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For technical questions, please call 1-888-866-5797.

Item 56435 

        

Power Tool Use and Care

1. 

Do not force the power tool.  Use the 

correct power tool for your application.

  

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safer at the rate for which it was designed.

2. 

Do not use the power tool if the Switch 

does not turn it on and off.

  

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that cannot be controlled with the Switch 

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3. 

Disconnect the plug from the power source 

before making any adjustments, changing 

accessories, or storing power tools.

  

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4. 

Store idle power tools out of the reach of 

children and do not allow persons unfamiliar 

with the power tool or these instructions 

to operate the power tool.

  Power tools are 

dangerous in the hands of untrained users.

5. 

Maintain power tools.  Check for misalignment 

or binding of moving parts, breakage of parts 

and any other condition that may affect the 

power tool’s operation.  If damaged, have the 

power tool repaired before use.

  Many accidents 

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6. 

Keep cutting tools sharp and clean.

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are less likely to bind and are easier to control.

7. 

Use the power tool, accessories and tool bits 

etc. in accordance with these instructions, 

taking into account the working conditions 

and the work to be performed.

  Use of the 

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intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair 

person using only identical replacement parts.

   

This will ensure that the safety of the 

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Safety Warnings Common for 

Grinding, Sanding, Wire Brushing, 

or Abrasive Cutting-off Operations

1. 

This power tool is intended to function as a 

grinder, sander, wire brush, or cut-off tool. Read 

all safety warnings, instructions, illustrations 

and specifications provided with this power tool. 

Failure to follow all instructions listed below may 

result in electric shock, fire and/or serious injury.

2. 

Operations such as polishing are not 

recommended to be performed with 

this power tool. 

Operations for which the 

power tool was not designed may create 

a hazard and cause personal injury.

3. 

Do not use accessories which are not 

specifically designed and recommended 

by the tool manufacturer. 

Just because the 

accessory can be attached to your power tool, 

it does not assure safe operation.

4. 

The rated speed of the accessory must be at 

least equal to the maximum speed marked on 

the power tool. 

Accessories running faster than 

their RATED SPEED can break and fly apart. 

5. 

The outside diameter and the thickness of your 

accessory must be within the capacity rating 

of your power tool. 

Incorrectly sized accessories 

cannot be adequately guarded or controlled. 

6. 

The arbor size of wheels, flanges, backing 

pads or any other accessory must properly 

fit the spindle of the power tool. 

Accessories 

with arbor holes that do not match the mounting 

hardware of the power tool will run out of balance, 

vibrate excessively and may cause loss of control. 

7. 

Do not use a damaged accessory. 

Before each use inspect the accessory such 

as abrasive wheels for chips and cracks, 

backing pad for cracks, tear or excess wear, 

wire brush for loose or cracked wires. If power 

tool or accessory is dropped, inspect for 

damage or install an undamaged accessory. 

After inspecting and installing an accessory, 

position yourself and bystanders away from 

the plane of the rotating accessory and run 

the power tool at maximum no-load speed 

for one minute. 

Damaged accessories will 

normally break apart during this test time.

8. 

Wear personal protective equipment. Depending 

on application, use face shield, safety goggles 

or safety glasses. As appropriate, wear dust 

mask, hearing protectors, gloves and workshop 

apron capable of stopping small abrasive or 

workpiece fragments. The eye protection must 

be capable of stopping flying debris generated 

by various operations.

  The eye protection must 

be capable of stopping flying debris generated by 

various operations.  The dust mask or respirator 

must be capable of filtering out particles generated 

by your operation. Prolonged exposure to high 

intensity noise may cause hearing loss.

9. 

Keep bystanders a safe distance away 

from work area. Anyone entering the 

work area must wear personal protective 

equipment. 

Fragments of workpiece or of a 

broken accessory may fly away and cause 

injury beyond immediate area of operation.

10. 

Hold power tool by insulated gripping surfaces 

only, when performing an operation where 

the accessory may contact hidden wiring 

or its own cord.  

An accessory contacting a 

live

 wire may make exposed metal parts of 

the power tool 

live

 and shock the operator.

Summary of Contents for 56435

Page 1: ...s injury User must read and understand Owner s Manual SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Reference 56435 Owner s Manual Safety Instructions ...

Page 2: ... If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal Safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication PRPHQW RI LQDWWHQWLRQ ZKLOH ...

Page 3: ...o not use accessories which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operation 4 The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their RATED SPEED can break and fly apart 5 The outside diameter and ...

Page 4: ...d power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 24 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be su...

Page 5: ... in line with and behind the rotating wheel When the wheel DW WKH SRLQW RI RSHUDWLRQ LV PRYLQJ DZD IURP RXU ERG WKH SRVVLEOH NLFNEDFN PD SURSHO WKH VSLQQLQJ ZKHHO DQG WKH SRZHU WRRO GLUHFWO DW RX 3 When wheel is binding or when interrupting a cut for any reason switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop Never attempt to remove the cut off ...

Page 6: ... is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs 3 Prong Plug and O...

Page 7: ...ords from sharp objects excessive heat and damp or wet areas TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 50 75 100 150 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five vol...

Page 8: ...from its electrical outlet before performing any procedure in this section Adjusting the Wheel Guard TO PREVENT SERIOUS INJURY Do not operate this tool without the Wheel Guard properly installed 1 Pull out the Wheel Guard Lock Lever 2 Rotate the Wheel Guard as needed to shield you during the planned work 3 Push the Wheel Guard Lock Lever back into place to secure the Wheel Guard 4 Check the Wheel ...

Page 9: ...arp and can cause injury Do not exceed maximum rated speed of brush Do not use a damaged brush Replace damaged brushes immediately Damaged or worn brushes will forcefully shoot wires into all objects not covered by the guard 1 The accessory MUST be rated to at least 11 000 RPM no larger than 4 1 2 in diameter fitted with a threaded opening of 5 8 x 11 TPI undamaged a sanding disc and backing pad a...

Page 10: ...e lighter pressure To create a smoother surface keep the tool moving over the work surface For abrasive cutting off operations apply the cut off wheel straight into the work material using only the edge of the wheel allowing the tool to operate at full speed If the tool bogs down use lighter pressure WARNING Do not grind with the side of the cut off wheel Abrasive cut off wheels are intended for p...

Page 11: ...n off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool Press reset button on tool 4 Have technician service tool Tool operates slowly 1 Excess pressure applied to workpiece 2 Power being reduced by long or small diameter extension cord 1 Decrease pressure allow tool to do the work 2 El...

Page 12: ... and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from caus...

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