HERO HF-Deluxe ECO, Manual

Page 1: ...o MotoCorp dealer will be glad to provide further information or assistance and is equipped tohandle your future service needs Letus make thisworldasafer healthierandmore environment friendly place We...

Page 2: ...THE TIME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED Hero MotoCorp Limited RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHO...

Page 3: ...D INDICATOR SIDE STAND SWITCH 14 HELMET LOCK 14 25 BRAKING PARKING UTILITY BOX 26 27 29 ANTI THEFT TIPS 26 SAFETY PRECAUTIONS 28 29 31 32 33 35 35 37 37 39 41 42 MAINTENANCE SCHEDULE 53 56 48 49 50 51...

Page 4: ...XXXXAF Vehicle Description Y Year of Mfg Z Assembly Plant X Month of Mfg YYYYY Serial Number M B L X X X X A F Y Z X Y Y Y Y Y XXXXEF Engine Description Y Year of Mfg Z Assembly Plant X Month of Mfg...

Page 5: ...165 mm 1 05 litres at disassmebly 0 85 litre at draining 805 mm Saddle Height 9 0 1 0 6 0 7 mm IN 0 10 mm EX 0 10 mm 5 74 kW 7 8 Ps 7500 r min NGK CR7HSA BOSCH UR4AC Champion P RZ9HC Federal Mogul 97...

Page 6: ...6 29 17 1 238 26 21 0 958 23 24 10A 15A Front Rear wheel Cast Wheel Electric Start 12V 35 35W Halogen Bulb Trapezoidal MFR 115 W 89 mm Headlamp High Low Tail Stop lamp Turn signal lamp MF Battery MF 4...

Page 7: ...chinstrap securely fastened and insiston ahelmetfor your pillionrider Do s 5 For stopping motorcycle use both brakes simultaneously keeping throttle inthecloseposition 7 During night time dip headlamp...

Page 8: ...ere with operating any controls Be sure electrical equipment does not exceed the motorcycle s electrical system capacity page 3 Ablown fuse cancausealoss oflights We strongly advise you not to remove...

Page 9: ...y you Genuine Spares Always insist on Hero MotoCorp genuine parts as spurious or incompatible spares and accessories can upset or deteriorate your motorcycle s runningcondition fuel efficiency Noise P...

Page 10: ...Turn signal indicator 9 Odometer 11 Fuel gauge 13 Side stand indicator 17 Ignition switch with steering lock 14 Front brake lever 15 Throttle grip 10 Neutral indicator 12 High beam indicator 16 Elect...

Page 11: ...stand 4 Rider foot rest 12 Rear turn signal lamp 11 Saree guard 10 Women pillion step 8 Left side cover 9 Pillion foot rest 13 Rear number plate 14 Reflex reflector 19 Front number plate 15 Tail stop...

Page 12: ...1 3 4 7 Oil level dipstick Front suspension Rear brake pedal Starter motor 6 8 5 10 Headlamp 11 14 Utility box Fuel tank 12 11 Front visor Seat 13 Rear shock absorber 14 12 13 Exhaust muffler 15 15 9...

Page 13: ...ashes whenturnsignalswitchisoperated 5 Highbeamindicator Lightglows whenheadlampisinHiBeam 7 NeutralIndicator Lightglows whenvehicleisinneutral 3 Gearshifting Maximumoperatingspeedineachgear 6 Sidesta...

Page 14: ...n signal indicators Horn Tail Stop lamp and Fuel Gauge will be functional Steering can be locked LOCK 3 2 1 Engine cannot be started and no electricalsystemwillbefunctional OFF Position Lock Open LOCK...

Page 15: ...sitiononitsown 4 IMPORTANT To switch OFF the turn signal after completing the turn gently push insideasdirectedontheknob 4 3 1 2 2 Dimmer Switch 3 Turn signal lamp switch two a white dot Following are...

Page 16: ...e operating the starter switch Release starterswitchaftertheenginehasstarted There is a clutch switch provided for the safety of the rider The motorcycle cannot be started by electric starter switch u...

Page 17: ...and indicator 1 is provided When the vehicle is parked on side stand Ignition Switch ON an indicator lamp glows inthespeedometerpanel SIDE STAND INDICATOR SIDE STAND SWITCH A side stand switch 2 is pr...

Page 18: ...15 3 Padlock MAIN STAND LOCK As an anti theft feature there is a provision provided to lock the main stand by a Padlock 3 1 FUEL VALVE 3 OFF Position...

Page 19: ...16 8 motorcycle 3 2 NOTE RES Position ON Position...

Page 20: ...2 Do not overfill the tank there should be no fuel in the filler neck 4 Fill the tank withfuel 5 asshown 3 For locking position the cap with mark facing towards the front back on the opening and pres...

Page 21: ...day before operatingthemotorcycle Manufacturedby 1 TideWaterOilCo India Ltd The oil level dipstick 1 is on the right crankcase cover for measuring oil level Oil level must be maintained between the u...

Page 22: ...ed on its main stand on levelground andthattherearenoleaks Fill the crankcase through the filler hole with approximately 0 85 litre when clutch cover is not removed of therecommendedgradeoil 1 After t...

Page 23: ...recommended Cold tyre pressures are Over inflation under inflation will affect theperformance 1 2 75 48P 2 1 75 kgf cm 25 psi 2 2 00 kgf cm 28 psi 2 1 75 kgf cm 25 psi 2 2 80 kgf cm 40 psi TYRES AIR P...

Page 24: ...ear indicator 2 Arrow mark Also if you hit a pothole or hard object pull to the side of the road as soon as you safely can and carefully inspect the tyres for damage Check the tread wear indicator for...

Page 25: ...e 37 38 page 35 8 Lamps and Horn check that headlamp tail stop lamp turn signal lamps indicatorsandhornfunctionproperly 12 Side Stand Indicator make sure that the side stand is up If it is in down pos...

Page 26: ...thestarterswitch Never attempt to kick start while motorcycle is moving forward or backward This may lead to damagetotheproductandisnotsafeaswell NOTE Kick starting will not be possible when the tran...

Page 27: ...24 0 20 km hr 15 30 km hr 20 40 km hr 30 km hr and above Recommended Shifting Speed st 1 nd 2 rd 3 th 4 st 1 nd 2 rd 3 th 4 1 2 3 4 N RIDING...

Page 28: ...on loose surfaces the ability to stop themotorcyclereduces Independent use of only the front or rearbrakeincreasesstoppingdistance When descending a long steep slope use engine braking power by changi...

Page 29: ...eatalltimes ADDRESS ______________________ 1 Always lock the steering and never leavethekeyintheignitionswitch ________________________________ ________________________________ 2 Park your motorcycle...

Page 30: ...he tools contained in the kit TOOLKIT The first aid kit 2 is stored in the utility box For some emergency first aid can be performed by medicine contained in the kit Kitcontainsthefollowingitems 2 Ste...

Page 31: ...t and is fully equipped to maintain and repairit Be sure there is adequate ventilation wheneveryouoperatetheengine Burns from hot parts Do not run the engine unless instructedtodo so Make sure the eng...

Page 32: ...attery Voltage Electric Starter 1st 60 Next 100 3000 3500 6000 6500 9000 9500 12000 12500 15000 15500 Next 100 Next 100 Next 100 Next 100 3000 6000 9000 12000 15000 I C L A at every 2000 kms I C L A a...

Page 33: ...idler min idleCO adjustment ifrequired Visit Authorised Hero MotoCorp workshop for inspection cleaning lubrication and adjustmentofdrivechainatevery2000 kms NOTE Always wipe the water from the motorcy...

Page 34: ...5 1 Draintheengineoilthoroughly page19 3 Remove the oil filter screen 6 and wash it with non flammable or high flash point solvent kerosene 4 Reinstall the filter screen with the sharp edgeinsidefacin...

Page 35: ...sed Hero MotoCorp workshop onthisifrequired box wrench provided in the tool bag Cleananydirtaroundthesparkplugbase a box wrench to compress the Recommended spark plugs NGK CR7HSA BOSCH UR4AC Champion...

Page 36: ...ng and remove the air cleaner assembly 7 7 Air cleaner assembly 8 Mounting clamp 5 Air cleaner cover screws 6 Air cleaner cover 5 6 33 8 7 AIR CLEANER The air cleaner element is of Dry Paper Pleated t...

Page 37: ...should take proper seat on the othersideofthemountingclamp 5 Replace it earlier if it becomes very dirty damagedonsurfaceoronthesealingarea 9 Air cleaner element 10 Element holder 11 Air nozzle Nowblo...

Page 38: ...35 1 Slide the grommet 2 loosen the lock nut 3 andturntheadjuster 4 3 Locknut 4 Adjuster 2 Grommet A B 29 2 3 4 1 Freeplay2 6mm...

Page 39: ...ngine is cold The clearance will change as theenginetemperaturerises This condition can be determined by moving the rocker arms If they are free it is an indication that the valves are closed andthepi...

Page 40: ...irscrew B Increaser min ThrottleControlledIgnitionSystem TCIS Throttle position sensor switch 3 alters the ignition timing as per the throttle operation andensuresoptimumdrivingperformance If air scre...

Page 41: ...or the clutch does not work correctly visit your Authorized Hero MotoCorp workshop To adjust the free play loosen the lock nut 3 Turn the adjusting nut 4 to obtain the specified free play Tighten thel...

Page 42: ...chain to view chain lock plate 4 inside the hole Ensure that the chain lock plate open end 5 is installed in the opposite direction of the chainrotation 22 1 Drive chain 2 Hole cap 3 Drive chain slac...

Page 43: ...xcessive when the rear axle is moved to the farthest limit of adjustment the drive chainisworn andmustbereplaced drive chain slack is obtained Turn the adjusting nut clockwise to decrease the slack or...

Page 44: ...otoCorp workshop for inspection cleaning lubrication and adjustmentofdrivechainatevery2000kms Parkthemotorcycleonitsmainstand 3 2 2 Free play 10 20 mm Make sure that cut out on the adjusting nut is se...

Page 45: ...e obtained by this method visit your Authorized Hero MotoCorp workshop B Increase freeplay Anti Clockwise 3 Adjusting nut 4 Brake joint pin A Decrease freeplay Clockwise 3 4 CUT OUT NOT SEATED 3 Adjus...

Page 46: ...43 If proper adjustment cannot be obtained by this method visit your Authorised Hero MotoCorp workshop A B 3 4 4 Brake joint pin Front Brake Wear Indication...

Page 47: ...led type If your battery seems weak and or electrolyte is leaking causing hard starting or other electrical troubles contact your AuthorisedHeroMotoCorpworkshop 2 3 5 4 1 MF Battery MF 4 12V 3 Ah The...

Page 48: ...ies are fitted onthemotorcycle 4 Ensure the battery leads are properly connected to the battery terminals during installation Batterystorage 1 If in case your motorcycle is not used for more then a mo...

Page 49: ...nearbattery 1 FUSE REPLACEMENT Never use a fuse with a different rating from that specified It may lead to serious damage to the electrical system orafireduetoshortcircuit Battery gives off explosive...

Page 50: ...Side stand spring 4 If the side stand indicator 2 does not operate as described in steps 2 or 3 please visit your Authorised Hero MotoCorpworkshop 3 While the vehicle is removed from side stand the si...

Page 51: ...torcycle is not parked on stand The suspension action should be smooth and thereshouldbenooilleakage HEADLAMPADJUSTMENT Headlamp is factory pre set However in case of adjustment required please follow...

Page 52: ...cle with one cushion on single riding position and the other on doubleridingpositionis unsafe CAUTION 1 Raisethefrontwheelofftheground 4 Removetheaxlenut 7 2 Remove the speedometer cable 1 by pressing...

Page 53: ...que 5 4 kgf m page 41 42 Remove the axle nut 8 and pull out the axle 9 Remove the wheel Lock nut Brake stopper arm brake pedal Disconnect the brake stopper arm 4 from the brake panel 5 byremovingsplit...

Page 54: ...eplace used split pins with new ones Adjust the brake page 52 43 and drivechain page39 to41 Brake stopper arm nut torque 2 2 kgf m Axle nut torque 5 4 kgf m Do not use high pressure water or air It ca...

Page 55: ...thecatalyticconverterineffective Keeptheenginetunedup Adefective catalytic converter contributes to air pollution and can impair your engine sperformance Follow these guidelines to protect your motorc...

Page 56: ...witch OK Fuse Weak Loose Replace Fuse page 46 Secure connctions Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop Check fuel...

Page 57: ...54 Check Air Cleaner Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop Replace Spark Plug Adjust Spark Plug Gap 0 6 0 7 mm No Spark At Spark Plug...

Page 58: ...55 Check Air Cleaner Consult Authorised Hero MotoCorp Workshop 4 Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop...

Page 59: ...56 ROAD SIGNS...

Page 60: ...57...

Page 61: ...e availed within 90 days from the date of previous service or as per the recommended schedule whichever is earlier c If any is observed in HF Deluxe ECO vehicle Hero MotoCorp s only obligation liabili...

Page 62: ...ro MotoCorp s authorized workshop 10 If any maintenance repairs required due to bad road conditions or misuse of ECO vehicle HF Deluxe 14 For ECO vehicle not used in accordance with the guidelines giv...

Page 63: ...battery caused by faulty electrical systems incorrect charging and filling improper handling of the battery by unauthorized dealers auto electricians maintenance willfull abuse destruction by fire col...

Page 64: ...alty levied on you on account of non compliance with the emission standards g It is recommended to avail the services as per the recommended schedule to be eligible for the emission warranty benefits...

Page 65: ...WHAT ARE THE BENEFITS OF HERO MOTOCORP GENUINE SPARE PARTS 4Assures long life 4Peace of mind 4Ensures economy for a long time 4Safety of vehicle and rider 4Value for money 4Assured quality...

Page 66: ...ciency 4Material used is inferior 4Damages other parts of clutch like clutch center and outerclutch 4Poor acceleration 4Reduced life 4Improper sealing 4Poor performance 4Engine knocking 4Leads to leak...

Page 67: ...quent stalling of engine 4Noisy Operation 4Rider safety an issue 4Improper air filtration resulting in premature engine failure 4Affects fuel efficiency 4Discs Drum wearout resultinginsubsequent repai...

Page 68: ...O 367 368 FirstFloor Sector 34A Chandigarh 160022 India Tel 91 172 2623773 2623774 2623775 E mail chandigarh heromotocorp com HeroMotoCorpLtd KapoorTowers PlotNo 284 15 B RajpurRoad Dehradun 248001 I...

Page 69: ...H 5 Vijayawada 520008 AndhraPradesh India Tel 91 866 2546859 2546860 E mail vijayawada heromotocorp com HeroMotoCorpLtd 3 6 289 3rdFloor KareemManzil Hyderguda Hyderabad 500029 India Tel 91 40 2322373...