Henny Penny FSDE 610.610, Service Instructions Manual

Page 1: ...Model FSDE 610 610 Service in structions Space aver Plus Team Translation from the original document FM06 078A 12 13 2018 FM06 078A en US...

Page 2: ...Henny Penny Corporation P O Box 60 Eaton OH 45320 USA Phone 1 937 456 8400 Fax 1 937 456 8402 Toll free in USA Phone 1 937 417 8417 Fax 1 937 417 8434 www hennypenny com 2 Service instructions...

Page 3: ...formation 16 5 3 Status overview 17 5 4 CombiDoctor 18 5 5 Relay test 21 5 6 WaveClean test 23 5 7 100 C core temperature calibration 24 5 7 1 Check calibration 25 5 7 2 Calibrate cooking chamber sens...

Page 4: ...porting 43 8 Trade show mode 44 9 Electronics 45 9 1 Block diagram for the control 45 9 2 Control board 46 9 2 1 Layout 46 9 2 2 Configuration 47 9 3 Safety overview 49 10 Error messages 50 10 1 Emerg...

Page 5: ...roubleshooting 62 10 12 Water pressure during WaveClean too low 62 10 12 1 Description 62 10 12 2 Troubleshooting 63 10 13 Failure to access external EEPROM SOF_ID12 63 10 13 1 Description 63 10 13 2...

Page 6: ...Directory of contents 6 Service instructions FM06 078A...

Page 7: ...ts with touchscreen control Installation instructions Basic settings user 111 Setting of basic values for the user functions software update Operating instructions Lockscreen 369 Deactivating the lock...

Page 8: ...al functioning and operation of the unit Figures All figures in this service manual are intended as examples Discrepancies can arise between this and the actual unit Spare parts To ensure the reliabil...

Page 9: ...an emergency prior to starting the service work Use equipment and protective gear suitable for the activity Brace housing components to prevent them from falling over and dropping Electrical connectio...

Page 10: ...A1 2 T10 1 T10 1A3 2A3 2F4 2F4 1 1 Upper unit 2 Lower unit A1 Control board A3 Lighting circuit board F4 Fuse 6 25 A slow blow F4 1 Fuse 6 25 A slow blow K2 Relay 8 A 230 V Q1 Main contactor 32 A 230...

Page 11: ...omponent overview 11 Service instructions 4 2 Operating panel A2 a b c a b c A2 Operating panel complete with housing a On Off switch 10020346 b Loudspeaker 10016690 c USB interface 10020348 FM06 078A...

Page 12: ...Component overview 12 Service instructions 4 3 Right view 1B1 2B1 1B2 2B2 1 Upper unit 2 Lower unit B1 Core temperature sensor B2 Cooking chamber sensors FM06 078A...

Page 13: ...er unit 1M8 1 E1 1 G16 1 M10 M1 1B0 1 G24 1B4 2M8 2 B11 2B0 1 B11 1 Upper unit 2 Lower unit B0 Thermal switch 85 C B4 Vapor sensor B11 Safety temperature limiter 330 C E1 Heating element G16 Circulati...

Page 14: ...2 G16 2 M10 K12 2B4 2 G24 2 K20 1 K20 2N1 2X1 1 Upper unit 2 Lower unit B4 Vapor sensor E1 Heating element G16 Circulation pump G24 Drain pump K12 Magnetic valve water vapor elimination K20 Steaming...

Page 15: ...up the service level Calling up the Service menu Switch the appliance on Touch the Appliance functions field Display of Appliance functions menu Touch Settings field Display of PIN window Enter passw...

Page 16: ...nce information Description Display of the appliance specific information Software version Cookbook version Unit configuration Serial number Date of last CombiDoctor diagnosis Contact data Overview Ex...

Page 17: ...1 B3 B5 B6 B7 are not present Status 2 Climate control system fan B14 Pressure switch on the DynaSteam unit PWM heat requirement in Temperature sensors B3 B5 are not present Status 3 WaveClean option...

Page 18: ...ing see the touchscreen Overview Selecting a program Select a program by adjusting the roller Starting the program Touch the START field Evaluation The test result appears on the touchscreen Entry in...

Page 19: ...s to green test successful Display switches to red test not successful Check of solenoid via relay test A fault is present on the component or the control board Check the fuse on the control board Ste...

Page 20: ...ent or the control board Check the fuse on the control board Step 9 temperature control 1 Check of temperature control The temperature in the cooking chamber must reach 140 C within the time specified...

Page 21: ...itched on permanently A plurality of relays are switched on simultaneously Overview Image Relay test page 1 Image Relay test page 2 Activating relay test Touch field of relay to be tested The relay is...

Page 22: ...ump G24 208V AC K6 X12 5 Backup relay K6 208V AC K7 Not in use K8 X17 1 Solenoid fresh air M8 208V AC K9 X16 1 3 Siphon pump ON message on upper or lower unit 24V DC K10 X13 1 2 Switching the exhaust...

Page 23: ...he test Touch the START field Checking of the cooking chamber temperature Automatic cooling off of the cooking chamber if 70 C Rinse and fill up siphon Draining by pump G24 Filling by magnetic valve K...

Page 24: ...actory calibrated Recalibration is required only in exceptional cases Overview b a g h i j c d e f a Back to the unit test f Core temperature measurement values b Not used g Save changed offset c Cook...

Page 25: ...he calibration Touch the START field The cooking chamber is heated up to 100 C Display of the current temperature on the touch screen Wait until the cooking chamber temperature on the touch screen ind...

Page 26: ...The external measurement device must display a temperature between 99 C 99 5 C If necessary adjust offset value again Let 10 minutes adjustment time elapse If the value is within the range save calibr...

Page 27: ...pply pipe Overview Starting the test Touch Initialization field Automatic pre rinse Field changes to START Set water quantity using the rollers Touch the START field Activation of the DynaSteam steami...

Page 28: ...e may not exceed 6 bar The cooking chamber temperature is 130 C Overview Starting to drain the water Touch the START field Start of the automatic water drainage Display of the cooking chamber temperat...

Page 29: ...ppliance test 29 Service instructions 5 11 Audio settings Overview Setting the volume Set the desired volume using the sliders Touch the OK field Changes saved Canceling the selection Touch the Back f...

Page 30: ...ORMATION An additional modification of the appliance is required With activation without retrofitting the heating circuit will not be activated Overview Changing the setting Touch the OK field Change...

Page 31: ...instructions on the touch screen and description Tap the OK field Update begins A confirmation then appears on the touchscreen 5 16 Importing additional content Description Import of additional conte...

Page 32: ...touchscreen Touch the Confirmation field Restoring of the data from the SD card Tap the OK field Automatic restart of the software 5 18 Backing up data Description Export function of the parameters fo...

Page 33: ...porting data Perform according to instructions on the touchscreen Touch the Confirmation field Import the created contact data Then a confirmation appears on the touchscreen 5 21 Setting units Overvie...

Page 34: ...r vapor elimination K12 Reconnect the line from X12 3 to X12 5 and to assign a reserve relay to it K5 X12 4 Siphon pump G24 Reconnect the line from X12 4 to X12 5 and to assign a reserve relay to it K...

Page 35: ...r temperature offset 9 9 9 9 K Ability to retrieve the saved temperature offset values The can also be changed and saved The calibration function in the Service menu is used for calibration 21 Core te...

Page 36: ...al 60 s 0 300 seconds Reminder interval after the Ready2Cook temperature is reached 624 SES status 1 0 Off 1 On When the value is 0 the SES function is permanently deactivated 625 Minimum duration of...

Page 37: ...USB stick Required after replacing the SD card Restoring the SD card Perform according to instructions on the touchscreen Touch the Confirmation field Restoring of the data from the SD card Tap the OK...

Page 38: ...s and temperature in ongoing operation Overview a Calling up status overview Touch the invisible field three times quickly Change of the display to the multi page status overview Exiting the status ov...

Page 39: ...equisite USB stick Maximum size 32 GB FAT formatting default The disk should be empty if possible Current software update The update is provided as packed ZIP file Open and download Zip file and unzip...

Page 40: ...indow PIN Enter password and touch Confirmation field The password for the Settings menu is 111 Select the Software update field on the left area of the menu by swiping Tap the Software update field T...

Page 41: ...should be empty if possible Current software update The update is provided as packed ZIP file Open and download Zip file and unzip In general the unzipped folder is in the same directory as the previ...

Page 42: ...ord for the Settings menu is 111 Select the field Import additional contents on the left area of the menu by swiping Tap the Import additional contents field Tap the OK field The data is imported A co...

Page 43: ...le The file has the wording TouchClassicDB sdf a b FCImport TouchClassicDB sdf a Update file b FCImport folder 7 4 2 Importing Inserting the USB stick Switch unit on I Tap the Unit functions field Dis...

Page 44: ...Unit functions field Display of Unit functions menu Tap the Settings field Display of PIN window Enter password 888 and tap the Confirm field Display of Trade show menu Switching trade show mode on T...

Page 45: ...V DC X7 X9 X1 1 A3 24V DC 1 E3 24V DC CAN CAN U V W X8 2 T10 2 M10 2 A1 2 A2 2 T1 208V AC 24V AC 208V AC X5 24V DC X7 X9 X1 2 A3 24V DC 2 E3 24V DC CAN CAN U V W Legend A1 Control board A2 Operating p...

Page 46: ...cs 46 Service instructions 9 2 Control board 9 2 1 Layout X11 X12 X17 X10 X9 X1 X13 X14 X27 X24 X23 X31 X32 X29 X26 X25 X28 X8 X2 X7 X5 F3 F5 K1 K2 K8 K17 K3 K4 K5 K6 K7 K9 K10 K11 K13 K14 K16 K15 F2...

Page 47: ...panel MMI Connector X10 208V AC No Description 1 208 V input voltage for components 2 Output K1 main contactor Q1 via thermal switch and safety temperature limiter 3 4 5 N Connector X11 208V AC option...

Page 48: ...oking chamber sensor Connector X26 Not assigned Connector X27 B4 Vapor sensor Connector X28 Not assigned Connector X29 Not assigned Connector X31 24V DC No Description 1 Output steaming unit valve 1 2...

Page 49: ...A 208V AC 3 15A A1 F2 K6 630mA F1 A3 T1 Q1 F4 1 6 25A Legend A1 Control board A2 Operating panel A3 Lighting circuit board B0 Thermal switch 85 C B11 Cooking chamber STL E3 LED illumination G16 WaveCl...

Page 50: ...et is not necessary INFORMATION Emergency programs handle the limited further operation of the appliance until servicing Deviating cooking results and temperature deviations are possible Overview Faul...

Page 51: ...th core temperature sensor is no longer available Naming on the circuit diagram B2 Troubleshooting Check contacting from cooking chamber sensor to control board A1 X25 Error eliminated Remove existing...

Page 52: ...chamber Naming on the circuit diagram B1 Troubleshooting Dismount unit cover Check contacting on control board A X24 Remove existing core temperature sensor from the control board A1 X24 and plug in...

Page 53: ...nsor is on the rear side of the siphon Naming on the circuit diagram B4 Troubleshooting Unlatch and open the operating panel Check contacting on control board A1 X27 Remove existing water vapor sensor...

Page 54: ...roubleshooting Ensure that there are no fault messages from defective temperature sensors Switch on unit do not start any cooking program Measure the voltage current draw on the load side of the solid...

Page 55: ...e of 75 C The unit is no longer operational until it cools down Troubleshooting Contact manufacturer 10 7 Risk of frost TMP_ID72 Description The unit is not ready for use The temperature sensor on the...

Page 56: ...nnection to control circuit board f Connector S501 Input for temperature switch from motor 10 8 2 Troubleshooting DANGER Warning electric shock Danger of death When working on the power board make sur...

Page 57: ...motor Test hood operation No voltage present There is an error in the STL circuit Voltage present There is an fault in the fan area Has the safety temperature limiter tripped Continued on next page No...

Page 58: ...ide Check fuse F1 Is it defective Power board defective Replace communication cable between power board and control board for test purposes and perform test run Switch unit on I Check whether the faul...

Page 59: ...ard Is 230 V present Power board defective Replace communication cable between power board and control board for test purposes and perform test run Switch unit on I Check whether the fault still appea...

Page 60: ...power supply d Connector S100 Power supply circuit board e Connector S500 CAN connection to control circuit board f Connector S501 Input for temperature switch from motor 10 10 2 Troubleshooting DANG...

Page 61: ...ace fan motor No Yes Replace communication cable between motor control and motor for test purposes and perform test run Switch unit on I Error eliminated Measure output voltages at connector S300 Is a...

Page 62: ...hamber Check water supply pipe for calcification Yes No Ensure that the hose between the steaming unit and supply pipe is not clogged Replace steaming unit Perform DynaSteam test again and check water...

Page 63: ...access the digital key EEPROM 10 13 2 Troubleshooting Make sure that the digital key is oriented correctly and inserted fully The side with the hole must point to the sensor connections Control board...

Page 64: ...Error messages 64 Service instructions FM06 078A...

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Page 68: ...oration P O Box 60 Eaton OH 45320 USA Phone 1 937 456 8400 Fax 1 937 456 8402 Toll free in USA Phone 1 937 417 8417 Fax 1 937 417 8434 www hennypenny com FM06 078A Henny Penny Corp Eaton Ohio 45320 Re...