Hercules Bosworth LEAN-TO, Manual

Page 1: ...A B Example 8 X 10 8FT DEEP LEAN TO C D Size Range A mm B mm C mm D mm 8 5 x 6 8 2570 2036 2635 1985 8 5 x 8 8 2656 8 5 x 10 9 3276 8 5 x 12 9 3896 External Frame Dimensions for base sizes see page 3 ...

Page 2: ... for your greenhouse Avoid placing your greenhouse under trees or in other vulnerable locations To minimise the risk of wind damage try to select as sheltered a site as possible e g beside a hedgerow or garden fence Additional Considerations Please bear in mind that assembling your greenhouse can be time consuming You may need to spread the construction over two or more days We recommend that you ...

Page 3: ...mm E mm 8 5 x 6 8 2562 2005 2635 C D 8 5 x 8 8 2625 8 5 x 10 9 3245 8 5 x 12 9 3865 E Slab Base Sizes Recommended Note The base should always be larger than your building The measurements given should only be used as a guide Building Size A mm B mm C mm 8 5 x 6 8 2500 2600 2500 8 5 x 8 8 3200 8 5 x 10 9 3800 8 5 x 12 9 4500 OPTION 1 Slab Base OPTION 2 Brick Plinth 90o ...

Page 4: ...f Brace 616 2 3 4 5 685 Roof Brace 648 1 1 1 1 Section Part Profile Size 8 8 8 8 No mm 6 8 10 12 300 Base Bracket 2 336 Front Cill 3748 1 337 3128 1 334 2508 1 333 1888 1 938 Gutter 3748 1 937 3128 1 936 2508 1 935 1888 1 933 Front 3736 1 932 Purling 3116 1 931 2496 1 930 1876 1 916 Glazing Bar 1979 2 3 4 5 Front 304 Diagonal 2038 2 Bracing 300 Base Bracket 4 309 Purling 2 638 4 318 Purling 8 2496...

Page 5: ...12 589 M6 Cropped 10 2 2 4 4 Head Section Part Profile Size 6 6 6 6 No mm 6 8 10 12 379 Door Stile 1880 2 Without Lock 381 Door Stile 1880 1 Male 384 Door Handle 112 2 400 Door Stop 40 2 403 Door Track 2508 1 404 Door Track 2 Support Bracket 406 Door Track 1232 1 Main Support 512 Door Track 64 1 Vertical Support 526 Threshold 1206 1 557 Glass Jack 590 2 558 Edging Strip 870 4 560 Door Stop 50 2 Bu...

Page 6: ...4 2038 2 336 3748 1 916 1797 5 933 3736 1 938 3748 1 576 M6 22 579 M6 24 588 M6 2 10 16 8 Part Number Size mm Quantity 304 2038 2 334 2508 1 916 1797 3 931 2496 1 936 2508 1 576 M6 14 579 M6 16 588 M6 2 10 16 6 Part Number Size mm Quantity 304 2038 2 333 1888 1 916 1797 2 930 1876 1 935 1888 1 576 M6 10 579 M6 12 588 M6 2 10 16 Front It is possible to fit either a louvre or a door on the front of ...

Page 7: ...916 916 916 304 304 916 Internal View 300 304 ...

Page 8: ... 1 922 2415 1 928 1935 1 576 M6 10 20 579 M6 24 588 M6 15 4 Internal View Internal View Door Option The door can also be fitted to the front of the greenhouse See section 8 page 29 576 1 588 1 576 2 588 1 576 1 576 2 588 1 576 4 576 1 588 1 576 2 588 1 576 1 915 309 309 309 309 928 334 920 919 576 4 922 576 3 ...

Page 9: ...918 927 915 309 309 920 309 918 927 922 927 927 309 922 ...

Page 10: ...334 309 915 334 300 309 915 920 918 334 ...

Page 11: ...umber Size mm Quantity 300 2 318 1876 2 334 1888 1 915 1979 1 919 2557 1 920 2125 1 928 1935 1 576 M6 10 20 579 M6 24 588 M6 15 4 921 2275 1 922 2415 1 915 318 318 928 334 920 921 919 576 4 576 3 588 1 922 Left Gable Right Gable Internal View Internal View ...

Page 12: ...919 928 915 318 318 920 919 928 921 928 928 318 921 928 ...

Page 13: ...334 318 915 334 300 915 920 919 334 921 334 920 318 ...

Page 14: ...Frame Assembly Internal View IMPORTANT Do not fix the greenhouse to the base untill the greenhouse is fully glazed ...

Page 15: ...915 928 334 314 915 314 915 ...

Page 16: ...Roof Purling Remember to insert extra bolts 588 15mm into the roof glazing bars for the roof purling 944 928 919 Internal View Roof 588 4 ...

Page 17: ...Internal View 925 External View 925 916 944 944 588 588 ...

Page 18: ...599 599 925 916 944 588 300 684 685 ...

Page 19: ...Attach foam strip to the back of the ridge and the wall bars 918 572 572 572 IMPORTANT Do not fix the greenhouse to the base until the greenhouse is fully glazed ...

Page 20: ...gs The table below suggests how many you will need for your size of greenhouse Ensure the greenhouse is level and the uprights are vertical before fixing 66 68 610 612 17 18 19 20 IMPORTANT Do not fix the greenhouse to the base until the greenhouse is fully glazed ...

Page 21: ...919 928 7mm 919 7mm Drill 5mm weep holes every 300mm in the gutter ...

Page 22: ... cutting Once you have cut all the capping distribute it around the greenhouse So when you start glazing the capping you need is always to hand Section View Part Size mm 86 88 810 812 A 610 X 610 1 1 2 2 B 610 X 457 9 10 11 12 E 610 X 1972 3 4 5 6 L 573 X 100 10 10 10 10 Q 610 X 1520 7 8 9 10 W 610 X 1070 2 2 2 2 II 610 X 151 X 10 2 JJ 610 X 292 X 150 2 KK 610 X 436 X 294 2 LL 610 X 582 X 441 2 61...

Page 23: ...he roof glass See page 19 IMPORTANT Do NOT glaze above the door untill you have it set up and sliding nicely LL IMPORTANT Do not fix the greenhouse to the base untill the greenhouse is fully glazed B B B B B B Q Q Q Q Q W II JJ KK E E E E A DD DD L DD B Q E A F F F LL DD 557 2 Z Clips per overlap ...

Page 24: ...Internal View Internal View Internal View Louvre B 610 x 457 Louvre Frame ...

Page 25: ...nstalling the bar capping Option 1 Cut the capping above and below the louvre Option 2 Insert a full length of bar capping You have to push the bottom edge in first between the louvre and the glazing bar Once in position push the top edge under the arrow head of the glazing bar ...

Page 26: ...or can be fitted on the other end or on the front 403 919 583 579 300 IMPORTANT Do not fix this support untill you are happy with the final possition of the door track 403 You will need to drill a pilot hole using a 3mm drill bit in the Door Track 403 and in the Wall Bar 918 If you use an M6 nut 579 as a washer you can then hide the screw head with a nut cap ...

Page 27: ...921 309 406 404 Internal View 588 576 579 576 334 526 375 Section View 403 915 928 512 406 Section View External View 403 309 921 400 Internal View 7mm ...

Page 28: ...ace 558 then slide the glass into the edging strips Then slot the top and bottom into place Troubleshooting If the top and bottom don t line up with the pre drilled holes in the door stiles Try checking that the glass has located with the door middle correctly Check that the edging strip isn t interfering with the door top bottom DD 563 x 880 P41 Door Assembly ...

Page 29: ...583 377 373 558 708 707 377 379 583 583 384 379 External View 379 Internal View Internal View Internal View Internal View ...

Page 30: ...ts that join the door track sup port bracket to the glazing bars If you find that the door doesn t run very well at first try adjusting the bolts on the main door track support You can also use WD40 on the door wheels and rails for an even smoother running door General maintenance For a smooth running door you should oil the wheels regularly and keep the bottom door runner clear of grit by swillin...

Page 31: ...s best to cut a 45 angle on the end of the purling as supplied You will need to drill through the door track 402 into the gutter with a 7mm drill Insert the 15mm bolt 588 through the door track You now need to insert the M6 washers to space the door track from the gutter The number of washers used here can effect how well your door runs Before fixing the nut 586 insert a rubber washer to seal the ...

Page 32: ...610 X 610 Vent Part No Size mm Quantity 330 1 540 590 1 541 604 2 543 650 1 709 2 M6 X 10 4 M6 6 M6 X 10 2 M4 X 10 6 M4 6 M3 5 X 19 4 Internal View Internal View Internal View ...

Page 33: ...541 543 543 541 540 540 540 540 576 External View Internal View Internal View External View 330 541 583 578 583 ...

Page 34: ...Internal View 925 709 540 541 XL Autovent Attachment to Hercules Greenhouses 543 541 927 944 925 709 CLAMP ...

Page 35: ...709 GLASS CLAMP CLAMP Section View Section View Rotate to adjust the position of your vent You should take the weight of the vent in one hand while doing this The autovent clamps in place NO holes are used ...

Page 36: ...Fix the greenhouse to the floor using 2 inch screws and rawl plugs Ensure the greenhouse is level and the uprights are vertical before fixing IMPORTANT Do not fix the greenhouse to the base untill the greenhouse is fully glazed ...

Page 37: ... the outlet 4 When you are happy with its position line up the bracket with the side corner bar mark through the screw hole and with a 3 2mm drill make a pilot hole Us ing the self tapping screw fix the bracket to the corner bar 5 Finally push the 45 degree pipe 593 onto the end of the downpipe to direct the flow of water Part Name Part Length Qty No mm Required Screws self tapping 19mm M3 5 583 1...

Page 38: ...588 579 594 430 Downpipe Attachment Option 1 Option 2 583 579 594 430 580 Choose one of the options for attaching your downpipes It is entirely your preference either method is as good as the other 3mm ...

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Page 40: ...The Greenhouse People Unit 19 Blythe Park Cresswell Stoke on Trent Staffordshire ST11 9RD 01782 388811 ...