HERO SPLENDOR iSMART PROGRAMMED FI, Manual

Page 1: ...vels We are also using non asbestos brake shoes pads and engine gaskets which are environmentfriendlyinnature Your Authorised dealer will be glad to provide further information or Hero MotoCorp assist...

Page 2: ...IRECTIONS SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER S MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESSOFT...

Page 3: ...per Ministry of Road Transport Highways Government of India vide Notification G S R 540 E Hemostatic agent is excluded from first aid kit in reductionfromexistingkiteffectivefrom31stAugust2020 ADDEND...

Page 4: ...REPLACEMENT 57 STOP LAMP SWITCH 58 CATALYTIC CONVERTER 59 POLISHING OF VEHICLE 60 BASIC TROUBLESHOOTING 61 WARRANTY ZONAL REGIONAL AREA OFFICES VEHICLE IDENTIFICATION 1 VEHICLE VIEWS 2 VEHICLE SPECIF...

Page 5: ...legal insurancedepartments VINandEngineNo mayberequired VIN MBLJAW04 MBL JAW04 Manufacturer code Vehicle Description Model Year Check Digit Engine No JA07AA JA07AA Engine Description Year of Manufactu...

Page 6: ...gauge 24 Ignition switch with steering lock 25 Fuel tank cap 16 Tripmeter 23 Reset button 17 Service reminder indicator 19 i3s switch 15 Odometer 20 Front brake lever 21 Throttle grip 22 Electric star...

Page 7: ...Rear reflex reflector 7 Saree guard with women pillion step 11 Tail Stop lamp 8 Rear turn signal lamp 12 Rear grip 13 Seat lock 14 USB charger inside optional 15 Side stand switch 16 Front turn signa...

Page 8: ...dal 8 CCB valve inside 7 Leg guard 9 Caliper assembly 10 Front disc 11 Front suspension 14 Throttle body ECU inside 16 Exhaust muffler 1 ear 5 R shock absorber Headlamp 12 1 Front visor 3 RIGHT SIDE V...

Page 9: ...113 2 cc 0 6 0 7 mm 0 08 mm 0 12 mm 1400 100 r min Telescopic hydraulic shock absorbers Swingarm with 5 step adjustable hydraulic shock absorbers Capacities Engine Intake cold Exhaust cold Chassis an...

Page 10: ...adlamp High Low Tail Stop lamp Turn signal lamp Meter illumination Neutral indicator Turn signal indicator 150 W 5000 r min LED LED LED Brakes Dia 240 mm Dia 130 mm Front Drum type Hi beam indicator L...

Page 11: ...rkasfaraspossibleinadesignatedarea ANTI THEFTTIPS ADDRESS _______________________________________ _______________________________________________________ NAME _________________________________________...

Page 12: ...ect yourself when you ride You will find many helpful recommendations through out this manual Following are a few that we consider mostimportant Ridedefensively Always pay due attention to other vehic...

Page 13: ...fluid leaks check the tightness of critical nuts and bolts and check the handlebar brake levers brakes and wheels Ride slowly and cautiously Your vehicle may have suffered damage that is not immediate...

Page 14: ...edposition Always conduct simple pre ride inspection page22 During night time dip headlamps of your vehicle for oncoming traffic or when followinganothervehicle To make yourself more visible wear brig...

Page 15: ...orate your vehicle s running condition Genuine engine oil Hero 4T Plus SAE 10W 30 SL grade JASO MA2 engine oil recommended by and make sure you change it every 6000 km with Hero MotoCorp topupevery300...

Page 16: ...ted Fuel gauge odometer and tripmeter reading will be functional Programmed FI malfunction indicator lamp MIL illuminates i3sindicatorglowsforfewseconds Keycannotberemoved Engine cannot be started and...

Page 17: ...hows the distance travelled during a trip Tripmeter Shows accumulated distance travelled page 15 Odometer Indicates driving speed Speedometer Fuel gauge lamp MIL Programmed FI malfunction indicator Wh...

Page 18: ...s when headlamp is in Hi beam a Fuelgauge Whenthefuelgaugeneedle 1 entersthered band 2 fuel will be low and you should refill thefueltankassoonaspossible 1 Fuel gauge needle 2 Red band 1 2 Please ensu...

Page 19: ...essingtheresetbutton 3 Theservicereminderindicatorcanberesetatan AuthorisedHeroMotoCorp workshop Servicereminderindicator b Odometer Tripmeter 1 Odometer 2 Tripmeter 3 Reset button 4 Service reminder...

Page 20: ...operatedwhenthe vehicle is in neutral gear If the vehicle is engaged in gear press the clutch lever before operating the starter switch Release starter switchaftertheenginehasstarted Pressthehornswitc...

Page 21: ...uportemperaturereachesmorethan75 C In this condition the engine can be restarted eitherwithclutchlever kickorelectricstart Initialactivationofthei3ssystem Keep the i3s switch 1 to ON position Turn the...

Page 22: ...any means other than i3sfunction i3sindicatorwillnotglow blink in the speedometer In this condition vehicle will not start by pressing the clutch lever Vehiclecanbestartedbyusingkickorelectric start...

Page 23: ...redband 4 Fuel 5 Filler neck 3 1 2 1 Fuel tank cap 2 Key hole cover 3 Ignition key 4 5 2 1 1 Side stand indicator 2 Side stand switch For the safety of the customer a side stand indicator 1 isprovide...

Page 24: ...mmable and is explosive under certain conditions Refill in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the vehicle is refilled or where petr...

Page 25: ...clean cloth towel to avoid any damage due to roadshockswhileriding Kindly ensure cable is properly placed before placing USB charger cover optional toavoidanycutincable Do not leave the USB device an...

Page 26: ...age41 Any personal belongings have to be removed beforewaterwashingtoavoiddamage Always keep the USB port cap closed after use to prevent dust or water entry during rains waterwash Do not apply any so...

Page 27: ...g Fasteners Check tighten if necessary Steering Check for smooth action for easymaneuverability STARTINGTHEENGINE Always follow the proper starting procedure describedbelow If electric starter switch...

Page 28: ...thenormalstartingprocedure If the engine starts with unstable idle openthethrottleslightly If the engine does not start wait for 10 seconds thenfollowfirst3stepagain Ignitioncutoff Your vehicle is des...

Page 29: ...ltaneously BRAKING Forintegratedbrakingsystem IBS for the application of front and rear brakes simultaneously However for more effective braking it is advised to apply front and rear 4 3 2 1 N NOTE To...

Page 30: ...vehicle Wherever possible reduce speed or apply brake before entering a turn closing the throttle or braking in mid turn may cause wheel slip Wheel slip will reduce control overthevehicle When riding...

Page 31: ...high speed operation or operation in unusually wet or dusty conditions will requiremore frequentservicethan specified in themaintenanceschedule NOTE Our authorised dealership take all above mentioned...

Page 32: ...ructed todoso To help prevent the vehicle from falling over park it on a firm level surface on the mainstand Remember that your Authorised Hero MotoCorp workshopknowsyourvehiclebest andisfullyequipped...

Page 33: ...10 CheckCOemissionatidle Performthepre rideinspection ateachscheduledmaintenanceperiod page22 I INSPECT C CLEAN R REPLACE A ADJUST O OIL CHANGE L LUBRICATE T TOP UP E EMISSION CHECK In the interest o...

Page 34: ...A I A I A I C A I C A I C A I C A I C A R I I I I I Oil Circulation I I I I I 3000 3500 6000 6500 9000 9500 12000 12500 WHICHEVER COMES FIRST ITEMS DURING FREE SERVICE PERIOD SERVICE st 1 nd 2 rd 3 t...

Page 35: ...I A I A I A I A Headlamp Focus I A I A I A I A I A I A Nut Bolts Fasteners I I I I I I Wheels Tyres I I I I I I Steering Head Bearing I L A I A I I L A I A I I A I Muffler Catalytic Converter I E I E...

Page 36: ...hten a new spark plug 1 2 turn with spark plug wrench to compress the washer If you are reusing a plug it should only take 1 8 1 4turnaftertheplugseats ENGINEOIL Use hero genuine engine oil or recomme...

Page 37: ...to OFF position Start the engine let it idle for 3 5 minutes Parkthevehicleonitsmainstand 1 3 Slightly loosen the engine oil check bolt 4 and check the engine oil entry into the cylinderhead Reinstall...

Page 38: ...the vehicleonitsmainstand After the oil has completely drained reinstall the drain bolt with a new sealing washer Oilcirculationinspection To drain the oil remove the oil level dipstick anddrainbolt 1...

Page 39: ...move the ick tarter edal k s p 3 muffler 4 rider footrest assembly with side stand 5 andrightcrankcasecover 6 Removethesidestandswitchscrew 1 Installation is in the reverse order of removal 4 Engine o...

Page 40: ...ure to replace gasket with new one once removed NOTE Remove the oil filter screen 9 and wash it in clean non flammable or high flash point solvent kerosene Removethegasket 7 anddowelpins 8 7 Gasket 8...

Page 41: ...if it becomes very dirty damageonsurfaceoronthesealingarea NOTE Align the tabs of air cleaner cover before installingscrews thecover Clean the air cleaner housing using a shop towel Installthenewaircl...

Page 42: ...ncides with the index mark 5 on the left crankcase cover In this position the piston will either be on the compression orexhauststroke 1 Cylinder head cover 2 Bolts 1 2 Remove the cylinder head cover...

Page 43: ...clearance by inserting the feeler gauge 8 between the adjusting screw 9 andvalvestem 10 11 tight the valves are open rotate the cam O sprocket 6 360 clockwise and realign the T markwiththeindexmark pi...

Page 44: ...genuine clutchcables Checkforclutchcablerouting Clutch adjustment may be required if the vehicle stalls when shifting into gear or tends to creep or if the clutch slips causing accelerationtolagbehind...

Page 45: ...ked and lubricated as part of the pre ride inspection page 22 Under severe usage or when the vehicle is ridden in unusually dusty areas more frequent maintenance will be necessary improperly routed it...

Page 46: ...vehicle on its main stand with the transmission in neutral and the ignition switchin OFF position Inspect the sprocket teeth for wear or damage Adjustment Turn the chain to view chain lock plate 4 ins...

Page 47: ...ubrication Alignthechainadjusterindexmark 5 with the corresponding scale graduations 6 on boththesidesoftheswingarmequally Rear brake pedal free play and stop lamp switch free play are affected when r...

Page 48: ...placedifitisworntothe bottom of the cutout or wear limit 2 is reached For replacement visit your AuthorisedHero MotoCorp workshop 1 Drive chain slider 2 Wear limit CUTOUT 2 1 Brakes are items of perso...

Page 49: ...0 mm 3 Check the wear indicator grooves 1 on eachpad Check the brake pads for wear by examining the wear limit grooves on each pad Inspection Brake pad wear depends upon the severity of usage the type...

Page 50: ...kearm After ensuring the gap turn the second adjuster nut counterclockwise by half rotation If the free play is out specification turn the adjusternuttoobtaindesiredfreeplay FREE PLAY 20 30 mm If the...

Page 51: ...essary turn the rear brakeadjustingnut 3 CW Clockwise ACW Anticlockwise Park the vehicle on its main stand Adjustment Measure the brake pedal 1 free play beforethebrakestartstotakehold d Rear brake in...

Page 52: ...ion of the brake the brake shoes mustbereplaced Check the front forks by locking the front brake and pumping the front fork up and down vigorously The suspension action should be smooth and there shou...

Page 53: ...thespeedometergearbox WHEEL a Frontwheel Disctype Removal CAUTION Do not operate front brake lever when the wheelisremoved 1 Speedometer cable 2 Tab 3 Axle nut 4 Axle 5 Side collar 1 3 5 2 4 Installat...

Page 54: ...cable 4 from the integrated brake arm 5 and brake panel 6 by removing the front brake adjusting nut 7 and integrated brake adjusting nut 8 1 Side collar 2 Speedometer drive gear 2 1 1 2 6 8 4 3 10 11...

Page 55: ...brake rod 2 from the brake arm 3 by pushing down the brake pedal Disconnect the brake stopper arm 4 from the brake panel 5 by removing splitpin 6 andlocknut 7 c Rear wheel Pullouttheaxle 9 andcollar 1...

Page 56: ...oucanbeseriouslyhurtorkilled Follow all instructions in this owner s manual regarding tyres inflation and maintenance WARNING Front Rear 80 100 18 47P Tubeless tyre 80 100 18 54P Tubeless tyre TUBELES...

Page 57: ...ubeless tyres have some self sealing ability if they are punctured However because leakage is often very slow you should look closely for punctures whenever a tyre is notfullyinflated Always check air...

Page 58: ...wheel requires special tools and technical expertise If a tyre is punctured or damaged it is advised to visit nearest tyre manufacture Hero MotoCorp authoriseddealer workshoporthe tyre repair shop wh...

Page 59: ...on or braking a tube type tyre could slip on the rim and cause the tyretorapidlydeflate Donotinstallatubeinsideatubelesstyreon this vehicle Excessive heat buildup can causethetubetoburst Tighten bolts...

Page 60: ...urtyou Always visit your Authorised Hero MotoCorp workshop if you see any symptom of battery discharge as earliest as possible to get the batterycharged Thebatteryhasatendencyto discharge rapidly if o...

Page 61: ...anerassembly 2 Fuse ype t Bladefuse Incircuitfuse 15A 10A 10A 3 10A Reinstall in the reverse order of removal Be sure to connect the positive terminal ve first thenthenegative terminal ve Sparefuse 15...

Page 62: ...p switch 2 Adjusting nut A Advance B Retard 2 1 A B Turn the adjusting nut 2 to position stop lamp switch at a point where the stop lamp will glow just before the brake pedal is depressed to the limit...

Page 63: ...s to take place It can set on fire any combustible material that come near it Park your vehicle away from high grasses dry leaves or other flammablematerial A defective catalytic converter contributes...

Page 64: ...our vehicle wax all painted surfaces except matte painted surfaces using a commercially available polish quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specif...

Page 65: ...Spark plug gap 0 6 0 7 mm Loose contact Check for poorly connected Or loose spark plug wire Secure properly A Fuel system 1 STARTING TROUBLE ENGINE DOES NOT START 61 Turn ignition switch ON Key ON Pos...

Page 66: ...Check bulbs Fuse wrong wattage Replace fuse Weak Fused Feeble horn sound or no light Replace bulbs 4 ELECTRICAL SYSTEM Ok Check connections Loose Secure connections Consult Authorised Hero MotoCorp W...

Page 67: ...signs as theyhelpavoidaccidents TheirviolationcanbepenalisedundertheMotorVehicleAct Mandatory Speed Limit No Hand Craft No Pedestrians No Right Turn No U Turn Overtaking Prohibited No Parking Length L...

Page 68: ...information about road directions are maps of specific destinations On highways they provide information about the location of public telephones restaurants hospitals parking petrol pumps resting pla...

Page 69: ...icle needing repair should be brought along with owner s manual to Hero MotoCorp s authorized workshop for necessary inspection and carryingrectificationjob Hero MotoCorp Ltd hereinafter called Hero M...

Page 70: ...of respective manufacturersanddirectlyhandledbythemonly 7 Fornormalphenomenalikenoisevibration oilseepageetc whichdonotaffecttheperformanceofthevehicle 10 If any maintenance repairs required due to b...

Page 71: ...rrect charging and filling improper handling of the battery by unauthorized dealers auto electricians maintenance willfull abuse destruction by fire collusion theft orrecharging Thewarrantycommencesfr...

Page 72: ...being regularly maintained in accordance with the maintenancescheduleprovidedintheowner smanual f The customer should follow the recommended parts replacement as per the maintenance schedule in order...

Page 73: ...on account of non compliance with the emission standards l Emissionwarrantyshallnotbeapplicableif Thevehiclehasbeensubjectedtoabnormaluse abuse neglectandimpropermaintenanceorhasmetwithanaccident The...

Page 74: ...ssures long life CONSEQUENTIAL DAMAGES ON USING NON GENUINE PARTS Clutch plate Poor acceleration Damages other parts of clutch like clutch center and outerclutch Material used is inferior Affects fuel...

Page 75: ...fuel efficiency Poor engine performance Frequent stalling of engine Higher emission level Affects fuel efficiency Poor engine performance Rider safety an issue Discs Drumwearout resultinginsubsequentr...

Page 76: ...2623774 2623775 E mail chandigarh heromotocorp com HeroMotoCorpLtd S C O 367 368 FirstFloor Sector 34A Chandigarh 160022 India Tel 0135 2714661 2713662 2714663 E mail dehradun heromotocorp com HeroMot...

Page 77: ...H 5 Vijayawada 520008 AndhraPradesh India Tel 91 866 2546859 2546860 E mail vijayawada heromotocorp com Tel 91 40 23223735 23223727 23223570 E mail hyderabad heromotocorp com HeroMotoCorpLtd 3 6 289 3...