline C20 90 1 GB1096 79 Flat Spline C18 50 1 13 GB70 76 Nut M10 35 16 GB70 76 Nut M10 35 16 14 PJMP218 03 300 03 Tightening Inner ring 2 B12 3 5 Tightening Inner ring 2 15 PJMP218 03 300 04 Tightening outer ring 2 B12 3 6 ...

Page 34: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 29 PJMP218 03 600 ...

Page 35: ...2 4 JB2600 80 Oil Seal PD70 90 12 4 11 GB306 64 Nut 80 2 GB306 81 Nut M80 2 2 12 GB306 64 Gasket 80 2 GB306 81 Bush 70 2 13 GB286 64 Bearing 113518 2 GB286 64 Bearing 113516 2 14 GB306 64 BushⅡ80 2 GB306 81 Bush 70Ⅱ 2 15 GB70 76 Nut M12 60 6 GB70 76 Nut M12 55 6 16 PJMP218 03 300 02 Bearing Base 2 B12 3 4 Bearing Base 2 17 GB70 76 Nut M10 35 16 GB70 76 Nut M10 35 16 18 PJMP218 03 300 03 Tightening...

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Page 37: ... Bearing Base 1 14 GB1096 79 Flat Spline C20 90 1 GB1096 79 Flat Spline C18 140 1 15 PJMP218 03 300 02 Driving Shaft 一 1 B12 4 1 Driving Shaft 一 1 16 GB1096 79 Flat Spline C20 90 1 GB1096 79 Flat Spline C18 50 16 17 GB70 76 Nut M10 35 6 GB70 76 Nut M10 35 2 18 PJMP218 03 300 03 Tightening Inner ring 2 B12 3 6 Tightening Inner ring 2 19 PJMP218 03 300 04 Tightening Outer ring 2 B12 3 7 Tightening O...

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Page 39: ...rough hole Bearing Cover Left 1 B12 3 10 Through hole Bearing Cover Left 1 12 PJMP218 03 300 05 Gasket 2 B12 3 8 Gasket 2 13 HG4 692 07 Oil Seal PD80 100 12 4 JB2600 80 Oil Seal PD70 90 12 4 14 GB306 64 Nut 80 2 GB306 81 Nut 80 2 2 15 GB306 64 Gasket 80 2 GB306 81 Bush 70 2 16 GB286 64 Bearing 113518 2 GB286 64 Bearing 113516 2 17 GB306 64 BushⅡ80 2 GB306 81 Bush 70 Ⅱ 2 18 GB70 76 Nut M12 60 6 GB7...

Page 40: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 35 PJMP218 02 00 ...

Page 41: ...12 2 4 Main Bearing Base 2 12 GB825 76 Nut M16 2 GB 25 76 Nut M16 2 13 GB70 76 Nut M12 35 48 GB70 76 Nut M12 35 40 14 GB97 76 Gasket 12 6 GB97 76 Gasket 12 8 15 PJMP218 02 100 04 Front Pressed Ring 2 B12 2 1 1 Front Pressed Ring 2 16 PJMP218 02 100 01 Inner Ring 2 B12 2 1 4 Inner Ring 2 17 PJMP218 02 100 03 Outer Ring 2 B12 2 1 2 Outer Ring 2 18 PJMP218 02 100 02 Latter Pressed Ring 2 B12 2 1 3 La...

Page 42: ...Bolt 14 31 PJMP218 02 15 Gasket 18 PJMP218 02 15 Gasket 14 32 PJMP218 02 300 01 Rotary Blade 2 B12 2 12 Rotary Blade 2 33 HG4 692 67 Oil Seal PG130 160 15 1 JB2600 79 Oil Seal PD110 140 14 1 34 PJMP218 02 03 Bearing Though hole Cover 1 B12 2 3 Though hole Main Bearing Cover 1 35 PJMP218 02 02 Big Belt Wheel 1 B12 2 3 Big Belt Wheel 1 36 PJMP218 02 01 Shaft End Block 1 B12 2 1 Shaft End Block 1 37 ...

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Page 44: ... GB30 76 Nut M8 30 1 12 GB93 76 Gasket 12 1 13 PJMP218 03 600 03 Block Flange2 1 GB892 76 Gasket B70 1 14 PJMP218 04 300 01 Small Chain Wheel 1 B12 4 8 Small Chain Wheel 1 15 PJMP218 03 600 02 Through hole Bearing Cover Left 1 B12 4 7 Through hole Bearing Cover Left 1 16 PJMP218 03 300 05 Gasket 2 B12 4 6 Gasket 二 2 17 HG4 692 67 Oil Seal PD80 100 12 3 JB2600 80 Oil Seal PD65 90 12 3 18 GB306 64 N...

Page 45: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 40 ...

Page 46: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 41 ...

Page 47: ...t M20 2 3 GB78 76 Nut M16 30 3 GB78 76 Nut M16 30 3 4 PJMP218 01 400 01 Fixed Blade Base 1 B12 1 3 1 Fixed Blade Base 1 5 PJMP218 01 400 02 Fixed Blade 1 B12 1 3 2 Fixed Blade 1 6 PJMP218 01 400 03 Fixed Blade Pressed Board 1 B12 1 3 3 Fixed Blade Pressed Board 1 7 PJMP21 01 400 04 Fixed Blade Nut 9 PJMP218 01 400 04 Fixed Blade Nut 9 8 PJMP218 01 04 Below Pecten 1 B12 1 4 Below Pecten 1 9 GB700 7...

Page 48: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 43 ...

Page 49: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 44 ...

Page 50: ...Tel 86 18615559369 Web www pellet machine mill com E mail lingfengzhuri gmail com 45 ...

Page 51: ...duct has been operated for 1 month and mail or fax it to our Customer Service Center Furthermore if you can give us some advices on improving the product and service quality you will be awarded a special gift Thank you very much Shandong Hengmei Better Ennovation Euipment Co Ltd Product Quality Feedback Form Customer name Country Address Zip code Tel Fax Date of use Model Appearance Performance Ma...

Page 52: ...et Mill Ring die Pellet Mill Multifunctional Hammer mill Drop Hammer Mill Efficient Hammer Mill Roller crusher Dual shaft Oar Mixer Single shaft Mixer Briquette machine Grass cutter Air flow Drier Rotary drier Rotary screener Shaking screener Vibration screener Pre cleaning screener Belt conveyor Bucket elevator ...