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HERCULANO 

– ALFAIAS AGRÍCOLAS, S.A

.

 

APARTADO 1 – 3720-051 Loureiro OAZ – Oliveira de Azeméis – Portugal 

Tel.: (351)256 661 900   Fax: (351)256 692 497   e-mail: 

dep.comercial.her@ferpinta.pt

    Internet: www.herculano.pt 

 

31 

13.

 

BREAKDOWNS 

PROBLEM 

POSSIBLE CAUSE 

 POSSIBLE SOLUTION 

T

IP

P

IN

G

 

THE TRAILER / SEMI-TRAILER 

- Does not tip!

 

 BROKEN PIPE / LEAKING 
ACCESSORIES;
 

Replace with new pipe

 

Quick release valve incorrectly connected to 
the tractor; 

Check the connection to the tractor. 
Disconnect the quick release valve and 
reconnect it. 

 Low oil levels in the tractor; 

Check the tractor’s oil levels. Add oil if 
necessary. 

 - Oil leak in the tipping cylinder;  
 - Leaky seals; 

Replace seals / seal kit 
(Assistance). 

 Malfunction of the tractor's hydraulic circuit. 

Check the tractor's hydraulic circuit. 

- Too much tipping! 

 Oil cut-off valve does not work, or works too 
late. 

Check that the cable that activates the 
valve is correctly connected / adjusted. 

L

IG

H

T

IN

G

 S

Y

S

T

E

M

 

LACK OF LIGHTING: 

 

In the Trailer / Semi-trailer 

 Bulb(s) blown; 

Replace with a new bulb with the same 
power. 

 The Trailer / Semi-trailer’s electrical plug for 
the lighting system is not connected to the 
tractor; 

Connect the plug to the socket on the 
tractor. 

Cable cut or poor contact in the plugs. 

Inspect the plugs and electric cables. 

LACK OF LIGHTING: 

 

In the 2nd trailer 

 Bulb(s) blown; 

Replace with a new bulb with the same 
power. 

 The electrical plug is not connected to the 
trailer / semi-trailer; 

Connect the plug to the socket on rear 
coupling of the Trailer / Semi-trailer. 

 Cable in the 2nd trailer cut or poor contact 
in the plugs. 

Inspect the plugs and electric cables. 

H

Y

D

R

A

U

L

IC

 

B

R

A

K

IN

G

 S

Y

S

T

E

M

 

THE TRAILER / SEMI-TRAILER 

- Poor braking! 

- Brake pads with considerable wear; 

If the axle’s brake handle requires 
adjustment or if the brake pads need to be 
replaced.   

THE TRAILER / SEMI-TRAILER 

- Brake does not work! 

- Hydraulic circuit pipe disconnected; 
- Low oil in the tractor 
- Oil leak in pipes or in hydraulic cylinders on 
the axles; 
- Brake pads completely worn. 

- Connect the appropriate pipe to the 
tractor; 
- Check the tractor’s oil level; 
- Replace pipes or cylinders; 
- Replace the brake pads. 

THE TRAILER / SEMI-TRAILER 

- Excess braking! 

- New pads 

The axle’s brake handle requires 
adjustment. 

P

N

E

U

M

A

T

IC

 B

R

A

K

IN

G

 S

Y

S

T

E

M

 

THE TRAILER / SEMI-TRAILER 

- Excess braking! 

ALB valve incorrectly adjusted; 

Requires adjustment / assistance; 

THE TRAILER / SEMI-TRAILER 

 

- Poor braking! 

- Brake pads with considerable wear. 
- Possible air leaks in the pneumatic system 
- connection pipes or vessel membranes 
damaged; 
 - ALB valve incorrectly adjusted; 
- Pressure in the tractor’s pneumatic system 
lower than 6.5 bar; 

- Replace brake pads; 
- Replace components suffering from air 
leaks; 
 
(Assistance) 
 

THE TRAILER / SEMI-TRAILER 

 

- Brake does not work!

 

- Lack of air in the control line; Yellow 
pneumatic socket (ISO 1728) disconnected. 

Connect the pipe to the tractor’s socket; 

- ALB valve incorrectly adjusted;

 

Requires adjustment / assistance. 

Brake pads completely worn. 

Replace the brake pads; 

- Vessel membranes damaged 

Replace membranes / assistance 

TRAILER / SEMI-TRAILER 

 

- Brakes always on!

 

   - Lack of air in tanks 
   - Red and/or yellow socket disconnected 
(ISO 1728); 
   - Lack of air downstream from the tank;  

- Connect the sockets; 
- Fill the compressed air tanks; 
(Assistance). 

D

R

A

W

B

A

R

 

H

Y

D

R

A

U

L

IC

 

R

E

S

T

 

THE HYDRAULIC CYLINDER 

 

- Does not extend; Does not 

retract; 

Drawbar hydraulic cylinder pipes 
disconnected; 

Connect the respective pipes to the 
Tractor; 

- Stopcock closed. 

Ensure that the pipe is properly connected 
to the tractor. Once this is done, open the 
stopcock.  

- Cylinder seals damaged 

Replace seals or seal kit 
(Assistance). 

 

 

 

Summary of Contents for HGMB 10000

Page 1: ...0 USER MANUAL HMB REV 02 09 01 2018 MONOCOQUE TRAILERS SEMI TRAILERS MODELS HMB 8000 10000 10000ES 12000 14000 16000 18000 24000 HGMB 10000 12000 14000 16000 18000 HGMB...

Page 2: ...0...

Page 3: ...7 TRACTOR TRAILER SEMI TRAILER COUPLING 7 1 TRACTOR WITH HOLE COUPLER 12 7 2 TRACTOR WITH QUICK COUPLER 13 7 3 CONNECTION BETWEEN THE HYDRAULIC TIPPING SYSTEM AND THE TRACTOR 13 7 4 HYDRAULIC BRAKING...

Page 4: ...AMARO CANOPY WITH FACILITATOR 22 11 8 CEREAL EXIT DOOR 22 11 9 TOMATO EXIT DOOR 22 11 10 WHEEL CHOCKS 22 11 11 WATER TANK 23 11 12 ROTATING LIGHT KIT 23 11 13 LED LIGHTING 23 11 14 LONG VEHICLE KIT 23...

Page 5: ...ing it carefully to ensure that you are familiar with all of the material as well as with the most important aspects of its use and other useful information Take note of all issues related to safety a...

Page 6: ...LOAD 10 000 kg HMB 10000 2 REAR AXLES BOGIE TIPPING BOX USEFUL LOAD 10 000 kg HMB 12000 2 REAR AXLES BOGIE TIPPING BOX USEFUL LOAD 12 000 kg HMB 14000 14000RG 2 REAR AXLES BOGIE TIPPING BOX USEFUL LOA...

Page 7: ...y replaced by people approved or qualified for this purpose Always use the most appropriate tools and protection equipment during maintenance operations and repairs to vehicle faults Ensure that all r...

Page 8: ...m maintenance work when the box is lifted without first placing the safety prop between the upper chassis and the lower chassis 4 5 Do not allow people to stand or ride on the agricultural trailer sem...

Page 9: ...BELS Warning stickers form part of the User Manual Respect all operations ensure that stickers remain legible and immediately replace any lost labels ALWAYS READ THE USER MANUAL DANGER ARTICULATED MAC...

Page 10: ...ULLY OPENING THE TIPPING CYLINDER LUBRICATION POINT TYRE PRESSURE INDICATOR NOTE Read the label affixed to your trailer Inflation pressure varies depending on the tyre that is fitted INDICATION OF WHE...

Page 11: ...culano pt 9 6 INDICATOR SIGNALS AND LIGHTS All trailer semi trailer models are equipped with indicator signal and light devices as per current legislation in each country The following images show som...

Page 12: ...OAZ Oliveira de Azem is Portugal Tel 351 256 661 900 Fax 351 256 692 497 e mail dep comercial her ferpinta pt Internet www herculano pt 10 LIGHT FRONT REFLECTOR LIGHT FRONT REFLECTOR LIGHT FRONT REFL...

Page 13: ...lements in poor condition When replacing always use bulbs with the same power as well as the most appropriate reflective components Inspect all cables and verify if they are damaged Cables must be pro...

Page 14: ...e trailer s electrical system to the tractor s socket 5 SEMI TRAILERS HMB Operate the drawbar s hydraulic cylinder to level the coupling eye with the tractor s coupler TRAILERS HGMB Manually adjust th...

Page 15: ...verse the tractor until it reaches a position where the trailer s coupling eye can be coupled to the tractor s coupler Once this position has been guaranteed apply the tractor s brake 7 Raise the trac...

Page 16: ...roads if the braking system is not operating correctly or if any anomaly is detected that could affect the safety of the vehicle or people 7 5 PNEUMATIC BRAKING SYSTEM CONNECTION OPTIONAL 1 Switch of...

Page 17: ...d to the cylinder s pipe Next turn on the tractor and operate the cylinder safely 7 7 COUPLER FOR 2ND TRAILER OPTIONAL Trailers and semi trailers offer the option of a 2nd trailer coupler as shown on...

Page 18: ...RE WHEEL MAX PRESSURE BOLTS RECOMMENDED TORQUE N M BAR Psi 550 60 22 5 16 PR 10 0 335x281 3 6 51 10 x M22 400 to 420 385 65 R 22 5 8 0 A3 220x275 9 10 128 142 8 x M20 350 to 380 435 50 R 19 5 8 0 221x...

Page 19: ...her ferpinta pt Internet www herculano pt 17 8 2 Ensure that indicator lights are in good condition and that the lighting system operates correctly 8 3 Test the hydraulic pneumatic circuits for tippin...

Page 20: ...raulic tipping cylinder to the end of its travel and do not make sharp movements 9 7 Make sure that the tractor is aligned with the trailer before tipping 9 8 Do not allow people to stand next to the...

Page 21: ...50 8235 Maximum Total Length mm 5700 6325 6325 6725 7400 7400 7725 7725 8325 8325 9710 9710 Permitted Drawbar Load VERT HORIZ Kg 3000 25000 3000 25000 3000 25000 3000 25000 3000 25000 3000 25000 3000...

Page 22: ...Standard Wheels 2480mm 2480mm 2510mm Fully Tipped Height mm 6016mm 6512mm 6757mm Maximum total length 6580mm 6980mm 7580mm 7980mm 8580mm Maximum drawbar load 25 000 kg Horizontal 25 000 kg Horizontal...

Page 23: ...497 e mail dep comercial her ferpinta pt Internet www herculano pt 21 11 OPTIONAL EQUIPMENT HMB HGMB 11 1 OPTIONAL DRAWBARS SEMI TRAILERS HMB 11 2 ADDITIONAL SIDE WALLS 11 3 FRONT PLATFORM 11 4 2ND T...

Page 24: ...eira de Azem is Portugal Tel 351 256 661 900 Fax 351 256 692 497 e mail dep comercial her ferpinta pt Internet www herculano pt 22 11 5 ROLLING CANOPY 11 6 SIMPLE CANVAS 11 7 CRAMARO CANOPY WITH FACIL...

Page 25: ...de Azem is Portugal Tel 351 256 661 900 Fax 351 256 692 497 e mail dep comercial her ferpinta pt Internet www herculano pt 23 11 11 WATER TANK 11 12 ROTATING LIGHT KIT 11 13 LED LIGHTING KIT 11 14 LO...

Page 26: ...I TRAILERS HMB Possible Anomalies The drawbar cylinders are lowered Hydraulic system leak Fill up the system until re opening of the suspension cylinders while the vehicle is unloaded Stop when the va...

Page 27: ...AILERS MODELS HMB HGMB 10000 12000 14000 14000 RG 16000 16000 RG 18000 18000 RG 24000 24000 RG 18000 BOGIE FIXED EQ SERIES EQ SERIES EQ SERIES OP EQ SERIES OP EQ SERIES OP EQ SERIES BOGIE SELF STEERIN...

Page 28: ...upling eye and the cylinder s coupler varies according to the brand of the forced steering axle Elevations must be respected when connected the trailer semi trailer to the tractor to ensure that the s...

Page 29: ...Cylinders per axle 3 Axles 2 Cylinders per axle Pneumatic Braking System Without ALB 2 Axles 1 Cylinder per axle 2 Axles 2 Cylinders per axle 3 Axles 2 Cylinders per axle Example Pneumatic Braking Dia...

Page 30: ...e box is lifted without first fitting the safety prop between the box and the chassis Take care with components that could get very hot during use such as brake drums Hydraulic or pneumatic circuits u...

Page 31: ...t after First use The first application of load The first 1000 km Every six months or 25 000 km Repeat this procedure after each wheel installation removal procedure Tighten wheel attachment nuts in a...

Page 32: ...ight and in good operating conditions The tightness of axle and suspension bolts Re tighten if necessary If there are oil leaks or wear in the hydraulic cylinders seek advice from your agent for assis...

Page 33: ...considerable wear If the axle s brake handle requires adjustment or if the brake pads need to be replaced THE TRAILER SEMI TRAILER Brake does not work Hydraulic circuit pipe disconnected Low oil in t...

Page 34: ...g used for work that is not recommended 4 Any repairs made during the warranty period without prior consent from our Technical Services will annul the right to warranty 5 Any alteration made by the cl...

Page 35: ...and state the quantity you would like to order On your order do not forget to state the Model Serial or Frame Number and Year of Manufacture These are all marked on the identification plate NOTE examp...

Page 36: ...HERCULANO ALFAIAS AGR COLAS S A APARTADO 1 3720 051 Loureiro OAZ Oliveira de Azem is Portugal Tel 351 256 661 900 Fax 351 256 692 497 e mail dep comercial her ferpinta pt Internet www herculano pt 34...

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