HERBORNER pumpentechnik herborner.X, Operating Manual

Page 1: ...ION X herborner Operating manual Model X X PM X C J H Hoffmann GmbH Co KG Littau 3 5 DE 35745 Herborn Telephone 49 0 27 72 933 0 Fax 49 0 27 72 933 100 E mail info herborner pumpen de www herborner pu...

Page 2: ...duplication of this document and utilisation and communication of its content is prohibited unless ex plicitly stated otherwise Non compliance with this stipulation will result in compensation for da...

Page 3: ...35745 Herborn We hereby declare that the Coated swimming pool water circulation pump herborner X X PM X C complies with all pertinent provisions of the EC Machinery Directive 2006 42 EC The machine a...

Page 4: ......

Page 5: ...filter strainer 34 5 12 Frost protection 34 6 Commissioning 35 6 1 Assembly of the star handles 36 6 2 Mounting the screwed connection 36 6 3 Adjusting the analogue pre filter monitor 37 6 4 Operatin...

Page 6: ...and integrated filter The coating is approved for use in swimming pools1 and for drinking water making it the right choice for just about any application herborner X model Coated swimming pool water c...

Page 7: ...General information 7 1 2 Exploded view X model X PM model Figure 1a Exploded view X X PM model X C model Figure 1b Exploded view X C model 1 Special design accessories...

Page 8: ...Mechanical seal 471 1 Seal cover 554 Washer 702 Return pipe 704 Cooling water pipe 802 Block motor 819 Motor shaft 831 Fan 832 Fan hood 900 1 Screw 903 Screwed plug 920 Nut 940 Key 1 3 Wear parts The...

Page 9: ...018 1 5 1 8 kW 022 026 2 2 2 6 kW 030 036 3 3 6 kW 040 048 4 4 8 kW 055 066 5 5 6 6 kW 075 090 7 5 9 kW 110 132 11 13 2 kW 150 180 15 18 kW 185 222 18 5 22 2 kW 220 264 22 26 4 kW 300 360 30 36 kW 37...

Page 10: ...d on the motor name plate Caution Incorrect warming will damage the three phase motor Maintain the voltage tolerance of 10 according to DIN EN 60034 1 1 4 2 Impellers Closed multi vane impellers for c...

Page 11: ...dia temperature range for lower limit temperature 5 C upper limit temperature 60 C Caution In herborner X C pump models pumped media 15 C und 40 C damage the motor Connect another cooling circuit to t...

Page 12: ...cation tips and other par ticularly useful information It is not a signal word for a dangerous or hazardous situation 2 1 1 Machine identification The information contained in this operating manual is...

Page 13: ...pump is also equipped with thermal winding protection with direct temperature monitoring This switches off the pump s motor if it starts to get too hot Inspection Interval Method j S F Seal Guard Syst...

Page 14: ...associated with the sections Transport Installation fitting Mainte nance cleaning and Disturbance cause trouble shooting Important A trained person is understood to be a person who has been instructe...

Page 15: ...lar concerning the minimum requirements for the protection of health and safety of workers when using equipment at work and the occupational safety regulations The operator must obtain the local opera...

Page 16: ...ing and reparation of the pump 1 Only trained and authorised persons may install and operate the pump 2 Clearly define and observe the respon sibilities for operating the pump 3 Observe the shut off p...

Page 17: ...cialists Warning Electric current can result in death Disconnect the block motor 802 ac cording to the five safety rules When cleaning close any electrical cabinets that are open to prevent dust or wa...

Page 18: ...ust be designed to support the weight of the pump The driver must be authorised to operate the forklift truck 4 Transport 4 1 Scope of delivery The detailed scope of delivery can be viewed in the orde...

Page 19: ...ng transport of the X C model The measurements installation dimensions and weight details can be found in section 5 2 Dimensions 4 3 2 Transport with a crane The crane must be able to support the full...

Page 20: ...p erty due to water leakages Retighten the connecting bolts be tween the pump casing and casing cover intermediate casing M10 45 Nm M12 70 Nm Important For optimum handling of the coated pumps we reco...

Page 21: ...lter strainer removal Figure 5a Dimensions of X X PM model 3 The position of the terminal box may vary for versions with a variable frequency drive for direct mounting Flange connection dimensions acc...

Page 22: ...185 578 300 171 X080 210A 4 80 150 1022 329 260 250 800 479 291 218 150 300 380 260 290 27 340 18 578 300 176 X080 210A 5 5 80 150 1055 329 260 250 800 479 291 260 150 300 380 260 290 27 340 18 578 3...

Page 23: ...535 380 410 32 360 20 802 1 605 X200 350A 45 200 250 1560 411 350 400 1030 626 380 440 215 430 535 380 410 32 360 20 802 1 652 X200 350A 55 200 250 1585 411 350 400 1030 626 380 490 215 430 535 380 41...

Page 24: ...25 150 1045 290 260 355 800 440 291 315 150 300 380 260 290 27 340 18 544 300 242 X125 270A 13 2 125 150 1110 290 260 355 800 440 291 315 150 300 380 260 290 27 340 18 550 1 257 X125 270A 18 125 150 1...

Page 25: ...61 333 260 280 800 483 291 176 150 300 380 260 290 27 340 18 570 300 105 X080 240A 2 2 80 150 887 333 260 280 800 483 291 177 150 300 380 260 290 27 340 18 571 300 113 X080 255A 3 80 150 850 288 260 2...

Page 26: ...320 350 32 340 20 688 1 368 X200 250A 5 5 200 250 1191 455 350 350 1030 670 380 220 215 430 535 380 410 32 360 20 785 300 295 X200 250A 7 5 200 250 1214 455 350 350 1030 670 380 258 215 430 535 380 41...

Page 27: ...ensure there is sufficient room for the lifting device 2 Clearance dimensions for filter strainer removal 3 The terminal box alignment may vary according to size Flange connection dimensions accordin...

Page 28: ...80 150 1026 293 260 315 800 443 291 258 150 300 380 260 290 27 340 18 564 1 232 X080 330A 15 18 80 150 1026 293 260 315 800 443 291 258 150 300 380 260 290 27 340 18 564 1 232 X100 200A 2 2 2 6 100 1...

Page 29: ...A 7 5 9 200 250 1185 455 350 350 1030 670 380 218 215 430 535 380 410 32 360 20 785 300 291 X200 250A 11 13 2 200 250 1259 455 350 350 1030 670 380 258 215 430 535 380 410 32 360 20 797 1 338 X200 250...

Page 30: ...0 7 5 76 36 0 59 5 7 0 78 44 4 72 5 7 0 78 54 0 87 0 7 8 79 66 0 103 0 7 4 80 X PM model Motor manufacturer emod 75 Hz 1500 rpm 350 V P2 kW P1 kW I A dB A 1 1 1 28 2 15 52 1 5 1 69 2 95 55 2 2 2 44 4...

Page 31: ...lectrical connection The electrical connection should only be established by an electrician Important In the case of PM motors follow the operating manual in cluded in delivery Warning An incorrectly...

Page 32: ...er output and can damage the pump Danger The rotating impeller can cut or crush hands and arms Safeguard the pump when checking the direction of rotation Do not reach into the pressure flanges or the...

Page 33: ...r and note the information in the terminal box cover to the tripping unit Important Measurement voltage of max 2 5 V direct current Only operate in connection with a tripping unit Use a measuring brid...

Page 34: ...t Variable frequency drives must comply with the EU s low voltage and EMC directives With three phase current variable frequency drives use only an RCD residual current operated protective device of t...

Page 35: ...tarting the pump fill the pump and supply pipe with the pumped medium Then de aerate The ball valve 006 in the intermediate casing 113 is used for de aerating the pump For pumps of the herborner X C m...

Page 36: ...r to commissioning tighten the star handles 004 lying in the filter strainer 004 including the washers Fig 7 Assembly of the star handles 6 2 Mounting the screwed connection Important Before commissio...

Page 37: ...valves heats up the pumped medium and the pump Open the gate valves before operation Important Use a motor circuit breaker or corresponding motor protection with a tripping characteristic according t...

Page 38: ...g and top pling over Notice Pumped media can be hazardous to health Always wear personal protective equipment such as protec tive gloves and glasses The pump is subjected to vibrations during operatio...

Page 39: ...3 Bearing lubrication Anti friction bearings are provided pre lubricated Danger High magnetic forces during the disas sembly and assembly of PM motors can lead to severe personal injury and property...

Page 40: ...ve side Anti friction bearing non drive side Greasing interval h Grease quantity g Greasing interval h Grease quantity g 1 1 1 3 5000 7 10000 3 1 5 1 8 5000 7 10000 3 2 2 2 6 5000 10 10000 5 3 0 3 6 5...

Page 41: ...accords with the locking indicator with analogue pre filter monitoring Important Before removing the filter strainer 002 close the pressure side and suction side gate valves Ensure the pump casing is...

Page 42: ...properly Important Regularly check the oil filling medical white oil for the cor rect fill level and for ingredients If the medium penetrates the mechanical seal the seal must be replaced In addition...

Page 43: ...5 5 2 3 X 100 210A 7 5 2 3 X 100 240A 5 5 2 3 X 100 240A 7 5 2 3 Model Motor rating in kW Oil in l X 100 270A 5 5 2 3 X 100 270A 7 5 2 3 X 100 330A 18 5 5 0 X 100 330A 22 0 5 0 X 100 330C 11 0 3 6 X...

Page 44: ...pump pipeline Motor doesn t run Check the electri cal installation Gate valves closed Open gate valves Head too high Check the system for any impurities and or the layout of the pump Disturbance Cause...

Page 45: ...ment of the pump Pump switches too often Observe operat ing mode Motor connected incorrectly Connect motor to correct operating voltage Disturbance Cause Trouble shooting Bearing becomes hot Bearing r...

Page 46: ...perating manual included in delivery Important Tighten all nuts and bolts clockwise during assembly as prescribed see section 7 7 Tightening torques for nuts and bolts Important Refrain from using exc...

Page 47: ...ning the pump detach the cooling water pipe 704 on the intermediate casing 113 9 1 2 Disassembling the standard version 1 Undo the connecting bolts from the pump casing 101 and intermediate casing 113...

Page 48: ...sures precise sealing 9 1 3 Disassembling the version with Seal Guard System 1 Undo the connecting bolts from the pump casing 101 and intermediate casing 113 2 Remove the detached inter changeable mod...

Page 49: ...aligns axially with the shaft Remove the O ring 412 14 Notice Adamaged fitting surface does not guarantee a precise seal Do not damage the seating for the O ring Remove all components of the mechanic...

Page 50: ...g the pressure sensitive counter ring ensure an even distribution of pressure you use a clean pin with a soft seating and that no foreign particles are located on the sliding surfaces Press the counte...

Page 51: ...p casing 12 Screw the pump casing 101 to the intermediate casing 113 Important Check the free run of the impeller 230 by turning it Establish the electrical connection of the block motor see section 5...

Page 52: ...ssories and up to the integrated counter ring Slide the sliding ring against the counter ring until the pin is centred Measure and adjust the mounting dimension x length of sliding ring at at least 3...

Page 53: ...motor shaft 819 13 Tighten the nut 920 14 Place the gasket 400 2 between the pump casing 101 and the intermediate casing 113 Then insert the complete interchangeable module into the centering of the...

Page 54: ...motor see section 5 4 Electrical connection Observe the connection type refer to the name plate on the motor Observe the clockwise direction of rotation see section 5 6 Direction of rotation check St...