Henny Penny 500, Service Manual

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Page 2: ...as ANUFACTURED BY HENNY PENNY CORPORATION EATON OHIO 45320 Call 800 417 8417 toll free in the U S except Ohio dial 800 762 2964 0TbVX Number 810 450 2181 FMOl 186 Revised 9 00 ...

Page 3: ...h as heating of the frypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workman...

Page 4: ...assupplier R USE GASOLINE OR OTHE LE VAPORS TY OFTHIS ORANY OTHERAPPL Keepapplianceareafreeandclearfrom combustibles Donotobstructtheflow of combustionandventilationair Adequateclearance mustbeleft all aroundappliance forsuffkient airtothecombustion chamber TheModel 600Fryerisequippedwith acontinuouspilot But Fryercannotbeoperatedwith outelectricpower Fryerwill automaticallyreturntonormaloperation...

Page 5: ...d location Readthe instructionsfully beforeinstalling or usingthe appliance atos e nicQs ConsumoCaloric0Nominal Net4 GasNatural I 21 l KW 72 000Btu h PropanoLicuado IJ 21 l KW 72 000Btu h ConsumoCaloric0Nominal Bruto GasNatural I 21 l KW 80 000Btu h PropanoLicuado I 21 l KW 80 000Btu h PresionDe Alimentacion GasNatural I 20 mbar PropanoLicuado IJ 37 mbar PresionEn Ez PuntoDe Prueba GasNatural I 8 ...

Page 6: ...lot Flame Adjustment 2 10 2 13 Pressure Regulator Adjustment Gas Only 2 11 2 14 Electrical Requirements Electric Fryers 2 11 2 15 Electrical Requirements Gas Fryer 2 l 1 2 16 Testingthe Fryer 2 12 2 17 Control Panel Settings 2 12 2 18 Checking the Heating Elements Electric Fryer 2 13 2 19 CheckingtheTimer 2 13 2 20 Checking the Filter Pump 2 14 earings 2 14 2 22 Final Installation Check Test Fryin...

Page 7: ...38 3 39 3 39 ied Chicken 3 39 3 40 3 40 Chops Veal Cutlets 3 40 Pork Chops 3 40 3 40 ignon 3 41 3 41 3 41 ters 3 41 3 41 ock Lobster Tail 3 42 tatoes 3 42 Corn on the Cob 3 42 Cauliflower 3 42 OOTING 4 l 4 1 Introduction 4 l 4 2 Troubleshooting 4 l Section 5 AINTENANCE 5 l 1 Introduction 5 l 5 2 rangement 5 l 5 3 aintenance Hints 5 l 5 4 aintenance Schedule 5 2 5 5 ontrol Panel 5 2 5 6 egulation S...

Page 8: ...ner Assembly 5 26 Thermocouple Gas Models 5 29 Gas Control Valve 5 31 Electrical Components 5 34 Timing Control 5 43 Pressure Regulation Exhaust 5 46 Filtering System 5 65 Gas Conversion 5 72 Electrical Conversions 5 74 Wiring Diagrams 5 75 Introduction 5 75 Genuine Parts 5 75 Index of Wiring Diagrams 5 75 Section 6 PARTS INFORMATION 6 l 6 l Introduction 6 l 6 2 Genuine Parts 6 l 6 3 Model Variati...

Page 9: ... maintains constant low live steam pressure Heat generated is another important factor of the pres sure fryer The normal suggested frying operation is between 315 and 325 F This results in energy savings and extends the frying life of the shortening Energy savings is realized due to the unit s short frying time low temperature and heat retention of the stainless steel frypot Time is important beca...

Page 10: ...l 1 3 ASSISTANCE Shouldyourequireoutsideassistance justcallyourlocalindepen dentdistributor Refertodistributorlistinrearofthismanual In addition feel free to contact our corporate headquarters in Eaton Ohio Dial 1 800 417 8405 toll free or 937 456 8405 1 4 MODELVARIATIONS This manual covers both gas and electric models as well as various options and major accessories Where information pertains to ...

Page 11: ...t in highly serious injury such as second or third degree burns The word WARNING is used to alert you to a procedure that if not performed properly might cause personal injury The word CAUTION is used to alert you to a procedure that if not performed properly may damage the fryer The word NOTE is used to highlight especially important information ...

Page 12: ...ctric models are shipped completely assembled If ordered optional casters are packaged and shipped separately 1 Cut the band from around the bottom of the carton 2 Lift the carton from the fryer 3 Open the lid of the fryer and remove the basket plus all accessories 4 Lay the fryer on its side resting it in supports The fryer weighs approximately 300 pounds Care should be taken when lifting to prev...

Page 13: ...sapproximately300pounds 136kg Use carewhenlifting topreventpersonal injury 8 Unthreadthecapfromtheoperatingvalve NOTE A metalshippingsupportisplacedwithin theoperatingvalve housingtoprotecttheorificeandweightduringshipment This supportmustberemovedprior toinstallationandstart up 9 Removetheweight 10 Removeanddiscardthemetalshippingsupport 11 Cleantheorificewith adrycloth 12 Replacetheweightandcap ...

Page 14: ...roductinwarmers providesfastcontinuous service Landingordumpingtablesshouldbeprovidednextto at least onesideof thefryer Keepinmindthebestefficiencywill be obtainedby astraightlineoperation i e rawin onesideand finishedouttheotherside Orderassembly canbemovedaway withonlyaslightlossofefficiency Thefryershouldbeinstalledin suchawayastopreventtippingor movementcausing splashing ofhotliquidshortening ...

Page 15: ...oncombustiblefloorsandadjacent to combustible walls Fryermustbeinstalledwithminimum clearance fromallcombustible andnoncombustible materials 6inchesf omsideand6inchesfrom back andfronttoback Singalevelplacedontheflat areasaroundthe fiypot collar adjustthelevelingboltsorcasters until theunitislevel ...

Page 16: ...e fryer lid We recommend you consult a local ventilation or heating company to help in designing an adequate system Ventilation must conform to local state and national codes Consult your local fire department or building authorities When installing the gas fryer do not attach an extension to the gasflue exhaust stack This may impair proper operation of the burner causing malfunctions and possible...

Page 17: ... he gas fryer is factory available for either natural or propane gas Check the data plate inside the front door If the cabinet to determine the proper gas supply re luirements 0 not attempt to gas other than that specified on the data plate Conversion kits can be installed by your distributor if required Incorrect gas supply could result in a fire or explosion resulting in severe injuries and or p...

Page 18: ...dard1 2inch blacksteelpipeandmalleablefittings should be used for gas service connections Donotusecastironfittings Although1 2inchsizepipeisrecommended pipingshould be of adequate size and installed to provide a supply of gas sufficienttomeetthemaximumdemandwithoutundueloss of pressure between the meter and the fryer The pressure loss in the piping system should not exceed 0 3 inch water column Pr...

Page 19: ... in the diameter at the couplings as shown at right creates double bends causing work fatigue failure of the fittings In all installations where self draining is not necessary connect metal hose in a vertical loop DO NOTCONNECT METAL HOSE HORI ZONTALLY unless self draining is neces sary then use support on c er plane as shown at 8 Please refer to the illustration below when installing cable restra...

Page 20: ...perty damage The gas pressure regulator on the automatic gas valve is factory set as follows Natural 3 5 inches water column Propane 10 0 inches water column The following steps provide the pilot lighting proce dure I 1 The gas cock dial has a dual function a Complete control of gas to the pilot and main burner b When in the pilot position it is the reset mecha nism for the automatic pilot 2 Parti...

Page 21: ...rmostat to a setting of 200 F 9 Listen for the gas burner ignition It will be an audible sound due to the gas igniting at the gas jets within the burner o not leave the on for more than 10 seconds damage to the frypot may result 10 The frypot should be cleaned per the instructions in section 3 11 The frypot must be filled to the proper level with shortening Refer to paragraph 3 6 12 The fryer is n...

Page 22: ...ely grounded electrical shock could re sult A separate disconnect switch with proper capacity fuses or breakers must be installed at a convenient location between the fryer and the power source The field sup ply wiring to the fryer should be of the size indicated in the data table It should be an insulated copper conduc tor rated for 600 volts and 90 C For runs longer than 50 feet use the next lar...

Page 23: ... Canada all electrical connections are to be made in accordance with GSA C22 1 Canadian Electrical Code Part 1 and or local codes enny Penny pressure fryer was completely checked and tested prior to shipment owever it is good practice to check the unit again after installation Any deviation from the following steps may re sult in damage to the fryer 1 ove all switches and controls to the OFF posit...

Page 24: ...func tioning Do not touch the heating elements with your fingers or hands or severe burns will result 5 If the heating elements are OK clean the frypot per section 3 6 Fill frypot with shortening per section 3 1 Turn the timer knob until the black arrow reaches three minutes 2 Move the timer switch to the ON position When the switch is turned on you will hear a metallic click sound from the soleno...

Page 25: ...t door of the fryer 2 Loosen the filter union connection item 28 figure 3 l urn the main power switch to the PUMP position Open the filter valve You will hear the electric motor running I Only run the pump for a few seconds 4 Place your thumb over the open filter union flare You should feel suction Close the filter valve Turn off the pump The electric motor bearings are permanently lubri 0 NOT LUB...

Page 26: ...section of this manual 1 Set the thermostat knob at 320 F The temperature indicator light will go off when the shortening is up to the temperature setting 1 2 Set the main timer to eight minutes 3 Cut up 3 to 5 pounds of unpeeled potatoes into zto inch wedges 4 Place the wedges in a pan of water 5 Drain off the water and bread the wedges bread ing is normally available at the store 6 Thoroughly st...

Page 27: ... have completed the steps to start the cooking proc ess The following operations should be observed 1 Check to see that the indicator needle in the pres sure gauge is reading in the Operating Zone If pressure does not build seethe possible causes listed in Section 4 Troubleshooting 2 Check the drain valve and filter valve for leaks 3 At the end of eight minutes The timer buzzer will sound The frye...

Page 28: ...ot to drain 7 After draining 3 5 seconds dump potato wedges on a tray eplace the fry basket back into the shortening If all the above functions have performed satisfactorily the fryer is ready for operation All operators aswell as management personnel must thoroughly read and understand the Oper ation Section prior to putting the fryer into oper ation Failure to adhere to these instructions could ...

Page 29: ... be sure the fryer has been properly installed and tested The arrangement of this section is An illustration and explanation of all operating controls Step by step operating procedures aily maintenance procedures Food preparation recipes Figure 3 1 identifies and describes the function of all the operator controls and the major components of the pressure fryer ...

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Page 33: ...deviceusedtoregulatetemperature Turnthe knobto setthedesiredfryingtemperature A lightindicatingtheshortening temperature isbelowthethermostat temperature setting andgoesoff whentheshortening temperature reaches thesettemperature cycle Thetimercontrolsthesolenoidvalve item20 andactivates thebuzzerwhenthefrying cycleiscomplete Turntheknobto set theblackarrowatthedesiredfrying time Theredarrowresets ...

Page 34: ...timerison Holdsthecookingshortening 10 Lid Spring It assists inraisingthelid andthenholdsit open It iscoveredwith ashield 11 Condensation Drain Channel Thischannels themoisture thatisformedonthelid linerwhenthe lid isopened intothedrainline andpreventsthemoisturedroplets fromfallingintotheshortening 12 Lid Gasket Providesthepressure sealforthefrypotchamber ...

Page 35: ...dprevents thespindlefrom beingturnedwhilethefrypotispressurized It isathreadedadjustablecollar usedtoobtaintheproper tightnessbetweenthelid gasketandthefrypotrim It doesthisby controllingthenumberof clockwiserotationsofthespindle levelof steampressure within thefrypot Excess steamisvented throughtheexhaust stack theoperatingvalveisclogged thissafetyvalvereleases excess pressure keepingthefrypot ch...

Page 36: ...ouldbecomedirty ortheteflonseatnicked pressure will notbuildupandit mustbe repairedperthemaintenance section draintheshorteningfromthecookpotintothefilter drainpan DO NOT OPENTHE DRAIN VALVE WHILE COOKPOTISUNDER PRESSURE Hotshorteningwill exhaust fromthisvalve andsevere bumswill result DrainInterlockSwitch Amicroswitch providingprotectionfor thecookpotin theeventan ...

Page 37: ...edtoremoveand discardoldshortening useextremecaretoavoid filter anddrainpan owseasyremov directsfilteredshorteningfromthedrainpan backintotheh ypot within thesteamexhaustsystem tothecondensation pan Condensation DramPan Thecollectionpointforthecondensation formedwithin thesteam exhaustsystem Removeandemptyperiodically ...

Page 38: ...attothefi ypot Whenthe temperature oftheshorteningdropstoasafeoperationlimit the controlmustbemanuallyreset Fuses ElectricModels A protectivedevicewhichbreaksthecircuitwhenthecurrent only exceeds theratedvalue 32 Contactors Electric ModelsOnly Relaysthatroutepowertotheheatingelements Onerelayisin series withthehighlimit theotheroneisinseries with thecontrols Thestandard unitsuses2electromechanical...

Page 39: ...e settings Paragraphs 3 8 and 3 9 list various food products withrecommendedtimeandtemperaturesettings Alltimesand temperatureslistedareapproximateandwillvarywiththesize and quantity of the raw product The maximum product batch load is 11 lbs 5 kg 3 The third step is to use the highest quality foods properly cut and trimmed of excess fat Whenever possible use fresh foods 4 The fourth step is to ch...

Page 40: ... 6 On gas models light the pilot efer to the installa tion section 7 Move the main power switch to the position marked qq i L I I 8 Turn the thermostat knob to 325 F The tempera ture light will go on 9 When the shortening temperature reaches 325 F the temperature light will go off horoughly stir the shortening to stabilize the temperature throughout Make sure the shorten ing in the bottom of the p...

Page 41: ...now ready to start frying I Do not permit the fryer to set for an extended period of time at a high temperature 325 F or above because the shortening will break down much sooner When the fryer is not being used for frying set the thermostat back to 275 F or below 1 It is recommended that a high quality liquid frying shortening be used in the pressure fryer Some low grade shortenings have a high mo...

Page 42: ...ill expandwhenheatedand shouldbeat thetop indicator whenthe shorteningis hot 1 2 3 4 To protectthe shorteningwhen the fryer is not in immediateuse the thermostattemperatureshould be loweredto 275 F or below Frying breadedfood productsrequiresfrequentfiltering to keepthe shorteningclean The shorteningshouldbe filtered after every3 to 6 frying cycles For thebest quality product DO NOT EXCEED 6 CYCLE...

Page 43: ...e provides the suggested frying times and temperatures for single stage cooking eke Tem erat e Time Chicken 2 pounds cut into 8 or 9 pieces 315 F lo 11 Min Fish 4 ounces 315 F 3 Min Shrimp 315 F 2 Min Trout 10 to 16 ounces 315 F 5 Min Pork Chops 4 to 5 ounces z to inches thick 315 F 5 Min Ribs 2 pound rack 275 F 14 Min Cubed Steak 6 to 10 ounces 9 4to 1 inch thick 315 F 5 Min Veal Cutlet 4 ounces ...

Page 44: ...y but allow the parts to remain moist 4 If a breading machine is used fill the bread drum with approximately 8 to 10 pounds of P Fryer Mix Feed the moist but drained pieces into p Q i the chute at one end of the breader 5 Allow the breaded pieces to fall onto a tray as they come out of the breader drum ...

Page 45: ... 8 Prepare the fryer per paragraph 3 5 9 Stir the hot shortening 10 Place the empty fry basket into the shortening 11 etermine the time and temperature settings ac cording to the type of product to be fried 12 Set the thermostat to the desired temperature 13 Set the T MER dial but do not turn on yet efore placing the product into the basket make certain that the shortening is at the correct frying...

Page 46: ...rn the TIMER ON OFF switch to ON 19 Within a few minutes the pressure gauge should increase to the OPERATING ZONE If it does not recheck the procedures and then refer to the troub leshooting section 20 At the end of the frying cycle the TIMER reaches zero the fryer will automatically depressurize the TIMER buzzer will sound and the TIMER light will go off Turn the TIMER switch to OFF The TI will a...

Page 47: ...n and out through the drain channel and not back into the shortening o not let the li am up against its backstop because this could damage the hinge 23 Insert the handle into the basket Lift the basket and hang it on the side of the frypot to drain Allow the product to drain approximately 15 seconds be fore dumping it onto a tray 24 Place the product into a warming cabinet im mediately 25 Before f...

Page 48: ...single stage frying procedure which produces a crisper less greasy product more suitable for immediate serving The following table provides the suggested frying times and temperatures for two stage cooking Product Start Temp Chicken 375 F 2 pounds 4 or 5 birds Time Setting 12 Min Temp Setting 275 F Chicken 2 pounds 2 birds 340 F 12 Min 275 F Pork Chops 4 to 5 ounces inch thick 325 F 7 Min 280 F Sp...

Page 49: ...m thigh 3 Remove the chicken from the water and drain slightly but allow the parts to remain moist If an eggwash dip is used place the chicken in the dip before breading 4 ump the chicken parts into the seasoned flour mix and hand tumble them so that each piece is com pletely covered Remove the parts from the bread ing Do not knock off the excessflour the holding tray The chicken should be fried i...

Page 50: ...shortening is at the corr frying temperature Also check that the T ERATURE light is off 10 Place the food into the submerged basket by first dropping in the largest pieces thighs and drumsticks This gives the large and more difficult pieces time to fry a few extra seconds in the short ening Leave the lid open 11 Lift the basket slightly out of the shortening and shake it causing the piece basket t...

Page 51: ...he frying cycle the TIMER reaches zero the fryer will automatically depressurize timer buzzer will sound and the TIMER light will go off Turn the TI ER switch to OFF The TIMER will automatically reset to the previously selected time setting Check the pressure gauge reading to turn the spindle or open the lid until the pressure drops to zero Opening the lid when the frypot is pressurized will allow...

Page 52: ...hortening to reheat wait until the TEMPERATU off If your fryer is equipped with the optional two stage thermostat it will also have a SOFT CRISP switch and Q1 l a delay timer These optional features enable you to fry using the two stage procedure This two stage frying is the SOFT mode and is performed as follows lace the SOFT C tion switch in the SOFT posi repare the chicken and the fryer per the ...

Page 53: ...tenance procedures to be performed by the operator Filtering of shortening Changing of shortening Changing the filter envelope Cleaning the operating valve Cleaning the frypot Cleaning the exhaust tubes Check optional rinse hose for deterioration Check optional crumb filter basket ara 3 13 3 13 3 15 3 17 3 16 3 18 q ency Every 3 to 6 frying cycles As required As required Daily As required Daily We...

Page 54: ...ll prevent the splashing of shortening on the floor This splashing could result in severe burns Whenusing optional crumb filter basket care must be taken to avoid splashing of hot shortening asket must be situated directly under the drain valve and basket handle supports directly on drain pan Severe burns could result Also the crumb filter basket must be emptied asrequired Failure to do so will re...

Page 55: ... ing it is possible that the filter connecting union on the filter tube line is not tightened properly If so turn off the pump Use gloves to tighten the union Severe burns could result e Wash down and scrub the sides of the frypot Use L brush to clean the heating elements f After the sides and bottom are cleaned open the drain valve 7 If an optional filter rinse hose is available on your fryer the...

Page 56: ...ng close the drain valve s urn the main power switch to the OFF position J e l g nly connect and disconnect the filter rinse hose when the main power switch is in the tion Also use a dry cloth or glove to avoid burns Failure to do this could result in severe burns from hot shortening spraying from the male fit ting etach the hose aise the fitting end of hose high for a minute to allow the remainin...

Page 57: ...ding on several condi tions the quantity and type of product fried and filtered the type of breading used and the amount of crumb accumulation left inside the drain pan When the filter becomes clogged and pumping flow rate slows down clean the filter and change the charcoal filter Refer to the Changing the Charcoal Filter procedure given in paragraph 3 15 11 After completing the filtering operatio...

Page 58: ...ws 1 2 3 MovethemainpowerswitchtotheOFFposition Removeandemptythecondensation drainpan Disconnect thefilterunionandremovethedrainpanfrom underthefi ypot Thisunionwill behot Useprotectiveglovesorcloth or severe burnswill result 4 If available adrainpanmayhavecasters attached toit allowingeasytransportof filterpanandfilterassembly Usecaretopreventsplashing orburnscouldresult 5 Lift thescreen assembl...

Page 59: ...e the filter clips and discard the filter en velope 10 Clean the t and bottom filter screen with soap and water nse thoroughly with hot water e sure that the ter screens crumb catcher lter clips and the suction standpipe are thor oughly dry before assembly of filter envelope as water will dissolve the filter paper 11 Assemble the to filter screen to the bottom filter screen ...

Page 60: ... retaining clips 15 Replace the crumb catcher screen on top of the filter paper Screw on the suction standpipe assembly 16 Place complete filter screen assembly back into filter drain pan and slide pan back into place be neath the fryer 17 Connect the filter union by hand wrench to tighten 18 Slide the condensation drain pan back into place he fryer is now ready to operate ...

Page 61: ... This union will be hot Useprotective glove or cloth or severeburnswill result Do not usethe filter tubeas ahandleto pull the panfrom the unit Damageto the tubecould result 4 An optional filter pandolly Her myPennypart number03279 canbeusedto safelytransportfilter panfilled with hot shortening Usecareto preventbums causedby splashingof hot shortening 5 Discard shortening or pump shorteningbackinto...

Page 62: ...les press down on the protrusions on the frame or the filter may not function properly 9 Slide the drain pan back into place u and connect the filter union by hand wrench to tighten 10 Slide the condensation drain pan back i fryer is now ready to operate tder the fryer Do not use a nto place The 4fter the initial installation of the fryer as well as efore every change of shortening the frypot shou...

Page 63: ...of fryer cleaner Henny Penny part number 12101 to the water and mix thoroughly The fry basket can be placed inside frypot for cleaning Always wear chemical splash goggles or face shield and protective rubber gloves when clean ing the frypot as the cleaning solution is highly alkalilie Avoid splashing or other contact of the solution with your eyes or skin Severe burns and possible bindness will re...

Page 64: ...e frypot the lid liner and around the countertop of the fryer o Not use the cleaning solution on the lid or the lid hinge These parts are aluminum and will corrode if the PHT cleaner comes in contact with them Also Do Not use abrasive cleaners or cleaner containing chlorine bromine iodine or ammonia chemicals on the stainless steel asthese will deteriorate the stainless steel 9 After cleaning turn...

Page 65: ...drain pan and install under fryer 18 Refill the fryer with fresh shortening At the end of each day the operating valve must be cleaned as follows 1 Turn the main power switch off Be sure all pres sure has been released and open the lid 2 Unscrew the valve cap and remove the cap and weight Use gloves Valve cap may be hot Burns could result 3 Clean the cap and weight in hot detergent water Make cert...

Page 66: ... step 4 At the end of each day or shift perform the following procedures 1 Filter the shortening per paragraph 3 13 2 Move the main power switch and the thermostat switch to OFF 3 Place the fryer basket in a sink for cleaning 4 Clean the operating valve per paragraph 3 17 5 Dump the water from the condensation drain pan If disconnection of the cable restraint is necessary be sure to reconnect the ...

Page 67: ...cut up potatoes or the frypot may be drained cleaned and fresh shortening added 1 Cut 2 to 2 pound net weight birds into 8 or 9 pieces Nine pieces allows you to serve 3 three piece dinners from each bird 2 Wash the chicken parts and drain thoroughly Break the thigh bone from the front of the backbone and remove excess fat from the thigh 3 Bread the pieces in advance if using Henny Penny Fryer Brea...

Page 68: ...r best results allow a minimum of 30 minutes in barbecue sauce before serving 1 Wash and drain the chops thoroughly 2 Bread the pork chops 4 oz portion to inch S F b thick with the Fryer Mix 3 Fry at 315 F for 5 minutes If the chops are larger allow an additional minute for each 2 ounce in crease per portion 1 Fry the chops 4 oz portion for 5 minutes at 305 F 2 After frying has been completed plac...

Page 69: ... utes for 3 pound racks 1 For steak 6 to 8 oz portions normal thickness that is to be served brown outside with pink inside fry for 4 minutes at 315 F 2 To serve a steak with brown outside and no pink inside fry for 7 to 8 minutes at 315 F 1 Clean wash and drain Use 4 oz size pieces 2 Marinate or bread 3 Fry for 3 minutes at 315 F 2 Marinate or bread 3 Fry for 7 minutes at 315 F 1 Clean wash and d...

Page 70: ... potatoes unpeeled Wash and cut into 8 wedges Drain and bread 2 Fry for 8 minutes at 315 F If smaller potatoes are used time may be reduced 1 Clean wash and drain 2 Fry for 4 minutes at 315 F c E 1 Clean wash and drain 2 Cut into 1 inch pieces 3 Bread 4 Fry for 2 minutes at 315 F ...

Page 71: ... this manual To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs 2 Locate the problem in the troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the prob lem is solved efer to the maintenance procedures in Section 5 to safely and properly make the checkout and repair needed If maintenanc...

Page 72: ...ce defective thermostat per paragraph 5 11 Change shortening Filter shortening b Shortening taste test see paragraph 3 7 p Change shortening B Use correct dip solution or shorten product immersion time B Bread product closer to actual frying period Check and or replace per paragraph 5 2 B Increase temperature Check calibration of thermostat Remove and replace defective thermostat per paragraph 5 1...

Page 73: ...g Temperature not recovered when product was dropped in frypot basket Check thermostat calibration B Replace thermostat if needed b Reduce cooking load Remove product immediately after depressurization of the frypot B Refer to paragraph 3 8 steps 14 and 15 D Agitate product during the dipping procedure 0 Sift breading regularly 0 Separate product during breading Refer to paragraph 3 8 steps 4 thru...

Page 74: ...igh spice flavors lost Breading does not adhere to product B Check pressure gauge reading check for pressure leaks Increase quantity to obtain correct operating pressure and product quality Sift breading after each use Incorrect breading mixture B Discard old breading c Reduce the concentration of the marination mixture Use breading designed for the desired product 0 Replace shortening Filter shor...

Page 75: ...bone Product not thoroughly cooked red bone 6 Replace shortening and follow recommended care and use of shortening paragraph 3 7 B Replace shortening B Use compatible products and follow recommended care and use of shortening paragraph 3 7 B Replace shortening and follow recommended care and use of shortening paragraph 3 7 B Use fresh product Use correct meat cutting procedures Reduce cooking time...

Page 76: ...re per paragraph 3 8 steps 4 through 6 Thoroughly thaw the product before breading Handle cooked product carefully Separate the product per paragraph 3 8 step 14 e Refer to breading and frying instructions Separate the product per paragraph 3 3 step 14 Reduce the cooking load Load product in frypot per paragraph 3 8 step 13 POWER SECTION pen circuit Check to seethat unit is plugged in Check breake...

Page 77: ...ressure from frypot clean all pressure lines exhaust stacks and expansion tank on gas model Check and clean solenoid valve per paragraph 5 21 Release pressure from frypot remove dead weight and clean Clean exhaust line to stack Place proper quantity of moist product within frypot to generate steam Remove shipping spacer per paragraph 2 2 Close and latch lid Check or clean solenoid valve per paragr...

Page 78: ...arcoal filter clogged B efective switch efective motor Motor thermal protector tripped Open filter valve B Remove and clean pump per paragraph 5 22 B Handles must put pressure on filter B Tighten all filter line connections B Clear all filter lines of solidified shortening Change charcoal filter 8 Check replace switch per paragraph 5 19 Check replace motor per paragraph 5 22 Reset thermal switch p...

Page 79: ... switch open Faulty thermostat Faulty high limit control switch Low or improper voltage Weak or burnt out element s Points in contactor bad Wire s loose Burnt or charred wire connection 0 Reset breaker or replace fuse 0 Check fuse per paragraph 5 19 0 Check main switch per paragraph 5 19 0 Check cord and plug and power at wall receptacle per paragraph 5 19 Check contactor per paragraph 5 15 0 Pres...

Page 80: ... Calibrate thermostat per paragraph 5 7 e Check faulty thermostat per paragraph 5 10 Check faulty contactor per paragraph 5 15 Light pilot per paragraph 2 11 0 Unplug pilot orifice and or pilot supply tube Turn ON gas supply Replace gas control valve 0 Bleed air from supply line 0 Replace thermocouple per paragraph 5 17 Service per paragraph 5 18 Close drain valve Press red high limit reset button...

Page 81: ...lectric odels Water in shortening Condensation line stopped up Improper or bad shortening Improper filtering Improper rinsing after cleaning the fryer 0 At end of frying cycle drain shortening and clean frypot Add fresh shortening and check procedure for raising lid emove and clean condensation line Use recommended shortening Refer to the procedure covering filtering the shortening Clean and neutr...

Page 82: ...nput Timer set at zero Faulty micro switch ossible faulty buzzer Timer indicator not returning to zero aulty timer aulty lamp Crumbs under gasket Spindle dry orn acme nut Check timer switch 0 Check timer motor Set timer indicator to a setting other than zero Check and replace faulty micro switch per paragraph 5 20 Check buzzer per paragraph place if faulty Replace timer per paragraph 5 20 eplace t...

Page 83: ...shortening from frypot The next procedure must be performed while holding the lid closed until the lid latch is free from the crossarm Failure to hold down the lid will result in the lid spring ing back to a full open posi tion Damage to the hinge may result 4 Remove Tru Arc ring Drive latch pin out Lid will open 5 Raise lid slowly 6 Reinstall latch 7 Adjust idle nut per paragraph 5 21 step 6 8 Li...

Page 84: ...nual if more details are needed Removing the Control Panel Temperature Regulation Electrical Components 0 Timing Control 0 Pressure Regulation Filtering System Fryer Conversion Procedures 1 You may use two test instruments to check the electric components A continuity light An ohmmeter 2 When the manual refers to the circuit being closed the continuity light will be illuminated or the ohmmeter sho...

Page 85: ...OWER OFF PUMP Remove all the electrical power supplied to the fryer by unplugging the power cord or by open ing the wall circuit breaker or electrical shock could result 2 Remove the two screws from the bottom of the control panel If the control panel has a dual indicating ther mostat there are two additional screws located at the upper left and right hand corners of the panel 3 Carefully slide th...

Page 86: ... sensing bulb mounted just inside the frypot Various thermostats are available but all work on the same prticiple ATURE SENSING BULB CAPILLARY TUBE THERMOSTAT HIGH LIMIT POWER SWITCH 0 L1 MICROSWITCH L2 FUSE NOTE THIS IS A TYPICAL CONTROL CIRCUIT REFER TO WIRING DIAGRAMS FOR THE ACTUAL WIRING OF YOUR UNIT ...

Page 87: ...f the TEMP light When the frypot starts to cool the switch closes the circuit to the heat source This interlock provides protection for the frypot in the event an operator inadvertently drains the shortening with the switch in the power position The heat will automatically shut off when the drain valve is opened The high limit control is mounted and connected in different places on different fryer...

Page 88: ...nly the high temperature thermostat In the SOFT mode the delay timer automatically switches the cooking temperature to the lower thermo stat setting at a preset time This provides consistent control in cooking and relieves the operator from con stant switching of temperature settings DELAY TIMER 0 i E THIS IS A TYPICAL CONTROL CIRCUIT EFER TO WIRING S FOR THE CTUAL WIPING F UNIT 0 LOW TEMP THERMOS...

Page 89: ...oses the connection between pins 6 and 7 routing power to the high temp thermostat When the delay timer turns off the internal connection between pins 6 and 7 opens and removes power from the high temp thermostat The low temp thermostat is open sono additional heat will be supplied to the frypot until it drops below the setting on the low temp ther 2 L mostat enever the thermostat fails to maintai...

Page 90: ...emperature of the shortening old the ther mometer straight up and down The temperature reading is to be taken just as the TEMP indicator light goes off This will give the correct temperature rather than an override temperature LO If the temperature is within 5 F of the temperature set on the thermostat increase the thermostat set ting approximately 25 F Wait until the indicator light goes off then...

Page 91: ...rmostat to 250 F Again measure the temperature of the shortening with the deep fat thermometer Wait a few moments for the shorten ing to reach the 250 F temperature setting indi cated on the thermometer The indicator light should go off when the temperature reaches 250 F Readjust screw if necessary 14 Set the thermostat to 275 F 15 Check the temperatu e of the shortening when the indicator light g...

Page 92: ...cator light will go off Usually it will take no longer than 15 minutes for the shortening to heat to the set temperature 4 Remove the fry basket from the shortening 5 Stir the shortening with the basket handle 6 Measure the temperature of the shortening using an accurate mercury tube type deep fat ther mometer It should be capable of measuring tem peratures in the 250 F to 400 F range Henny Penny ...

Page 93: ... highly poisonous 11 If the temperature indicated on the thermometer differs more than 5 F remove the thermostat knob by pulling it off its stem o not rotate the knob while removing it oosen the two screws holding the white calibra g l tion plate eplace the knob and turn the white calibration plate sothat the indicator on the knob points to the temperature that was read on the thermometer when the...

Page 94: ...emperature at which the heat light goes off 20 If the low setting is too high or too low remove the thermostat knob and place a small screwdriver in the hole at the 11 o clock position on the white calibra tion plate Each l 2 turn equals 25 degrees By turn ing the adjusting screw clockwise the low setting is decreased By turning the adjusting screw counterclockwise the low setting is increased ...

Page 95: ...heck between terminals 52 and 53 Move the tem perature knob from OFF to maximum At OFF the circuit should be open At maximum the circuit should be closed 5 On the optional two stage thermostat check be tween terminals 50 and 51 Move the temperature knob from OFF to maximum t OFF the circuit should be open t maximum the circuit should be closed Next check between terminals 48 and 49 The re sults sh...

Page 96: ... setting 1 move electrical power supplied to the fryer OFF PUMP switch to the OFF lug the power cord or open the wall circuit breaker or electrical shock could result rain the shortening from the frypot emove the thermostat sensing bulb from the bulb holder inside the frypot 4 Place your thumb at the bend in the capillary tube where it comes into the frypot and straighten the he bulb should be ext...

Page 97: ...move the thermostat knob on the front of the control panel 10 move the two screws which secure the thermo stat to the back of the panel emove the thermo stat bezel 11 emove the small inside screw nut which holds the capillary line emove the thermostat pot fitting 13 Label the wire connections to the thermostat for correct identification when the new thermostat is installed 14 isconnect the wires m...

Page 98: ...all of the frypot and tighten 21 Replace the thermostat sensing bulb into the mounting bracket Do not bend the capillary tube where it connects to the sensing bulb or damage to capillary will result 22 ELECTRIC only slip the bulb holder in place With bulb in place tighten the clamp screw 23 Pull the excesscapillary tube from the inside of the frypot 24 Insert and tighten the inside screw nut into ...

Page 99: ...ing limit the control must manually be reset To locate the high limit reset button open the door to the drain pan Look up under the controls and to the right of the filter handle for a red reset button On the left 3 for single phase units b c Before replacing a high temperature limit control check to see that its circuit is closed The shortening temperature must be below 380 F to accurately perfor...

Page 100: ...ol panel osen small inside screw nut on capillary tube move capillary bulb from bulb holder inside the frypot 6 Straighten the capillary tube emove larger outside nut that threads into pot wall emove the two screws the secure the high limit to the high limit bracket emove defective control from control panel area sert new control and replace screws 11 Uncoil capillary line starting at capillary tu...

Page 101: ...ostat Both capillary bulbs and bulb holders should be positioned as not to interfere with basket or when cleaning the frypot wall or damage to capillary tube could result 14 With excesscapillary line pulled out tighten smaller nut 15 Replace front panel 16 Refill with shortening ...

Page 102: ...r open 1 Remove electrical power supplied to the fryer E OFF P P switch to the OFF d unplug the power cord or open the wall circuit breaker or electrical shock could result 1panel and insert it in fer to paragr rform an ohm check on one heating element at a time with wires disconnected from element If the resistance is not within tolerance replace the ele ment HEATER RESISTANCE IN PIN POWER VOLTAG...

Page 103: ... 6 Remove the brass nuts 4 and washers 3 which secure the ends of the elements through the frypot wall emove the heating elements from the frypot as a group by lifting the far end and sliding them up and out toward the rear of the frypot Always install new rubber 0 rings 2 when install ing heater elements 8 Install new heating elements with new rubber 0 rings 2 mounted on terminal ends and spreade...

Page 104: ... ment and position the bulb between the top and second element midway from side to side and tighten screw which holds the bulb in place econnect the wires to the appropriate terminal as labeled when they were removed 14 Replace the front control panel 15 Connect the power cord to the wall receptacle or close wall circuit breaker a v Heating eleme ver be energized i without shortening in the frypot...

Page 105: ...which is controlled by the thermostat 1 Remove electrical power supplied to the fryer Place POWER OFF PUMP switch to the OFF position andSunplug the pow cord or open the wall circuit breaker or electrical shock could result 2 Remove the control panel and insert it in the slot above the door Refer to paragraph 5 4 3 Perform a check on the contactor as follows Test Points Results from 23 to 29 from ...

Page 106: ...oving meter leads or electrical shock could result 1 With power re applied set the thermostat to its maximum temperature 2 On fryers using single phase power check voltage as follows Test Points Results circuit breaker to terminal 34 terminal 35 terminal 36 If voltage is not present check out put of primary contactor at terminals 27 28 and 29 The voltage should read the same at each terminal It sh...

Page 107: ... If either contactor is defective it must be replaced as follows Remove electrical power supplied to the fryer by unplugging or opening the wall circuit breaker or electrical shock could result 1 Remove only those wires directly connected to the contactor being replaced Label the wires emove the two mounting screws on the base plate and remove contactor 3 Install the new contactor and tighten the ...

Page 108: ...injury or property damage before starting this procedure move the MAIN WER switch to the OFF position Disconnect e main circuit breakers at the circuit breaker box plug service cord from wall receptacle Turn the main gas supply to the fryer and discon nect and cap the main supply line to fryer or possible explosion could result 1 move the control anel per paragraph 5 abel and remove the gas valve ...

Page 109: ...from the connector 24 at control valve r to photo below 6 Loosen the two screws 13 on the eflector 9 on the firebox and flue assembly and raise the deflector to its highest position 7 etighten screws 13 to hold the heat shield deflec tor in the high position PEN position olt from rinse hose bracket ...

Page 110: ...e The stainless steel orifice is to be mounted adjacent to the pilot light y i 5 I 0 11 ake other repairs or replacements as required nstall entire gas burner assembly nstall u bolt to rinse hose bracket and gas line urn the filter valve handle to the CL tion oosen the two screws 23 which are holding the eat shield deflector in the high position and lower it to the normal operating position 16 Tig...

Page 111: ...the service cord to the wall receptacle or close circuit breakers 24 light the gas pilot per the instructions in para graph 2 11 he thermocouple controls the gas valve It generates voltage in the millivolt This voltage signals the gas control valve to remain open to the pilot and burner en the voltage is not generated the gas valve will shut off not allowing gas to the pilot and main burner If con...

Page 112: ...hermocouple 19 in the gas control valve 20 2 Remove the nut securing the thermocouple in the pilot holder PI LOT 318TO 112 INCH THERMOCOUPLE nstall the new thermocouple be careful not to bends in the tubing en the pilot is e must surround the top of the ther mocouple rn on the main gas supply and reconnect the electrical power ight the pilot per paragra fryer for proper operation h 2 11 and test t...

Page 113: ...d screw gas outlet and inlet ports thermocouple connector and electrical connec valve also has a dial reference point N he components of the gas valve can be service out removing the complete valve from the fryer converting from natural gas to propane gas or om propane gas to natural gas conversion must be done by a qualified technician sion could result f the gas control va para remove ress the g...

Page 114: ...uringtheoperatorandgasket 6 Securethenewoperatorandgasketwith thefour screws provided 7 Reconnect thegasvalvewires 8 Installthecontrolpanelperparagraph 5 4 CheckProcedures 120volt 50 60Hz 235 ohms 208 240 volt 50 60Hz 880 ohms 24 volt 50 60Hz 7 ohms 1 Removethehvoscrewssecuringregulatorto theoperator 2 Replacewith thenewgasketandregulatorandsecurewith the two screwssupplied ...

Page 115: ...nd the top of the thermocouple 1 The pressure regulator is preset at the factory It may require resetting at the time of installation a Turn gas cock dial to OFF position b Attach a manometer to the gas valve at the Pressure Tap c Turn gas cock dial to PILOT light and turn to ON d Remove the regulator adjustment screw cap e otate the adjustment screw counterclockwise to increase the column indicat...

Page 116: ...t ground ing procedures Canadian models supplied with a terminal box suitable for conduit connection INGS The electric motor bear ings are permanently lubricated and do not re quire attention during the normal service life of this fryer he gas model fryers a fan in the circuit This operates only with th N POWER switch in the position The fan helps keep the control panel cool by pulling out heat fr...

Page 117: ...eceptacle or electrical shock could result 1 move control panel per paragraph 5 4 1and disconnect fan motor wires emove the four cap screws washers and nuts sec uring the fan to the heat shield emove the fan from the heat shield nstall the new fan on the heat shield and secure with the four screws washers and nuts econnect the fan motor wires nstall control panel per paragraph 5 4 ...

Page 118: ...sult 1 The following checks should be made to determine if the DRAIN SWITCH is defective All checks should be made with the drain valve in the closed F position I I I A a Fryers with standard thermostat part number 18412 the continuity check shall be made be tween terminal 52 on the thermostat and ter minal 33 on the heat contactor If the circuit is open the TCH is bad and needs to be replaced b F...

Page 119: ... 3 Label and disconnect wires 4 Connect wires to new DRAIN SWITC 5 Position actuator and attach DRAIN SWITCH and switch cover with the two screws and nuts 6 Test to seeif drain valve extension rod actuates the switch Listen for CLICK of switch while rotating drain valve extension rod ...

Page 120: ...be thermostat and wire b Fryers with two stage thermostat part number 16751 the continuity check shall be made be tween terminal 48 on the thermostat and wire nut between DR and gas control the circuit is open the is bad and needs to be rep1 c Fryers with dual indicating thermostat part dj number 16632 the continuity check shall be made between terminal 47 remove wire nut at ostat and wire nut bet...

Page 121: ...4 Label and disconnect the wires 5 Connect the wires to the new 6 the actuator and attach the and switch cover with the two SC nuts 7 Secure with the two screws and nuts 8 Test to seeif the drain valve extension rod actuates the switch of switch while rotating drain valve extension rod ...

Page 122: ...ice cord from wall receptacle or electrical shock could result Check from 6O to 59 then 6O to 67 61 to 58 then 61 to 66 62 to 57 then 62 to 65 63 to 56 then 63 to 64 60 to 61 62 to 63 61 to 58 62 to 57 63 to 56 Check from 60 to 67 61 to 66 62 to 65 63 to 64 Result open circuit y open circuit L open circuit open circuit closed circuit closed circuit Result closed circuit closed circuit closed circu...

Page 123: ...ng of a neon light and mounting clip and are replaced as assemblies Before starting this procedure move MAIN POWER switch to the OFF position Disconnect main circuit breaker at the circuit breaker box and or unplug service cord from wall receptacle or electrical shock could result 1 move the control panel per para aph 5 4 Disconnect indicator light wires from the indi vidual power source 3 eezethe...

Page 124: ... to 69 0 fuse assembly The circuit should be closed If not re the fuse HP EF02 007 erform a check on the cord and plug as follows Test 8 from each plug prong to the corresponding wire lead on the other end of the cord at junction box The result should be a closed circuit on each line tested Check the voltage across the following lines Ll L2 The voltage should read the same for each line test shoul...

Page 125: ...hock could result open circuit Check from 74 to 75 closed circuit UZZ Swi osition Check from 14 to 74 120 volt 50 60 Hz 1550 ohms 208 240 volt 50 60 Hz 5880 ohms closed circuit Check from 70 to I4 open circuit Timer set at 0 Check from 70 to 2 Check from 70 to 14 open circuit closed circuit heck from 72 to 73 120 volt 50 60 Hz 290 ohms 208 240 volt 50 60 Hz 3990 ohms Check from 70 to 120 volt 50 6...

Page 126: ...ly 1 isconnect light wires from terminal board emove and discard the bad light assembly nstall new light assembly allowing the retainers to snap into place 1 Connect light leads to terminal board of T 2 emove switch nuts and remove switch from panel 3 isconnect switch wires from terminal board nstall new switch on panel and secure with switch nut 5 Connect switch wires to the terminal board of the...

Page 127: ... OFF position Disconnect main circuit breaker at the circuit breaker box and or unplug service cord at the wall receptacle or electrical shock could result See paragraph 5 10 step 7 1 emove control panel per paragraph 5 4 2 Label and disconnect each wire connected to the ELAY TIMER move the two screws and nuts securing the timer to the panel ELAY TIME from the control panel do not attempt repair 5...

Page 128: ... model fryer uses a 208 240 volt 6 volt electric model uses a transformer to drop voltage to 220 240 volts efore starting repair procedures move AIN switch to OFF position isconnect main circuit breaker at the circuit breaker box and or unplug service cord from wall receptacle or electrical shock could result 1 emove wires from terminals 73 an across solenoid wires if without switch 120 volt 60 Hz...

Page 129: ...wo coil wiresatthe wirenutsinthecoilhousing andremovethecoilfromthe housing Thenreplacethenameplate cover and tru arc clip If thecompletesolenoid orsealsarebeingreplace continueon I to step4 Thewiresmaybeconnected in anyorder 4 Loosenthenutonthel 2 inchconnectorandpull piping conduitfromthevalvecase Leaveenoughslacktoremovethe coilhousingandyoke ...

Page 130: ...Step 5a tep 5b tep 5c a Unscrew the solenoi bonnet assembly from the emove the solenoid bonnet assembly and the bonnet gasket C emove the core disc assembly core spring re tainer and the core spring ...

Page 131: ...9 Seedrawingonnextpage 6 A repairkit PartNo 17120 is availableif anyof thesealsare replaced If anyonesealisdefective all sealsshouldbe replaced Removethesolenoidbodyfrom fryertoreplaceseals Referto explodedviewof solenoidonpage6 16tohelpidentifyall parts a Removebackcover ear Cover Step I b Loosenbothconduitandexhaust fittings xhaust Fitting reassembled inreverseorderofprevioussteps orcontinue ont...

Page 132: ...er 21 to thesolenoidbody 20 b Removethediscspring lo guide 9 andTeflonseat 8 c Cleanthevalvebody d Wet 0 ring 12 aroundseatwith waterandinsert 0 ringassembly flatsidefast in valve through IN sideof body Useapencileraser andpressinTeflonseatuntil it snapsinto place BE CAREFUL NOT TO MAR OR NICK THE SEAT Thesmallestnickcancauseapressure leak Replaceall 0 ring seals foundin thepartskit andreassemble ...

Page 133: ...allyexceedtheoperatingzone At 14l 2 psi thesafetyrelief valveopenstoreleasesteampressure fromthefrypot Donotmanuallyactivatethesafetyreliefvalve Hotsteam releases fromthevalvewhentheringispulled Keepbody partsawayfrom safetyvalveexhaust orsevere burnscould result 1 2 3 Cleantheoperatingcontrolvalve attheendof eachday Turn OFFthefryer andreleaseall thepressure Opentheledand thenremovethedeadweightv...

Page 134: ...ot be disassembled It is factory preset to open at 14 pounds of pressure If it does not open or close it must be replaced Do not disassemble or modify this valve Tamper ing with this valve will void agency approvals and the appliance warranty and could cause serious injuries The pressure gauge can be recalibrated should it be out of adjustment move the rim and glass 2 If the indicating hand shows ...

Page 135: ...er Should thistankbecomeclogged waterwouldspewfromthetopof the tank Thetankcanbecleanedbyrunningawireorlongbrushfrom thetopof thetank throughtheholein thebottomof thetank or thetankcanberemovedtoclean 1 Removerearcoverof fryer Whencleaningthefrypot seesection3 16 pouracupof cleaningsolutionintothelargeexhaust hoseatthetopof the exhaust tank Thishelpspreventthetankfromgettingclogged 2 Pullcondensat...

Page 136: ...thetank 6 Soakthepartsin soapandwater andcleantheoutletholein thebottomof thetank 7 Checkthecondensation hosefor clogsandclean orreplace if necessary TheHennyPennyfryerreliesonpressure tocooktheproduct The deadweightvalveensures theproductiscookedundertheright amountofpressure depending upon 0 theamountandmoisturecontentoftheproduct e thesolenoidvalve 0 thedeadweightvalve a thelid gasket ...

Page 137: ...eral the lid spindle the limit stop the cover the hinge the inner liner an the reversible gasket tom prise the lid cover assembly cover is easily removable for cleaning or service latch and raise th r cover can now ...

Page 138: ...ts tension special spring installation tool which greatly si ties this procedure is available from the factory nny Penny part number 16109 1 11out on the retaining pin kn on the front of cross arm to release lid cover efer to lid cover removal instructions ift the cross arm up and away from the lid tru locks and hinge pin if the ken is not broken use 01as described in s 5 6 and 7 then remove the t...

Page 139: ...nut on the tool as far as it will go 7 ace the spring loaded in the tool into position so at the v shaped center of the tool is toward the front of the fryer and the hand nut on the tool is toward the top of the fryer ...

Page 140: ...efer to illustrations at left If the latch spring is weak broken or mounted backwards it will provide little force against the latch Severe burns and injuries could result 1 Release the crossbar from the lid Refer to previous steps on Lid Cover Removal 2 With the crossbar in the upright position remove one of the two tru arc rings from latch pin 3 Tap out pin from latch while grasping latch and re...

Page 141: ...and screws he gray rubber gasket surrou id is designed to be reversed enny recom mends that this be done on a quarterly basis ecause of heat expansion and the pressure used for the cookin recess the gasket is constantly under extreme stress eversing the lid gasket on a quarterly basis will help to assure that the fryer will not lose pressure through leakage ...

Page 142: ...t about inch 2 Using a thin blade screwdriver pry out the gasket at the corners emove the gasket 3 Clean the gasket and gasket seat with hot water and cleaning detergent inse with clean hot wa ter 4 stall the gasket with the good side facing out rghten the four screws ...

Page 143: ...kwise as far as possible 2 Close lid and turn spindle until lid gasket meets the top of the fry pot rim rom this position turn spindle at least A of a turn but not over one full turn 4 fter rotating spindle to thi int slightly extend the spindle past this position e spindle should then be at the seven o clock position seven o clock position is only to allow slight tional turning of the spindle to ...

Page 144: ...uld be readjusted This time turn the spindle screw one full turn aRer the initial contact of the lid gasket against top of the frypot rim This assembly is used to tighten the lid cover against the frypot flange 1 Loosen the set screw in the limit stop collar and loosen the limit stop r g p e 2 isengage the crossbar from the lid cover as de scribed in the Lid Cover Removal Leave the lid cover in po...

Page 145: ...plished by lightly tapping the steel ball with a hammer oosen the allen set screw in the outer ring of limit read the inside ortion up and down several check for ease eration If thread feels must be forced threads may be damage and replace with new limit sto ...

Page 146: ... nylon tape type wrench unthread the limit stop collar from the acme nut 10 Gently tap the acme nut from the center crossbar nspect the acme nut for thread damage threads are thin and sha or worn replace with a new acme nut 11 se an allen wrench and ratchet to remove the retainer ...

Page 147: ...ring Inspect and replace if necessary hen reinstalling the locking pi be certain it is put back in its original position he angled side of the pin should be to the right 13 Use a magnet to remove the ball seat replace if necessary ...

Page 148: ...id cover according to the Lid Cover Installation procedure eadjust the lid limit stop during the test frying cycle The filtering system consists of the filter valve motor and filter pump assembly filter screen assembly and tubing Shortening with temperature in excess of 2WF flows through this filter rinse hose Heat causes the rubber hose to age and deteriorate The hose and fittings should be check...

Page 149: ...lve If this valve should develop leaks the entire valve must be replaced Before starting this procedure move MAIN POWER switch to OFF position Disconnect main circuit breaker at the circuit breaker box and unplug service cord from wall receptacle or electrical shock could result 1 rain the shortening from the frypot 2 move the filter drain pan from the fryer move the cotter pin handle and extensio...

Page 150: ...edure move N to OFF position Disc main circuit breaker at the circuit breaker box and unplug service cord from wall receptacle or electrical shock could result oosen the four allen head screws on the end of pump and remove the cover y c he inside is now exposed leaving a rotor an teflon rollers Clean the rotor and rollers o reassemble place rotor on drive shaft and roller into rotor ...

Page 151: ...e rotor and rollers from pump Place the pump onto shaft and against the shaft seal the two l z inch bolts through the pump and into the motor and tighten Then replace the rotor rol lers front plate and tighten the allen screws When removing a pump from a motor note the positions of the INLET and OUTLET parts In stallation of the pump on the motor in any other position could cause damage to thefrye...

Page 152: ... screws securing the flexible conduit to the 90 conduit connector 8 7 emove tubing to the pump efer to figures 6 28 and 6 30 8 emove hardware attaching the motor to the motor base bracket 16 figure 6 28 and remove motor and pump assembly b i il 5 U The filter pump motor is equipped with a manual reset button in the event the motor s thermal protector actuates This reset button is located on the re...

Page 153: ...esult GAS installation the gas pressure reg ulator on the automatic gas control valve is factory set at 3 5 inch water column On PROPANE GAS installations the gas pressure regulator on the automatic gas control valve is factory set at 10 0 inch water column After converting the fryer turn on the gas supply and check for leaks A simple method is to brush all the connections with soapy water and wat...

Page 154: ... 5 16 emove the burner orifices 24 each and replace with orifices in gas conversion kit 16247 natural to propane conversion or kit 16248 propane to natural conversion kit emove the pilot orifice and replace with the one from the kit being installed emove the two screws securing the gas valve regulator and remove regulator and diaphram and replace with each from the kit being installed per paragrap...

Page 155: ...r per paragraph 5 18 n occasion it may be necessary to m e electrical 6L i Gus P conversion to a fryer Factory conversion kits are avail able and should be used The following procedures de scribe these conversions 208 Volts to 220 240 Volts The only change necessary is to remove the 208 volt heating elements and replace them with 220 240 volt heating elements elay timers must be changed on variabl...

Page 156: ...fter November 1 198O If your unit was built prior to that some differences may exist If there is any doubt please contact your distributor As with all contacts to the distributor include the follow ing from the data plate on your unit ode1 Number Serial Number Use only genuine ENNU parts in your fryer Using a part of lesser quality or substitute design may result in fryer damage or personal injury...

Page 157: ... Phase 4W Grnd or 240 415V 3 Phase 50160Hz 4W Grnd 37726 5 91 a 16 Model 600 Standard Gas Fryer 12OV 60 Hz l Phase Electronic Ignition 34389 5 92 17 Model 600F Gas Fryer 120 240V 50 60 Hz l Phase Standard Ignition 29384 5 93 18 Model 500 Fryer SC Variable Temperature 240 415V 50 Hz 3 Phase 18345 5 94 19 Model 561 Electric Fryer 13 5KW 3 Phase 208 240 VAC 48184 5 95 20 Model 561 Electric Fryer 13 5...

Page 158: ...LINE CORD SOLENOID t t RANS 0 ORME l t E r FAN MOTOR VALVE 10 I f 2 r 11 VALVE I I GAS CONTROL CONTROL PANEL AS VIEH ED FROMREAR 1 120V 60Hz 1PH STANDARD IGNITION HENNY PENNY CORP EATON OHIO 45320 27 ...

Page 159: ...r LINE CORD VALVE DRAIN 191 TC OM 1 FAN MOTOR 1 I I I I I r 19I TIMER 3 27 120 VOLT 60 14z 1 PHASE DUAL THERMOSTAT STANDARD IG VARIABLE TEMPERATURE 17353 ...

Page 160: ...LJNE CORD L DRAJN VALVE FAN MOTOR GAS c8mf L t t ruwER LIGHT I r TIMER LOW HIGH C I 29 29 24 MODEL 600 KC GAS FRYER 720 VOLT60 HZ 7 PHASE DUAL THERMOSTAT STANDARD IGNITION 17354 ...

Page 161: ...LINE CORD VALVE GAS W P THERMOSTAT IGNITOR SENSOR TIMER MODEL 600 GAS FRYER 24OV SOHz 1 PHASE SPARK IGNITION 55318 ...

Page 162: ...SOLENOID VALVE HEATING ELEMENTS 9 12 IOTOR 8 11 PUMP V j17 12 I 1 FIELD WIRING JUNCTION BOX I 1 66 66 THERMOSTAT 1 Ll T T 63192 ...

Page 163: ...SOLENOID VALVE HEATING ELEMENTS 1234 9 IO TOR PU FIELD WIRING JUNCTION BOX Ll 18 L2 17 35 F L3 16 i t 40 GNO ll L FUSE B THERMOSTAT MODEL 500 208 240V 50 60Hz 3PH HENNY PENNY CORP EATON OHIO 45320 63131 ...

Page 164: ...I II H H I I I I I I lLC bJ _ 1 CONTROL PANEL _ _ _ _ _ il DUN r EauoSmr JUMPER RECUIREO ON MAIN POWER SWITCH IF HEATMELT SWITCH IS USED ...

Page 165: ...c 14 IF uSEO _ I 5 17 3 I I I I I 1 t i i SOF7 CRlSP SWITCW 47 I OWL lHE OS Al I NODEL5OOFRYERSCVARlABLE 208124OVOLT 50 60HZ 3PHASE E55 ...

Page 166: ...el 5 61 I 1 I 1 11 f I I I I I 1 r i _ _ _ _ _____ CONTROL PANEL AS rEvrED FROU aEnn 4 JUMPER REQUIRED ON MAIN POWER SWITCH IF HEAT MELT SWITCH IS USED ...

Page 167: ...lb VALVE HEATING ELEMENTS 1 SW NC i _ HEAT STRIP4 I r 2 l I f r I I I J I A THERMOSTAT i I I I I I 7 a I 1 I TX NC I oo C I I I S C SWITCH _ I JUMPER REOUIREC ON MAIN POWER SWITCH IF HEAT MELT SWITCH IS USED 8124 ...

Page 168: ...SOLENOID HEATING ELEMENTS 27 UTRANSFORMER 12 35 HI LIMIT 23 12 I I 5 I jF11S 1 6 5 HENNY PENNY CORP EATON OHIO 45320 ...

Page 169: ...NCT ION BOX REC R SOLENOID VALVE HEATING ELEMENTS PUMP MOTOR F IELD WIRING JIJNCTION BOX 1 I L I r r DRAIN SWITCH 1 34 FUSE 9 11 i y THERMOSTAT I MODEL 500 380 415V 50 6OHZ 3PH 4W G HENNY PENNY CORP EATON OHIO 45320 ...

Page 170: ...HEATERS SOLENOID VALVE FIELD WIRIWG FILTER 1 I I I 10rl l h 1 i I 24A tvbsie COWTROLPANEL I MODEL 500F 208 220 240 50 60HZ 1PH HENNY PENNY CORP EATON OHIO 45320 51672 ...

Page 171: ... Ll 5 GR I I F I LTER i MOTOR PUMP 9 LIMIT 7 d E A III I 1 E 1 1 c n PROBE 27A L L n I I 3H IJHI T I I bAI I I ii x i 113A1 18A Ll TRANWBE L CONTROL PANEL MODEL 500F 208 24OV 50 6OHZ SPH I I 1 ICAT LIGHT IlOA 1 lfAl 1 I 5A a i 208 VAO I HENNY PENNY CORP EATON OHIO 45320 ...

Page 172: ...LVE I I I FIELD WIRING DRAIN SWITCH FU I 1 I I I I I I I I 8 I FILTER MOTOR PUMP MALE 9 PIN CONNECTOR FEMALE IA 2A 3A 4A 5A 6A 7A 8A 9A n MODEL 500F 380 415 3PH 50 60Hz 4 W HENNY PENNY CORP EATON IRE GND OHI0 45320 63355 ...

Page 173: ...el 5 r LINE CORD LINE CORD SOLENOID VALVE BLACK FAN MOTOR CONTROLPANEL II I THEF TIMER IGNITION MODULE ODEL 600 STAND RD GAS FRYER 120 VOLT 60 HZ E ELECTRONIC IG ...

Page 174: ... 1 I THERMOSTAT 31 I 15 30 FAN MOTOR GAS CONTROL VALVE II 12 I 1 2 111 4 13 f g 1 lA 2A 3A 4A 5A I I 1 5A 4 16 1 lII r f Il7A 1 IRA t _ _ l 11 CONTROL COMPARTMENT lANSFoRMER CONTROL PANEL MODEL 600F 120 240V 50 60Hz IPH HENNY PENNY CORP EATON OHIO 45320 63357 ...

Page 175: ... Cl LTER PIJMF MOTOR I I II IF USED _ 7 1 MELT TIMER I tt Tt M tWATlJRt LI II e PCVVEli SWllGl IFHEAT MELl SWITCII IS USED ...

Page 176: ...I I I I 1 I I IB 17 16 FILTER MOTOR PUMP DfWFQ TEMPERATURE LIGHT LIGHI m POWER e _ j SWITCH 1 I THERMOSTAT MODEL 561 ELECTRIC FRYER L SKW 3PH 208 240VAC I A ...

Page 177: ...MB FOR CTIOM usEco fa RE I I I 18 17 16 1 1 1 i TIMER THERMOSTAT MODEL 561 ELECTRIC FRYER 13 SKW 3PH 480VAC ...

Page 178: ...1 3 rILltK MOTOR PUMP I II 1 I I B 4 5 6 7 e 24 131 I lm I In1 I PREssm RELEASE EMENOIO 9 PIN cc MCTDR POWER TEMPERATURE LIGHT LIGHT THERMOSTAT 1 TIMER MODEL 561 ELECTRIC FRYER 13 SKW 3PH 220VAC ...

Page 179: ...FILTER MOTOR PUMP i 211 1 T A TIMER I I POWER TEMPERATURE LIGHT LIGHT MODEL 561 ELECTRIC FRYER POWER TRANSFORHER TAP 13 5KW 3PH AT 220 380VAC 380VAC 200VAC OR 240 41 SAC 415VAC 240VAC ...

Page 180: ... F ISI E Ir a I 5 6 7 a 9 9 1 t t Y I r MODEL 561 ELECTRIC FRYER 11 25KW 3PH 208 240VAC 55653 ...

Page 181: ...FILTER 3 3 _ 3 3 I IPOWER TEMPERATURE LIGHT LIGHT s l a I PUMP LlGHT ft I 1 THERMOSTAT TIMER IOA 6 4 L l MODEL 561 ELECTRIC FRYER L I I nc t 7P ll s TI n J 55652 I I I I L3lxW 3 l l LLVVHL I I L ...

Page 182: ...ode 50 I561 I I I I I Ll I L2 I L3 2 11 12 13 r 15 J t 20 xL2 ILlLn ilOTOR PUMP MODEL 561 ELECTRIC FRYER 11 25KW 3PH 220VAC 55650 ...

Page 183: ...l I L2 I L3 SEMMARY cmTAc w I5 FILTER MOTOR PUMP t I I BOTTOM RELAY I2VAC MODEL 561 ELECTRIC FRYER POWER TRANSFoRMER TAP 11 25KW 3Pi i AT 220 380VAC 380VAC 208VAC OR 240 415VAC 4 1WAC 240VAC CONTROL BOAR0 55661 ...

Page 184: ...7 8 9 24 13 c I alAl ECTOR I L ZP QxHECTaR 1 2 24 13 FEWLE TEMPERATURE LIGHT TRANSFORMER TAP 18 I I I I 1 IA 11A 1M I I I NC2 t NC1 nl u L 1 t CA 1 MODEL 561 ELECTRIC FRYER 11 25KW 3PH AT 220 380VAC 380VAC 208VAC OR 240 415VAC 415VAC 240VAC 55659 ...

Page 185: ...MOTE FOR SUPPLY CONNECTlOWS Ll USE COPPERSTRANDEDWIRE L2 I I 112 7 131 19 20 21 PRIMARY CC TACToR I I II I t t I A ODEL 561 ELECTRIC FRYER ...

Page 186: ... _ ___ gp N cTa __ I 11 I 7A I PUMP IA I 5 LItiHI A w POWER TIMER L 0 24A SWI TCH IOA I NC2 1 1A 1lA NC1 1 13A AA L2 p 12A I I Ll I 11A I MODEL 561 ELECTRIC FRYER POWER TEMPERATURE LIGHT LIGHT 11 25KW 3PH 480VAC THERMOSTAT ...

Page 187: ...us lm coFml 3Rwm WIRE Ll WtolTcTLutL2lO L2 A C mutT ATmF THAN 160VOLTS TOcs7si w 2 I I I I I l I I TEMPERATl LIGHT JRE THERMOSTAT TIMER I NC2 bEA 13A NC1 t 0 T 12 v I I 11A I Ll MODEL 561 ELECTRIC FRYER 11 25KW 3PH 208 240VAC ...

Page 188: ...ode1 560 600 56i E 1 r I I I r 1 I I 2 I I 3 I i 4 1 I I E _ 61 71 6 7 7 c 34 1 9 PIN MALE CONNECTOR 9 PIN FEMALE CONNECTOR 9A SOLID STATE CONTROL I I _ A MQD L 600F S FRYER 230V 50HZ IPH 34810 ...

Page 189: ...I i LINE CORD NC cc44 391 I 1 I I 1 13 DRAIN SWITCH r II POWER IGNITION MODULE TIMER MODEL 600 GAS FR 24OV 50Hz 1 PHASE SPARK IGNITION ...

Page 190: ...TION BOX 1 PRIMARY 22 HEAT FILTER MOTOR PUMP LIMIT I t l II r I 1 I at YI II 21 5 I c 61 I 81 Y MALE II 21 31 iA 5 1 8l y 9 PIN CONNECTOR IIA 12A13A 15A 17A18A SAFEMALE PROBE 1 HfAT LIGHT 1lOAl 114A 1 P TRANSFoRMER CONTROL PANEL MOD 08 240 HENNY EATON 2 51672 ...

Page 191: ...LVE FIELD WIRING JUCTION BOX 7 1 PRIMARY 291 I 1 I I 1 7 c 3 A DRAIN FILTER MOTOR PUMP LIMIT I I I I 4 E iA 9 PIN CONNECTOR PROBE TRANSFORLIER CONTROLPANEL MODEL 500F 4GGV 5GHZ 3PH 4 WIRE GND HENNY PENNY CORP EATON OHIO 45320 ...

Page 192: ...MIT THERMOSTAT I I I 1 2 3 44 5 6 7 8 9 9 PIN MALE CONNECTOR ______ __ 1 2 3 4 5 6 7 8 9 9 PIN FEMALE CONNECTOR 5 4E 5A 1A 5A CONTROL BOARD CONTROL 17 TRANSFORMER HEAT LIGHT I probe U MODEL SOOKFC 380 415V 50HZ 3PH 4 WIRE GND HENNY PENNY CORP EATON OHIO 45320 63211 ...

Page 193: ...EAR SOLENOID VALVE HEATING ELEMENTS 1 JMP PI MOTOR SECONDARY CONTACTOR FIELD WIRING JUNCTION BOX 1 i 36 341 FusE I II TIMER NG L A NC L JUl i THERMOSTAT 7 q I 1 MODEL 500 200 240V IPH 50 60HZ HENNY PENNY CORP EATON OHIO 45320 63199 ...

Page 194: ...NG E i IMARY HEAT TACTOR CONTACTOR I T I I _ _ ____ JUNCTION BOX 38 DRAIN SWITCH 8 lb H GH LF i9 7 J c I II I I I 114 1 1 1 j SWITCH i It 4 I LIGHT I l x J L I II I I PbiER LIGHT MODEL 500 380 415V 50HZ 3PH 4W G HENNY PENNY CORP EATON OHIO 45320 1 L l 63197 ...

Page 195: ...h as heating of the frypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workman...

Page 196: ...hismanual UseonlygenuineHennyPennypartsinyourfryer Usingapartof lesser qualityorsubstitute designmayresultinfryerdamage or personal injury Thissectioncoversmodelvariationsduetooptions different applications gasorelectric andtocoverthelatestdesign improvements Whenyouorderreplacement parts besureto checkformodelvariationsasstatedinthefiguretitle andin the DESCRIPTIONcolumnof thepartslist Tofind the...

Page 197: ...g individualparts The partlistshowsthesesubassemblies byindentingthedescriptionof thepartsincludedwithin thesubassembly Forexample TIMER AutomaticReset SWITCH Timer LIGHT TimerIndicator COIL Timer Buzzer Theitemscanbeorderedseparately switch light orcoil ororder thetimer andall threepartsareincluded Onceyouhavefoundthepartstobeordered write downthe followinginformation 1 Fromthepartslist S Figuren...

Page 198: ...DE 6 00 Yourdistributorhasapricedpartslist andwill begladtoinformyou of thecostof yourpartsorder Commonlyreplaceditemsarestockedbyyourdistributorandare shippedwhenyourorderisreceived Otherpartsareordered by yourdistributor fromHennyPennyCorporation Normally these aresenttoyourdistributorwithin 3workingdays All replacement parts exceptlampsandfuses arewarrantedfor 90daysagainstmanufacturing defects...

Page 199: ...ULATION ASSEMBLY GasModel DE G V SEMBLY D N PANandFILTER SCREENASSEMBLY DRAINVALVEASSE LY GasModel N ELECTRICCO FI OX andFLUE SEM and GasandElectric F F QTand ERASSE a co 6 26 6 17 ageNo 6 56 6 50 6 18 6 40 6 l 6 10 6 3 6 20 6 6 6 7 6 25 6 4 6 8 6 11 6 12 6 19 6 9 6 6 6 24 6 10 6 44 6 14 6 54 6 12 6 20 6 26 6 28 6 42 6 22 6 32 6 15 6 34 6 13 6 30 ...

Page 200: ...LTER PLUM ING COMPONENTS ROLLERPUMP SOLENOIDVALVEASSEMBLY SUPERSORB FILTERPANASSEMBLY UPPERFILTER PLUMBING COMPONENTS ASKET GasModel KET ElectricModel 6 16 6 36 6 2 6 8 6 21 6 23 6 5 6 22 6 24 6 46 6 50 6 14 6 48 6 52 6 58 6 59 ...

Page 201: ...el 1 ...

Page 202: ...lt 50 Hz TIMER Automatic Reset 208 240Volt 50 Hz CE er Indicator COIL Timer Buzzer 115Volt LIGHT Indicator LIGKI Indicator Temperature 28 Volt GasModels LIGHT Indicator Green CEandAustralia GasModels DECAL 500 Wendy s DECAL 600 Wendy s PLATE Thermostat PANEL StudAssy Control SCREW Control Panel RMOSTAT StandardControl Assembly KNOB Thermostat BEZEL Thermostat SCREW Thermostat ...

Page 203: ... f i ...

Page 204: ... RING Trn ArcLatch KNOB RetainingPin e et Limit StopCollar s ...

Page 205: ......

Page 206: ...el 50 ELBOW S S DEADWEIGHT GLASS Pressure Gauge ...

Page 207: ......

Page 208: ...ELLAGRO SCREW 8 32 AB x 112PH PHD S WELDMENT Condensate Box a ELBOW 3 8NPTx 45Female a FITTING 3 8NPTBarbM Brass BRACKET Condensation Hose a BRACKET Middle Condensation Hose CLAMP Hose Nylon notshown EXHAUST Hose TUBE DeadWeight HOSE DeadWeighttoSteamBox a CONNECTOR Male ...

Page 209: ...4 c NOTE ASSEMBLE CORE DISC ASSEMI SMOOTH ANT 3LY WITH 1ROUNDED EDGE I OF BLADE TOWARD DISC SPRING GUIDE ITEM 9 NOTE DO NOT DA ...

Page 210: ...7111 CORE DiscAssembly 1 7 17112 GASKET Bonnet 1 8 17114 SEAT Teflon 1 9 17115 GUIDE DiscSpring 1 10 17116 SPRING Disc 1 11 17117 RING SpringRetainer 1 12 17122 SEAT O Ring seal 1 13 17102 PLATE SolenoidName 1 14 17103 COVER CoilHousing 1 15 17104 WASHER Coil 2 16 17105 YOKE Coil 1 17 17106 COIL 120 Volt 60 Cycle 1 17 18706 COIL 208 240 Volt 60 Cycle 1 17 18726 COIL 208 240 Volt 50 Cycle 1 17 2954...

Page 211: ...ASSEMSL D ON NGNUT TOWARD ...

Page 212: ...MBLY DrainValve COVER Microswitch MICROSWITCH SCREW Microswitch NUT Microswitch BRACKET Drain ValveRod SCREW DrainBracket ROD DrainValve COVER ValveHandle CONNECTOR 90 flexible Conduit CONDUIT Flexible CONNECTOR FlexibleConduit EXTENSION NIPPLE ...

Page 213: ...MACHIN OTTOFU NOTE VALVE MUST BE ASSEMBLED ON E WITH ADJUSTING NUT TOWARQS I ...

Page 214: ...COVER ValveHandle BRACKET DrainValve Filterrod RinseHose BRACKET Filter Drain Rod 561 SCREW DrainValveBracket MICROSWITCH SCREW Microswitch NUT Microswitch COVER Microswitch OVER Microswitch 561 notshown ON FrontPanel 561 500elements SULATION RightSidePanel 561 500elements ON RearPanel 561 500elements ControlPanel Rear 561 500elements ON RearPanel 561 500elements INSULATION SidePanel 561 500elemen...

Page 215: ...Henny Penny Model 500 600 561 NOTE Use PST pipe sealant around high temperature limit control fitting Figure 6 8 Fan and High Limit Temperature Control Gas Model 6 20 801 9 ...

Page 216: ...tralia 1 SN CA012JJ and above 1 14267 KIT High Limit CE SN CA011JJ and below 1 2 SC02 018 SCREW Thread Forming 8 2 3 NS02 001 NUT 10 32 Hex Keps 2 4 17216 BRACKETASSY HighLimitThermostat 1 5 16684 FAN 120 Volt 1 5 16688 FAN 240 Volt 1 6 SC01 010 SCREW Fan 4 7 WA01 006 WASHER Fan 4 8 NS02 005 NUT Fan 4 9 35916 TRANSFORMER 120V Pri 24V Sec 1 9 30614 TRANSFORMER 208 240v Pri 24V Sec 1 10 36097 PROBE ...

Page 217: ......

Page 218: ...FRYBASKET GasandElectricModels BASKET Model561 BASKET Full Basketw Bail Handle Model 561 ASKET WithoutLegs GasModelOnly With Legs ElectricModelOnly asket Model 561 ...

Page 219: ......

Page 220: ...erglass INSULATION CE andAustralia INSULATION Cerefelt FlueTop INSULATION Cerefelt FlueTop CE BOARD Aircell CEandAustralia INSULATION Countertop sides INSULATION Fiberglass INSULATION Fiberglass Notched INSULATION HeatShield Inner middle CEandAustralia notshown INSULATION CompleteSet CEandAustralia INSULATION CountertopSide INSULATION CountertopFront ON Countertop Front Rear ...

Page 221: ...odel ...

Page 222: ...T SidePanelInsulation Rear FIREBOXASSEMBLY w Insulation Japanonly FIREBOXASSEMBLY w J nsulation CEandAustralia FRONTPANELINSULATIONASSEMBLY Exportonly ON FrontBracket Firebox CEandAustralia ON Leg CEandAustralia INSULATION OuterRearFirebox CEandAustralia INSULATION OuterFirebox Side CEandAustralia notshown ...

Page 223: ...ire sse as ...

Page 224: ... INSULATION Firebox CompleteSet Cerefelt InsideFirebox INSULATION SidePanel Cerefelt INSULATION BackPanel Cerefelt INSULATION BottomPanel Cerefelt INSULATION FrontPanel Cerefelt ...

Page 225: ...Y I561 ...

Page 226: ...t Gas 240Volt 50Hz CEandAustralia VALVE Control LP Gas 240Volt 50Hz CEandAustralia VALVE Control Nat Gas 24Volt 50Hz CEandAustralia VALVE Control LP Gas 24Volt 50Hz CEandAustralia OPERATOR GasValve 120Volt Natural OPERATOR GasValve 208 240Volt Natural OPERATOR GasValve 120Volt Propane OPERATOR GasValve 208 240Volt Propane REGULATOR GasValve NaturalGas REGULATOR GasValve PropaneGas DIAL GasCock NOT...

Page 227: ...Y sse ...

Page 228: ...Pilot PropaneGas PILOT ASSEMBLY GasTube THERMOCOUPLE THERMOCOUPLE VALVE Natural GasControl 24V VALVE NaturalGas 240V VALVE PropaneGasControl 24V VALVE L P Gas 240V VALVE GasValve Electronic Ign 120V VALVE GasValve Electronic Ign 240V VALVE NaturalGasControl 240V CE andAustralia VALVE L P GasControl 240V CEandAustralia VALVE Natural GasControl 24V CE andAustralia VALVE L P GasControl 24V CE andAust...

Page 229: ...Y els ...

Page 230: ...lGasControl 120V VALVE NaturalGas 240V VALVE PropaneGasControl 120V VALVE L P Gas 240V VALVE GasValve Electronic Ign 12OV VALVE GasValve Electronic Ign 240V VALVE NaturalGasControl 240V CE andAustralia VALVE L P GasControl 240V CE andAustralia VALVE NaturalGasControl 24V CE andAustralia VALVE L P GasControl 24V CE andAustralia SPACER HeatShield SCREW HeatShield SHIELD Heat Aluminum SCREW Bracket L...

Page 231: ......

Page 232: ... ELEMENT COMPLETE Heating 480 Volts 4500 Watts ELEMENT COMPLETE Heating 380 Volts 4500 Watts All Elements Include Items 2Thru 7 Specify Volts and Watts S RING WASHER Heating Element Metal NUT Heating Element Brass NUT Heating Element WASHER Heating Element WASHER Lock Heating Element HI Limit Bracket Rear 561 Firebars CLAMP Rear Hi Limit HI Limit Bracket Front 561 Firebars CLAMP Front Hi Limit HOL...

Page 233: ......

Page 234: ...CQNTACTORANDF ThreePhase ElectricModel SHROUD Galvanized CONTACTOR SCREW Contactor ...

Page 235: ......

Page 236: ...14 WAOl 007 LWO2 005 18242 sco3 005 63226 SCOl 072 SCO4 002 SCOl 010 EF02 030 N 02 005 CONTACTORANDF ElectricModel SinglePhase SCREW CONTACTOR BRACKET Contactor NUT Hex LOCKWASHER BREAKER CIRCUIT 50amp SCREW SHROUD SinglePhase SCREW SCREW SCREW C UNITS PER ASSY 4 2 1 16 16 8 1 4 1 4 4 1 1 ...

Page 237: ...1 ean ...

Page 238: ... PANEL RightSide CEandAustralia Gasonly INSERT AluminumFeet CATCH MagneticDoor CASTER Assembly CASTER LessBrake CASTER w Brake DOORASSEMBLY Complete HINGE BottomDoor HINGE TopDoor SCREW DoorHinge HANDLE Door PANEL Front Stainless Steel SCREW BackShroud PANEL SideLeft Stainless Steel a PANEL SideLeft CEandAustralia Gasonly ...

Page 239: ...Y l 4ITEMS 3 and 4 FILTE SCREENS FIT INTO FlLTE ...

Page 240: ...Y Filter CATCHER Crumb SCREEN TopFilter SCREEN BottomFilter CLIPS FilterEnvelope FILTER EnvelopePaper 100percarton CASTERS DrainPan notshown PAN FilterDrainAssembly 561 PAN FilterDrainAssemblyw casters 561 CASTERS DrainPan notshown ...

Page 241: ......

Page 242: ... HorsePower SEALKIT Pump f CONNECTOR MaleElbow FITTING Sleeve TUBING Stainless Steel FITT ING UnionHandle F IlTING MaleUnion FITI ING FemaleUnion Alsoincluded STANDPIPEASSEMBLY FilterScreen STANDPIPEASSEMBLY FilterScreen a NUT FilterScreen TUBING S S 500 600Only TUBING S S 561Only Motor Splash notshown ...

Page 243: ...VIEW A ...

Page 244: ...s SuperSorb 500 600 CASTERS DrainPan notshown FILTER PANASSEMBLY SuperSorb 561 FILTER PANASSY w casters SuperSorb 561 CASTERS DrainPan notshown FILTERCLAMP RINGASSEMBLY HANDLE FilterLock NUT l 4 20 Acorn Cap SUPPORT Filter Pad CHARCOALFILTER PAD COVER FILTER PANASSY SUPERSORB Gas COVER FILTER PANASSY SUPERSORB Electric notshown ...

Page 245: ... I I ...

Page 246: ...DESCRIPTION FilterMotor andPump MOTOR 112Horse 50 60Hz PUMPASSEPVIBLY SCREW PumpCover SCREW PumpShield ...

Page 247: ......

Page 248: ...ENTS CONNECTOR MaleElbow PIN Cotter Valve HOSEASSEMBLY FilterRinseOptional BRACXXT RinseHose SCREW RinseHoseBracket FITTING RinseHoseDisconnect Male HOSE FilterRinse FITTING RinseHoseDisconnect Female COVER ValveRod ROD FilterValveExtension ...

Page 249: ...COUNTER TOP SOLENOID VALVE BACK RIGHT t v BJ 7 ...

Page 250: ...ble CEandAustralia CONDUIT Flexible a CONNECTOR Conduit USBING Anti Short CONDUIT Flexible COVER JunctionBox BOX Junction w cover SplashProof CEandAustralia CONNECTOR PowerCord COl JDUITCONNECTOR NUT Lock 3 4 inch COVER JunctionBox COVER JunctionBox terTight CEandAustralia NIPPLE 3 4inchChase X MainPowerJunction Junction WaterTight FilterAssy CEandAustralia notshown ...

Page 251: ......

Page 252: ...Reset TmerAssembly BUZZER COILASSY 120V BUZZER COILASSY 208 240V TIMER MOTOR 208 240V TIMER MICROSWITCH CROSWlTCH CROSWITCH ON OFFSWITCH includesnut INDICATORLIGHT FACEPLATE 60Hz FACEPLATE 50Hz KNOB POINTERASSY ...

Page 253: ...Y I56 XAINLESS STEELBASKET FRAME 1st Shelf Assembly Old Style FRAME 1st Shelf sembly SHELF 2nd SHELF 2nd Old Style SHELF 3nd SHELF 3rd Old Style COVER COVER Old Style ROD Pivot PIN Cotter ...

Page 254: ...PARTNUMBER DESCRIPTION SHELF 2nd SHELF 2nd Old Style SHELF 3rd Old Style SHELF 4th Old Style CmER COVER Old Style ROD Pivot PIN Cotter ...

Page 255: ...Y ...

Page 256: ...CRIPTION ELECTRONIC IGNITIONASSEMBLY onlywhereapplicable ELECTRODE Spark Sense ELECTRODE Spark Sense International IGNITOR BRACKET IGNITOR BRACKET International SCREW SCREW International KEPSNUT IGNITION MODULE IGNITION MODULE International MOME YR ETS TCH UNITS PER ASSY 1 1 1 1 2 2 2 1 1 1 ...

Page 257: ......

Page 258: ...elt Rd Little Rock AR 72204 501 664 4326 22 Dixie Supply 490 Julianne St Bldg A 2 Jackson MS 39201 601 354 3025 23 Beaullieu Refrigeration Inc 200 North Luke St Lafayette LA 70506 337 235 9755 24 S L E Corporation 1110 Avenue H East Arlington TX 76011 817 640 7999 25 Brooks Industries 4420 S W 29th St Oklahoma City OK 73119 405 685 7200 26 B D Dist 19915 W 161st St Suite D Olathe KS 66062 913 768 ...

Page 259: ......

Page 260: ...Gran Colombia 6 65 Cuenca Ecuador Telephone 593 7 831788 Fax 593 7 843221 Egypt 20 Con Trade Centre 3A Ramsis Street Maaroof Building 83 62 Cairo Egypt Telephone 20 2 770642 762551 Fax 20 2 756258 Estonia 21 Sisustaja As Tihniku 5 11625 Tallinn Estonia Telephone 372 6502300 Fax 372 6502301 Finland 22 Monilaite Oy P O Box 27 Salpakuja 6 SF 01200 Vantaa Finland Telephone 358 9 877 0100 Fax 358 9 877...

Page 261: ... Bucharest D599 Romania Telephone 401 220 4261 Fax 401 220 3990 US Address 115 Main St Mishawaka In 46544 Telephone 219 256 3783 Fax 219 256 7130 Saudi Arabia 58 Commercial Center Development Economy P O Box 1210 Jeddah 21431 Saudi Arabia Telephone 966 2 629 1857 Fax 966 2 629 1860 Senegal 59 Breading Systems Co C Ripoche 14 35007 Las Palmas Spain Telephone 34 9 28 22 43 86 Fax 34 9 28 27 56 90 Si...