HENNESSY INDUSTRIES Coats XR 1800 Series, Instructions Manual

Page 1: ...ce Equipment and Tools Revision 01 07 READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference b...

Page 2: ...ual to or more than that of the equip ment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or p...

Page 3: ...safe operating practices Always wear durable work clothing during tire service activity Loose fitting clothing should be avoided Tight fitting leather gloves are recommended to protect operator s hand...

Page 4: ...y Industries Inc 1601 J P Hennessy Drive LaVergne TN 37086 3565 615 641 7533 or 800 688 6359 www ammcoats com The Lateral Runout unit of this machine contains a Class IIIa laser with a maximum output...

Page 5: ...el under emergency conditions A hood guard of high impact plastic that is designed to prevent the counterweights from flying out in any direction except towards the floor A hood switch interlock syste...

Page 6: ...NOTICE Read entire manual before assembling installing operating or servicing this equipment vi Important Always read and follow the on screen operating instructions Safety...

Page 7: ...atch 22 M Ma an nu ua al ll ly y S Se et tt ti in ng g W Wh he ee el l D Di im me en ns si io on ns s D DI IM M 2 23 3 M Mo ou un nt ti in ng g W Wh he ee el l o on n S Sp pi in nd dl le e S Sh ha af...

Page 8: ...s on the video display screen for the left and the right planes of the wheel see figure 3 7 Raise hood after tire stops rotating Note If the hood is raised before the end of the spin an error screen w...

Page 9: ...Note that if an operator is in a balance mode it may be neces sary to finish the balance cycle first MENU 2 Figure 3 Weight Placement Screen Using Clip on Weights in Dynamic Mode Important Always read...

Page 10: ...e Tray Sensor Target Bracket for calibration 40 MM Shaft Radial Runout Sensor adjustable to center of tread Clip on Air Chuck for Tire Inflation Adjustment Lateral Runout Sensor adjustable to sidewall...

Page 11: ...ing Printer Protected Side Storage Pegs for Accessories Positioning Pedal Holds Position for Weight Application Tilting Monitor Adjustment Knobs Adjustable Air Gauge Manual Tire Bleed Valve Inflate Bu...

Page 12: ...he tire will start rotation causing damage to the wheel and balancer and possible personal injury As shown the wheel balancer is equipped with the capability to adjust the air pressure of the tire The...

Page 13: ...n a Cut Away Rim for Clarification To measure for a hidden weight location place the offset arm at a hidden weight placement location as shown in figure 8 Figure 8 Hidden Weight Location Viewed on a C...

Page 14: ...ntered on the tread width Important To activate the radial runout function press the button select the GENERAL SET UP option and set the RUNOUT UNLOADED option to SONAR Figure 12 Radial Runout Sensor...

Page 15: ...for the printout default is ON for all these options Option OWNER ADDRESS prints the owner s address see page 15 to customize to the machine Option SPIN NO records the spin no from CYCLE HISTORY see p...

Page 16: ...asurement cycle or exits a screen as noted in instructions 2 To select a screen option press the numbered key that corresponds with the key icon along the bottom of each video display screen See figur...

Page 17: ...ars when over 1 1 oz is present Econo Balance Mode Icon Profile Tire Image RO Max Instant Reading of Wheel Runout On selected screens can toggle to a 3D tire image Numbered Key Key Icons Monitor and I...

Page 18: ...English Screensave time 0 min Clock setting Video sleep mode time 60 min Excessive static unbalance ON Printer Runout 7 6 5 4 3 2 1 Clock Setting Month 7 Day 24 Year 2004 Hour 15 Minutes 5 Day THU 12...

Page 19: ...libration On screen Instructions Machine Self Calibration On screen Instructions Special Functions Owner Address Operators Name Machine Self Test Static Unbalance Displayed ON Stop On Top OFF Machine...

Page 20: ...tatic unbalance limit is exceeded Set to ON Printer Toggle ON or OFF to set the printer owner address spin no operator no vehicle tag no loc on vehicle and corrected options See PRINTER on page 9 for...

Page 21: ...doff from 0 25 OZ most whe els to 0 50 OZ heavy wheels Start by Lowering Hood Toggle ON or OFF Sound Signal Toggle ON or OFF Enable for an a udible beep when a key is pressed dimen sions are acquired...

Page 22: ...number of spins A Ad dv va an nc ce ed d B Ba al la an nc ci in ng g F Fu un nc ct ti io on ns s This wheel balancer enables you to balance a variety of wheel configurations Read through this section...

Page 23: ...sem blies using the most common location for corrective weights Clip on weights are placed on the inner and outer rim flanges Note To reset the mode back to the initial screen at any time press the DY...

Page 24: ...nbalance PATCH static DIAMETER Have the following items handy measuring tape and various patch weight sizes Note Before proceeding with Patch Weight Balance it is recommended that you use the Optimiza...

Page 25: ...cations located behind the two specified spokes 3D mode See figure 34 Use the offset arm to attach the two right side corrective weights Figure 34 Spoke Weight Placement Screen Unspoke If you decide n...

Page 26: ...ection The wheel balancer software can be set to automati cally detect a wheel assembly that exceeds the static limit unbalance or radial runout limit A Runout Diagnostic screen will appear see figure...

Page 27: ...creen and follow the on screen instructions If you choose to use Optimization then select the key for the menu screen and then select the OPTIMIZATION MATCH BALANCE option Follow the on screen instruc...

Page 28: ...lowly Note Hold the offset arm in place one revolution until you reach 100 Your progress is displayed on screen The wheel balancer software calculates and displays a possible assembly runout reduction...

Page 29: ...tting A DIM 1 Press SELECT option to highlight in red the rim offset A DIM 2 Position offset arm at clip on weight location on wheel and read the number on the slide out offset arm at the cabinet this...

Page 30: ...ardless of mounting type always make sure that the wheel is forced firmly against the shaft faceplate and that the hub nut engages the threaded shaft for at least four complete turns To assist in cent...

Page 31: ...the cone Figure 44 Front Cone Mounting Alternate Mounting If the wheel has a protruding outer hub which will not permit the use of the pressure cup or the cup will not permit the hub nut to engage at...

Page 32: ...inch Perform Functional Check Per Procedure Check for Proper Phase at Machine Self Test Screen To check for these causes press EXIT or press NEXT to continue 2 Mount a 14 15 or 16 steel wheel with tir...

Page 33: ...ce Arm Calibration Note Calibrate the offset arm first since it is very important that the wheel dimensions are correct Follow these instructions on screen when calibrating the DISTANCE ARM CALIBRATIO...

Page 34: ...Note The sonar calibration target bracket is stored flush with the side of cabinet at all other times see fig ure 51 Figure 51 Sonar Target Bracket in Stored Position Diameter Arm Calibration Plastic...

Page 35: ...e cause maybe Wheel was not mounted centered correctly on the balancer A weight has come off the wheel possibly the wrong clip style Remove the other weights from the wheel and rebalance Foreign mater...

Page 36: ...value the wheel speed has gone below 42 r p m Check 1 Check for proper connection to the power supply 2 Check and replace fuses on the power PCB if necessary 3 Check the monitor function press monito...

Page 37: ...balancer reading 5 Replace the PC board 1 In MACHINE SELF TEST check the operation of UP DOWN RESET signals of the encoder 2 Check the connection of the motor for rotation 1 Reset the error by pushin...

Page 38: ...heck the balancer spindle connections 4 Mount a wheel having a known unbalance lower than 3 5oz or 100 grams and check the balancer readings 5 Replace the PC board A Follow screen instructions for hea...

Page 39: ...he problem is the cause of the wheel stopping before the acquisition of the minimum number of values necessary for a reliable runout measurement 1 Before taking the measurement make sure that the LATE...

Page 40: ...e direction C Dist Check for correct operation of the distance arm gauge the number increases when the gauge is pulled out D Sonar 1 Check of the hood width sensor option the number decreases when a s...

Page 41: ...ctronic components wiring harnesses and other devices housed in the balancer are not intended to be exposed to water Exposing the balancer to water either by hose or bucket or by exposure to rain or s...

Page 42: ...willingness to assist in every possible manner does not make COATS respon sible for collection of claims or replacement of lost or damaged materials Electrical Requirements The wheel balancer require...

Page 43: ...e floor the balancer will not function properly and may produce inaccurate balance readings Do not operate the balancer while it is on the pallet Select a location for the balancer that provides a lev...

Page 44: ...for Offset Width and Diameter Manual Entry Backup on all Parameters Interactive Screens for all Modes and Functions with Superior Graphic Displays Static on Screen Four Fixed Function Keys Seven Prog...

Page 45: ...ssortment Small Cone 8112098 Medium Cone 8112099 Large Cone 8112100 40 MM ID Hardened and Ground both ID and OD Large Adapter Truck Cone 8112101 Cone Spring Permanently Retained in Faceplate Quick Loc...

Page 46: ...40 Important Always read and follow the on screen operating instructions Video Balancer N No ot te es s...

Page 47: ...ane the closest corrective weight location from the balancer Lug Centric refers to mounting and means the wheel is centered by the studs and nuts mounted on the axle of the vehicle This is the least d...

Page 48: ...8113423 07 01 07 Copyright 2002 Hennessy Industries and COATS All Rights Reserved Printed in USA...