HERO GLAMOUR XTEC PROGRAMMED FI, Manual

Page 1: ...skets which are environmentfriendlyinnature This vehicle is fitted with a lighting feature known as Automatic Headlamp ON The feature is mandated for all 2 Wheelers by Ministry of Road Transport Highw...

Page 2: ...THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND OR INCURRING ANY OBLIGATION WHATSOEVER NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRI...

Page 3: ...ING 37 PARKING 38 TOOL KIT FIRST AID KIT 38 CLEANING AND WASHING OF VEHICLE 38 MAINTENANCE 39 SAFETY PRECAUTION 40 MAINTENANCE SCHEDULE 41 SPARK PLUG INSPECTION 44 ENGINE OIL 45 ENGINE OIL FILTER ELEM...

Page 4: ...W22 MBL JAW22 Manufacturer code Vehicle Description Model Year Check Digit Engine No JA07AE JA07AE Engine Description Year of Manufacturing Assembly Plant Plant Code Month of Manufacturing Production...

Page 5: ...t turn signal indicator 12 Neutral indicator 13 i3s indicator 14 Programmed FI malfunction indicator lamp MIL 15 Mode Reset button 16 Front brake master cylinder Reservoir 17 i3s switch 18 Front brake...

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Page 8: ...haust cold Spark plug SPECIFICATIONS ITEM Dimensions Overall length Overall width Overall height Wheelbase Saddle height Ground clearance 2051 mm 743 mm Disc Drum 720 mm Drum Drum 1074 1273 1 mm 798 m...

Page 9: ...r Starting system Headlamp High Low Tail Stop lamp Turn signal lamp 12V 5 21W Kick Electric start LED 12V 10Wx4 Amber bulb with clear lens MFR MF battery 12V 4Ah ETZ5 120 W 5000 r min Electricals Mete...

Page 10: ...on in the Owner s Manuals that are still with them NAME _____________________________________________ ADDRESS _______________________________________ __________________________________________________...

Page 11: ...practice riding in a safe area to become familiar with how this vehicle works and handles and to become accustomed to the vehicle ssizeandweight Ridedefensively Always pay due attention to other vehic...

Page 12: ...ty of the injuries and whether itissafetocontinueriding Callforemergency assistance if needed Also follow applicable laws and regulations if another person or vehicleisinvolvedinthecrash If you decide...

Page 13: ...gingclothes avoid entanglingwithmovingparts Get your vehicle serviced regularly by the AuthorisedHero MotoCorp workshop Before riding make sure in which mode you are riding whether with i3s switch ON...

Page 14: ...iorate your vehicle s running condition Genuine engine oil Hero 4T Plus SAE 10W 30 SL grade JASO MA2 engine oil recommended by Hero MotoCorp and make sure you change it every 6000 km with topupevery30...

Page 15: ...ked Function Key position LOCK ON OFF The LCD panel illuminates initial display of multi function digital segments are displayed The tachometer segment and the fuel gauge segment will swing to the max...

Page 16: ...dicator Light glows when vehicle is in neutral Turn signal indicator R Flashes when right turn signal switch is operated 7 Indicator glows for 2 seconds and turns OFF indicatingthati3ssystemisfunction...

Page 17: ...ce the ignition switchisturned ON page18 11 Set button To adjust clock date tripmeter When long pressed resets tripmeter to zero 17 16 15 Odometer Shows accumulated distance travelled page 16 Speedome...

Page 18: ...e minute press set utton until b 2 the desired minute is displayed The minute display will return to when is 60 00 reachedwithoutaffectingthehourdisplay The time advances by 1 minute each timethebutto...

Page 19: ...Date itshowsthecurrentdate Toupdatethedateproceedasfollows Turntheignitionswitch ON Press and hold set button 4 and mode button 3 simultaneously for more than 2 seconds The clock display will start b...

Page 20: ...4 5 02 Feb 17 x 000 I F F F E E E km h RPM Gear ODO ODO ODO km 0 0 0 I I I 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 IO IO IO II II II 241 6 km Avg 45 1 km h Time 1h 06m Trip 1 Year 2024 x 000 I...

Page 21: ...e fuel pump Pleaseensurefuelisfilledupassoonasthefuel levelindicatorreachesonesegmentblinking CAUTION NOTE To check the fuel level indication the vehicle should be on levelled surface and in stationar...

Page 22: ...Gear ODO ODO ODO km 0 0 0 I I I 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 IO IO IO II II II 241 6 km to go Serv The RTMI shows a minimum value of 0 0 km litre and maximum value of 120 km litre...

Page 23: ...recommends for shiftingtolow gear NOTE NOTE ECOmodeassiststheridertoachieveoptimum fuel efficiency based on your vehicle s engine performance It is recommended to ride your vehicle as per roadandtraf...

Page 24: ...de application may very based on your deviceandsoftwareversion Application needs GPS signal internet and bluetooth connectivity to perform the desirednavigationfunctionality Bluetooth Your vehicle is...

Page 25: ...t either save and connect 7 or connect 8 toproceed 3 Select your vehicle 4 Battery optimization Nowselectyourvehicle 3 Now application asks the user to turn the battery optimization off 4 It can be do...

Page 26: ...ve steps and keep your smartphone closer to the vehicle to reconnect Pair NOT FOUND 14 13 13 Bluetooth mode 14 Not found x 000 I F F F E E E km h RPM Gear ODO ODO ODO km 0 0 0 I I I 2 2 2 3 3 3 4 4 4...

Page 27: ...e by which if you turn OFF vehicle s ignition switch after successful pairing with hero navigation application it will reconnect automatically once ignition switch is turned ON NOTE NOTE Always keep y...

Page 28: ...Call x 000 I F F F E E E km h RPM Gear ODO ODO ODO km 0 0 0 I I I 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 IO IO IO II II II 1 Missed call alert 2 Number of missed call 1 to 9 3 Number of miss...

Page 29: ...The headlamp operates only when the engine is running or when passing switch 3 is operated Select for high beam and forlowbeam 4 Turnsignallampswitch Shift the turn signal lamp switch 4 sideways for...

Page 30: ...s the electricstarterswitch If engine started cranking of the engine will stop after r min reaches more than 800 r minundernormalcondition CAUTION 1 Electric starter switch 2 i3s switch 1 i3s switch 2...

Page 31: ...nse traffic where the vehicle has to encounter a stop and go situation the i3s switch can be changed to OFF position Once this is done the i3s system will not work and the vehicle willbeinnormaloperat...

Page 32: ...If the vehicle has fallen down maynotworkproperly Beforerestartingthe engine you must turn the ignition switch to OFF position and then back to ON position If the battery is in healthy condition and t...

Page 33: ...er operation and side stand is down It stops the running engine when transmission is in gear irrespective of clutch lever operation and side stand is moveddown WARNING Side stand engine kill system is...

Page 34: ...1 Fuel tank cap 2 Key hole cover 3 Ignition key 1 2 4 Fuel 5 Filler neck 4 5 CAUTION Do not park the vehicle under direct sunlight as it causes evaporation of petrol due to heat and deterioration of...

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Page 36: ...entry during rains waterwash NOTE Do not direct water jet towards the port even with cap closed to avoid any short circuit Always dry the area using a dry cloth or moisturefreecompressedairbeforeuse P...

Page 37: ...osition page27 i3s system Make sure that i3s system is functionalproperly page27 Fitting Fasteners Check tighten if necessary Steering Check for smooth action for easymaneuverability Sidestand Checkfo...

Page 38: ...g insert the key and follow the belowmentionedprocedure Turn the ignition switch 1 to ON position Confirm that the programmed FI malfunction indicator lamp MIL 2 glows continuously and then should go...

Page 39: ...lity and performance by paying extra attention to how yourideduringthefirst500km During this period avoid full throttle starts andrapidacceleration NOTE To start the engine if any gear is engaged pres...

Page 40: ...ar brake simultaneously keeping the throttle in closedposition WARNING When riding in wet or rainy conditions or on loose surfaces apply front brake carefully afterapplyingrearbraketoavoidwheelslip Ex...

Page 41: ...rformedbymedicinecontainedinthekit Kitcontainsthefollowingitems Antisepticcream 1No Steriliseddressing 1No Waterproofplaster 1No Elasticbandage 1No Gauze Rolledbandage 1No Sterilisedelasticplaster 1No...

Page 42: ...ur Authorised Hero MotoCorp Dealerforrecommendationapplicabletoyour individualneedsanduse If your vehicle overturns or is involved in a crash be sure that you visit your Authorised Hero MotoCorp works...

Page 43: ...ore you begin and make sure you have the tools and skills required To help prevent the vehicle from falling over park it on a firm level surface on the mainstand To reduce the possibility of a fire or...

Page 44: ...ut only by your AuthorisedHero MotoCorp workshop Note 1 Athigherodometerreadings repeat thefrequencyintervalestablishedhere Note 2 Replace air cleaner element once in every 15000 km or early replaceme...

Page 45: ...te 1 500 750 3000 Next 100 Next 100 Next 100 1st 60 Next 100 I Air Cleaner Element Spark Plug Valve Clearance Engine Oil Engine Oil Strainer Screen Engine Oil Filter Brake Shoe R R O C I Drive Chain B...

Page 46: ...p Switch I A I A I A I A I A I A Headlamp Focus I A I A I A I A I A I A Nut Bolts Fasteners I I I I I I Wheels Tyres I I I I I I Steering Head Bearing I L A I A I I L A I A I I A I Muffler Catalytic C...

Page 47: ...he side electrode carefully Make sure the plug washerisingoodconditions With the plug washer attached thread the spark plug in by hand to prevent cross threading Tighten a new spark plug 1 2 turn with...

Page 48: ...TideWaterOilCo India Ltd SavitaOilTechnologiesLimited BharatPetroleumCorporationLimited OILCAPACITY 0 95litre disassembly 0 75litre atoilchange Engine oil level inspection Top up process Check engine...

Page 49: ...e crankcase through the oil filler hole with approximately of the 0 75 litre recommendedgradeoil Reinstall the oil level dipstick with a new O ring Start the engine and allow it to idle for few minute...

Page 50: ...s in the reverse order of removal OILFILTERSCREEN Draintheengineoilthoroughly page46 Removethesidestandswitchscrew 1 isconnectthe lutch able D c c 2 Remove the exhaust muffler 3 rider footrest assembl...

Page 51: ...pins 8 Remove the oil filter screen 9 and wash it in clean non flammable or high flash point solvent kerosene 7 Gasket 8 Dowel pins 9 Oil filter screen 9 1 1 Sidestandswitchscrew 2 Clutchcable 3 Exhau...

Page 52: ...type filter Replace filter element once in every15000km Replace it earlier if it becomes very dirty damageonsurfaceoronthesealingarea NOTE Align the tabs of air cleaner cover before installingscrews...

Page 53: ...s VALVECLEARANCEADJUSTMENT Excessive valve clearance will cause noise and little or no clearance will prevent the valve from closing and cause valve damage and power loss Check valve clearance at the...

Page 54: ...esareclosed This condition can be determined by moving the rocker arms If they are free it is an indication that the valves are closed and the piston is in compression stroke If they are tight the val...

Page 55: ...ver 2 1 NOTE All O rings and gaskets to be replaced with newones B A 3 Lock nut 4 Clutch cable adjusting nut A Decrease free play B Increase free play 3 Start the engine press the clutch lever and shi...

Page 56: ...2 6 mm 1 Freeplayadjustment Slidetheboot 2 loosenthelocknut 3 and turntheadjuster 4 A B 3 2 Boot 3 Lock nut 4 Adjuster A Decrease free play B Increase free play DRIVE CHAIN SLACKNESS The service life...

Page 57: ...Turn the chain to view chain lock plate 4 inside the hole Ensure that the chain lock plate open end 5 is installed in the oppositedirectionofthechainrotation Inspect the sprocket teeth for wear or dam...

Page 58: ...Scale graduation 4 3 6 If the drive chain slack is excessive when the rear axle is moved to the farthest limit of adjustment thedrivechainiswornandmust be replaced Tighten the rear axle nut and sleeve...

Page 59: ...workshop 1 Drive chain slider 2 Wear limit CUT OUT 2 1 BRAKES Brakes Integratedbrakingsystem Brakes are items of personal safety and should alwaysbemaintainedwithproperadjustments When one applies th...

Page 60: ...irty roads Inspect the pads at each regular maintenanceinterval Inspection grooves Check the wear indicator 1 on eachpad Check the brake pads for wear by examining the wear limit groove on each s pad...

Page 61: ...rtstoengageiscalledfreeplay 3 1 1 Front brake lever 3 Free play 10 20 mm 3 2 Integrated Rear brake pedal 3 Free play 20 30 mm Front brake cable A on F side Adjustment Push the integrated brake arm 4 b...

Page 62: ...counterclockwise by half rotation Checkthefreeplayofrearbrakepedal FREE PLAY 20 30 mm If the free play is out specification turn the adjusternuttoobtaindesiredfreeplay If adjustment is necessary turn...

Page 63: ...umvariant 3 Adjusting nut 4 Brake joint pin 3 A B A Decrease free play CW B Increase free play ACW 3 Adjusting nut 4 Brake joint pin X A Cut out not seated B Cut out seated 3 4 4 3 NOTE If proper adju...

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Page 65: ...1 toboth sidesofthewheelhub Position the front wheel between the fork legs and align the disc between the brake padstoavoiddamagetothepads Insertthe axlefromtherightsidethroughtheforklegs andwheelhub...

Page 66: ...Support the vehicle securely on the main stand and raise the rear wheel off the ground Remove the rear brake adjusting nut 1 and disconnect the brake rod 2 from the brake arm 3 by pushing down the br...

Page 67: ...ION Parkthevehicleonthelevelsurface Check the main side stand return spring for damageorlossoftension Check the main stand 1 side stand 2 forfreedomofmovement Cleanandlubricatethesidestandpivotbolt 3...

Page 68: ...lso cause wheel damageinrockyterrain Over inflated tyres make your vehicle ride harshly are more prone to damage from road hazards andwearunevenly We recommend that you visually check your tyres befor...

Page 69: ...if you find any bumpsorbulges Cuts splitsorcracksinthetyre Replacethe tyreifyoucanseefabricorcord 1 Excessivetreadwear Carefully inspect the tyres for any damage ifthevehiclehitsapotholeorhardobject T...

Page 70: ...de to have a tyre replace be sure the wheelisbalancedbeforeyouride Tyrereplacement The tyres that were installed on your vehicle were designed to match the performance capabilities of your vehicle and...

Page 71: ...s householdwaste This symbol on the battery means the old battery must be returned to your AuthorisedHero MotoCorp workshop as it must be treated as recyclable material Battery is a Maintenance Free s...

Page 72: ...and the batteryclamp 6 Disconnect the negative ve terminal lead 7 from the battery first then disconnect thepositive veterminallead 8 9 Pulloutthebattery fromthebatterybox 5 Battery clamp bolt 6 Batte...

Page 73: ...cle without a charged battery it can cause fusing of the bulbs and permanent damage tocertainelectricalcomponents Turn the ignition switch OFF before checking or replacing the fuse to prevent accident...

Page 74: ...ur vehicle scatalyticconverter Always use unleaded petrol Even a small amount of leaded petrol can contaminate the catalyst metals making the catalytic converterineffective Keep the engine in good run...

Page 75: ...sion control system is used to prevent petrol vapours from escaping into the atmosphere from fuel tank The canister 1 collects the fuel vapour from the fuel tank and then the fuel vapour is drawn into...

Page 76: ...age Only one segment displayed Consult Authorised Hero MotoCorp Workshop Check fuel gauge Check fuel lines OK OK Replace Bulbs Consult Authorised Hero MotoCorp Workshop Check side stand in gear condit...

Page 77: ...ro MotoCorp Workshop OK Check air cleaner element OK Replace Dirty Leakage Consult Authorised Hero MotoCorp Workshop 2 ENGINE STARTS BUT STALLS Consult Authorised Hero MotoCorp Workshop Check fuel lin...

Page 78: ...Fused Secure connections replace switch Turn i3s switch ON Replace fuse Replace Bulbs Consult Authorised Hero MotoCorp Workshop Check fuse Ok Inspect battery Ok Ok Check bulbs Fuse wrong wattage Repla...

Page 79: ...signs as theyhelpavoidaccidents TheirviolationcanbepenalisedundertheMotorVehicleAct Mandatory Speed Limit No Hand Craft No Pedestrians No Right Turn No U Turn Overtaking Prohibited No Parking Length L...

Page 80: ...information about road directions are maps of specific destinations On highways they provide information about the location of public telephones restaurants hospitals parking petrol pumps resting pla...

Page 81: ...wnavigationsignswhenyourvehicleisinnavigationmodewithyoursmartphone 78 Wrong way Turn Slight Right Turn Sharp Left Keep Right Ferry Round About Left Round About Right U Turn Left U Turn Right Fork Lef...

Page 82: ...rchaser avails all free and paid services from the Hero MotoCorp s authorized workshop as per the recommended schedule to be eligible for warranty benefits Each paid service should be availed within 9...

Page 83: ...oilseepageetc whichdonotaffecttheperformanceofthevehicle 8 Toanydamagecausedduetousageofimproperoil grease non genuineparts 9 Ifanydefectcropsorrepairsneededasaresultofusingadulteratedfuel 10 If any m...

Page 84: ...he warranty period on the battery being repaired replaced shall commence from the date of sale of the original battery as stated in the originalwarrantycard 5 All liabilities under this warranty will...

Page 85: ...rvicechargestothecustomerinadditiontothecostofthe components d Hero MotoCorp Ltd shall have the sole discretion to decide to replace the defective components or the entire assembly or anyotherpartrequ...

Page 86: ...l pump throttlebody ignition coil oxygen sensorand muffler l Emissionwarrantyshallnotbeapplicableif Thevehiclehasbeensubjectedtoabnormaluse abuse neglectandimpropermaintenanceorhasmetwithanaccident Th...

Page 87: ...Assured quality CONSEQUENTIAL DAMAGES ON USING NON GENUINE PARTS Clutch plate Material used is inferior Damages other parts of clutch like clutch center and outerclutch Affects fuel efficiency Poor a...

Page 88: ...fuel efficiency Poor engine performance Frequent stalling of engine Higher emission level Poor engine performance Affects fuel efficiency Poor braking efficiency Rider safety an issue Discs Drumwearou...

Page 89: ...O 367 368 FirstFloor Sector 34A Chandigarh 160022 India Tel 91 172 2623773 2623774 2623775 E mail chandigarh heromotocorp com HeroMotoCorpLtd KapoorTowers PlotNo 284 15 B RajpurRoad Dehradun 248001 I...

Page 90: ...H 5 Vijayawada 520008 AndhraPradesh India Tel 91 866 2546859 2546860 E mail vijayawada heromotocorp com HeroMotoCorpLtd 3 6 289 3rdFloor KareemManzil Hyderguda Hyderabad 500029 India Tel 91 40 2322373...