Henkel 2830690, Operating Manual

Page 1: ...1 EQ RC34 Automatic Reservoir DP IDH 2830690 Operating Manual ...

Page 2: ...ration 5 2 2 Operating Elements and Connections 6 3 Technical Data 7 4 Installation 8 4 1 Environmental and Operating Conditions 8 4 2 Connecting the Unit 8 4 3 Filling and Refilling the Product Reservoir 9 5 Operation 10 5 1 First Operation 10 5 2 Adjust the Lebel Sensor 11 6 Application Hints 12 7 Troubleshooting 13 8 Care and Maintenance 14 9 Accessories and Spare Parts 15 10 Diagrams 15 11 War...

Page 3: ...s are not observed the manufacturer can assume no responsibility Do not expose the connecting cable to heat oil or sharp edges Make sure the Unit stands stable and secure Use only original equipment replacement parts Always disconnect the power supply before servicing the unit Observe general safety regulations for the handling of chemicals such as Loctite adhesives and sealants Observe the manufa...

Page 4: ...or for process controls Integrated solenoid vent valve 1 6 Field of Application Intended use The Loctite EQ RC34 Automatic Reservoir DP is equipped with an analogue low level sensor that sends an electronic signal to a Loctite brand controller and is typically integrated into a dispensing system that consist of a dispensing valve and one of these controllers LOCTITE controller 97102 97152 or RC15 ...

Page 5: ...tomatic reservoir is automatically pressurized when the controller is switched on and automatically depressurized when the controller is switched off The depressurizing valve 1 must be in the valve position pressurize No empty error message can be present The EQ RC34 Automatic Reservoir DP includes a dual point low level sensor that detects when the level of fluid inside the bottle within the rese...

Page 6: ...OFF Switch 2 Tank Pressure Gauge 3 Valve Pressure Relief 4 Reservoir Feedline Fitting 5 Reservoir Knob x 3 6 Reservoir Lid 7 Low level LED indicators 8 Pneumatic Connection P in 9 Low Level Sensor 10 Low Level Connector XS2 11 Tank cord 2 1 3 4 5 8 9 10 11 6 7 ...

Page 7: ... 8 8 Internal control voltages 24VDC Pneumatic Supply Clean dry air not to exceed 116 psi 8bar and filtered with a maximum of 10 micron Pneumatic hose size External dia 6mm 0 05 0 10 Operating Temperature 10 C to 40 C 50 F to 104 F Storage Temperature 10 C to 60 C 14 F to 140 F ...

Page 8: ... unnecessary loads on the fitting and to ensure compatibility Keep all fittings tight No direct sunlight no UV light No condensing humidity Avoid direct contact with water 4 2 Connecting the Unit Use only the cable and hose sets supplied Connect the regulated air pressure supply from the reservoir P in 8 to pneumatic connection P out on the controller Connect the tank cord to the 9 pin D sub conne...

Page 9: ...d safety devices would become clogged and therefore ineffective Warning Before loosening the reservoir locking knobs 5 the EQ RC34 Automatic Reservoir DP must be depressurized pressure free When dispensing cyanoacrylate and an empty signal is shown refill the product reservoir immediately since air in the product line results in curing of the product ...

Page 10: ...en the reservoir knobs by hand Set the depressurizing valve 1 to ON position pressurize On the controller 97102 switch the reservoir to active with the button On the controller 97152 switch the reservoir to active with button 5 Operation 5 1 First Operation The EQ RC34 Automatic Reservoir DP is depressurized when the power switch on the controller 97102 97152 or RC15 is switched to the O OFF posit...

Page 11: ...nsert the product bottle For small bottles use the bottle holder For 250ml product bottle pay attention to ensure the bottle is aligned with the level sensor Check that the product bottle inserted into the bottle holder is pressed against the level sensor Only then the correct adjustment of the level sensor is possible Procedure to Adjust the Level Sensor Switch on the power switch of the controll...

Page 12: ...e outside the supplier s control 6 1 Shutdown for Longer Periods of Non use recommended idle time Disconnect the pneumatic supply from the unit Clean the product hose and dispensing valve Recommended maximum idle times for different products are shown below Adhesive Maximum idle time for dispensing Systems Anaerobic 2 weeks Cyanoacrylate 1 week UV acrylate 2 weeks Acrylate 1 week Epoxy 2 weeks Act...

Page 13: ...ispensing valve not correctly connected or defective Check the dispensing valve see instruction manual for dispensing valve Product reservoir pressure is too high Lower pressure longer dispensing time Too little product Dispensing pressure inadequate Increase the dispensing pressure on the controller Air supply pressure inadequate Increase the air supply pressure Malfunction of the dispensing valv...

Page 14: ... the feedline hose Remove the product bottle and insert a container with approx 0 5 liter of cleaning agent Put on the reservoir lid 6 and uniformly tighten the reservoir locking knobs 5 Operate the dispenser continuously until dry air streams out of the dispensing valve see operating instructions for the dispensing valve Remove the empty cleaning agent container 8 3 Maintenance Check the reservoi...

Page 15: ...ing 360636 2 Tank Cord 2 m 147521 3 inch O D Black PE Teflon Lined feedline Tubing 10mtr 33ft length 142646 4 Reservoir Lid O ring 478505 5 Pressure Safety Relief Valve 360462 6 Anti Bubbler Kit 2 Adapters 2 Sleeves 478569 7 Silicone Grease 6 Gram Tube 88722 10 Diagrams EQ RC34 Automatic Reservoir DP Pin Connection ...

Page 16: ...erishable items such as fuses filters lights etc No such claim shall be allowed in respect of products which have been neglected or improperly stored transported handled installed connected operated used or maintained In the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of p...

Page 17: ...NT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE 12 Declaration of Conformity To be con...

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