Henkelman Jumbo 30, User Manual

Page 1: ...Vacuum Packaging Machine Jumbo User Manual Art No 0894622 Original Instructions for Use Henkelman 2017 2018...

Page 2: ...uirements as set out in Safety on page 9 at all times The correct operation and safety of the system can only be guaranteed if the recommended maintenance is performed on time and properly Illustratio...

Page 3: ...4 4 2 Description of the Packaging Process Machine Functions 15 4 2 1 Packaging Process Machine Functions 15 4 2 2 General Functions 15 4 3 Sealing System 16 5 Installation 17 5 1 Transportation and I...

Page 4: ...nance 28 7 8 1 Overview 28 7 8 1 1 Pump 4 m 3 h 29 7 8 1 2 Pump 8 m 3 h 29 7 8 1 3 Pump 16 21 m 3 h 30 7 8 2 Removing Oil Refilling Oil 30 7 8 3 Replacing the Oil Exhaust Filter 31 7 8 3 1 Pump 4 m 3...

Page 5: ...26 Figure 7 Replacing the Silicone Rubber of the Silicone Holders 27 Figure 8 Replacing the Lid Gasket 28 Figure 9 Overview of the Pump 29 Figure 10 Overview of the Pump 29 Figure 11 Overview of the...

Page 6: ...injury or death and or material damage if one does not obey the safety instructions Indicates a hazardous situation that if not avoided could result in minor or moderate injury and or material damage...

Page 7: ...therefore hereby excluded The responsibility of Henkelman BV is limited to replacing defective parts we shall not acknowledge claims for any other kind of damage or costs The warranty automatically e...

Page 8: ...ectly including lost profits damage to movable or immovable property or personal injury We are in no way liable for damages arising from or resulting from the use of the product used or the unsuitabil...

Page 9: ...Voltage Is located on the back of the machine Warning sign Heat Is located on the sealing bars and on the vacuum pump Machine plate Is located on the back of the machine Regularly check whether the pi...

Page 10: ...levant power supplies are disconnected The machine may not be used during cleaning inspection repair or maintenance and must be disconnected from the power supply by disconnecting the plug Never perfo...

Page 11: ...erated by trained personnel Operating personnel must be familiar with all circumstances so quick and effective action can be taken in case of an emergency If an operator notices errors or risks or dis...

Page 12: ...t standards They combine a sleekly built and functional design with optimal ease of use and a long service life After mounting the plug it is just a matter of plug pack The clever design ensures compl...

Page 13: ...is available in this manual you will be referred to the specific sections 4 1 Jumbo series Basic vacuum packaging machines for basic packaging needs The Jumbo series represent a range of compact tabl...

Page 14: ...s 2 Vacuum chamber The products to be packaged are placed on the work surface with the openings of the vacuum bags on the sealing position 3 Seal system Depending on the model one or two sealing bars...

Page 15: ...During the sealing process the material of the vacuum bag is heated and pressed together to create a hermetic seal The programming of this function takes place in seconds Optionally the second sealin...

Page 16: ...dges of the vacuum bag to melt together Cut off wires optional A cut off wire is heated in such a way that the foil of the bag partially melts allowing the excess foil of the vacuum bag to be removed...

Page 17: ...a heat source Make sure there is sufficient space at least 15 cm around the machine to ensure a proper ventilation 2 Verify that the machine housing is present and correctly fitted 5 2 Connecting the...

Page 18: ...or to the first use the following steps must be performed Failure to do so may result in unrepairable damage to the machine 1 Check the oil sight glass to see if the amount of oil in the pump is suffi...

Page 19: ...PCS 1 On Off button Serves to turn the control panel on or off Depending on the model the on off button is located on the left side of the control panel or on the rear of the machine near the power co...

Page 20: ...achine to enable the operation Two dashes may be shown on the display during the first start up or ventilation This means that the machine needs to be decompressed In this case open the lid to decompr...

Page 21: ...e VACUUM STOP button must be pressed and held for several seconds to adjust the value This prevents the accidental changing of settings 3 Press the Cursor key to activate the new parameter 6 1 6 2 Vac...

Page 22: ...the relevant gastronorm container can withstand and hold a vacuum To select the External Vacuum option follow the steps below 1 Select the External Vacuum programme a Press the Pump Cleaning Program b...

Page 23: ...chamber must be at least 30 at the moment of sealing 0 3 bar on the meter If the pressure is reduced the boiling point of liquids will be decreased see Vapour Pressure Curve of Water on page 41 As a r...

Page 24: ...the machine has been stationary for a lengthy period of time and especially prior to changing oil Run the pump cleaning programme every week If you package moisture containing products such as soups a...

Page 25: ...ry 4 years 7 3 Cleaning the Machine Never clean the machine using a high pressure cleaner Do not use any aggressive or toxic cleaning agents Do not use any cleaning agents containing solvents 1 Clean...

Page 26: ...n tape from the top of the sealing bar 4 b Clean the sealing bar with a dust free cloth c Apply a new piece of Teflon tape of the same length on the sealing bar 5 Replace the sealing wires a Cut a new...

Page 27: ...the Silicone Rubber of the Silicone Holders on page 27 2 Cut a new piece of silicone rubber Make sure it is the same length as the holder If the rubber is too short or too long this may cause problems...

Page 28: ...st face downwards and outwards The gasket should be placed in the slot evenly and without any tension The edges must be placed closely together to prevent leakage 7 7 Inspecting the Lid Springs 1 Chec...

Page 29: ...oving the oil drain plug allows the oil to be drained 5 Oil filler plug Removing the oil filler plug allows the oil to be refilled 7 8 1 2 Pump 8 m 3 h Figure 10 Overview of the Pump 1 Vacuum pump Cre...

Page 30: ...the pump and how to refill the oil See Overview on page 28 for the pump fitted in the machine and an overview of the parts If the machine remains unused for a prolonged period of time the oil must be...

Page 31: ...mes saturated the maximum vacuum level can no longer be reached Replace the filter in case of vacuum problems or as specified in Maintenance Schedule on page 24 7 8 3 1 Pump 4 m 3 h Figure 12 Replacin...

Page 32: ...m pump 1 and put it aside 2 Remove the oil exhaust filter 2 from the vacuum pump Follow the steps below to install a new oil exhaust filter 3 Turn the new filter into the vacuum pump Make sure the O r...

Page 33: ...amme the pump and the oil reach the operating temperature Moisture in the pump is absorbed by the oil The high temperature causes any moisture in the pump to evaporate and minimises the risk of corros...

Page 34: ...r supplier Insufficient end vacuum Check the vacuum settings of the programme and ad just them Make sure that the extrac tion opening is not covered Check the oil level in the pump Check replace the o...

Page 35: ...open automat ically Check the gas spring springs of the lid Contact your supplier Error messages for the 1 PCS Malfunction Activity More information F1 in display Check or adjust the switch of the li...

Page 36: ...fect is the result of incorrect or negligent use or maintenance that was conducted contrary to the instructions given in this manual The warranty is void in the event of repairs or modifications to th...

Page 37: ...of oil and components as household waste When repla cing oil or components at the end of the service life ensure that all ma terials are collected and disposed or reused in a legal and environment all...

Page 38: ...mm 335 mm 450 mm Length 450 mm 450 mm 554 mm Height 305 340 mm 305 340 mm 365 mm Weight 25 kg 30 kg 35 kg Maximum product height 85 130 mm 85 130 mm 150 mm Electrical connection Supply voltage Connec...

Page 39: ...493 mm Length 554 mm 528 mm 616 mm 616 mm Height 405 mm 440 mm 440 mm 468 mm Weight 48 kg 56 kg 67 kg 70 kg Maximum product height 150 mm 180 mm 180 mm 180 mm Electrical connection Supply voltage Con...

Page 40: ...lier for the electrical diagram Only a technical expert may perform work on the electrical installation The machine consists of the following electrical components Figure 15 Overview of the Electrical...

Page 41: ...11 3 Vapour Pressure Curve of Water Figure 16 Vapour Pressure Curve of Water Appendices 41...

Page 42: ...l maintenance work Major replacements and emergencies Modifications Tests of the emergency stop buttons and safety devices Date Performed by authority technician Description nature of the activities w...

Page 43: ...Date Performed by authority technician Description nature of the activities which parts have been replaced Appendices 43...

Page 44: ...Henkelman BV Titaniumlaan 10 5221 CK s Hertogenbosch 31 0 73 621 3671 31 0 73 622 1318 www henkelman com info henkelman com...