HERO Super Splendor, Manual

Page 1: ...any fine machine proper care and maintenance are essential for trouble free operation and optimum performance Your Authorised Hero MotoCorp dealer will be glad to provide further information or assis...

Page 2: ...THE TIME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESSOFTHESAMEISNOTUNDERTAKENORGUARANTEED Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE A...

Page 3: ...MENT PROCESS 18 16 TYRES 18 PRE RIDE INSPECTION 20 RIDING 21 BRAKING PARKING UTILITY BOX 22 15 15 ANTI THEFT TIPS 5 TIPS FOR HEALTHY ENVIRONMENT 6 23 TOOL KIT FIRST AID KIT 25 24 STARTING THE ENGINE R...

Page 4: ...Engine No XXXXECYZXYYYYY Model Super Splendor VIN Engine Variants XXXXEC Y Z X YYYYY Engine Description Year of Manufacturing Assembly Plant Month of Manufacturing Serial Number MBL XXXXEW Y Z X YYYY...

Page 5: ...old Idle speed Front Suspension Rear Suspension 0 95 litre at disassembly and 0 75 litre at draining 13 litres Minimum 1 0 litre Usable reserve 157 ml 6 72 kW 9 BHP 7000 r min 52 4x57 8 mm 9 1 1 124 7...

Page 6: ...indicator Side stand indicator 3 350 67 20 3 000 42 14 2 769 36 13 1 500 30 20 1 095 23 21 0 913 21 23 MF Battery ETZ 4 12V 3Ah 94 W 5000 r min Electric Start i3s indicator 12V 1 7W Fuse 15A 20A Trans...

Page 7: ...eping throttle in the close position Respect road signs and obey traffic rules for your own safety and that of others on the road page50 51 To make yourself more visible wear bright reflectiveclothing...

Page 8: ...d keep it in your motorcycleatalltimes 5 Accessories Make sure that the accessory does not obscure any lamps reduce ground clearance limitsuspensiontravelorsteering travel affectyourridingpositionorin...

Page 9: ...essories can upset or deteriorate your motorcycle s running condition Genuine engine oil Hero 4T Plus SAE 10W 30 SL grade JASO MA2 engine oil recommended by Hero MotoCorp and make sure you change it e...

Page 10: ...nal switch 6 Headlamp switch 7 Passing switch 8 Rear view mirror 9 High beam indicator 10 i3s indicator 11 Neutral indicator 14 Turn signal indicator 19 Ignition switch with steering lock 20 Throttle...

Page 11: ...women pillion step 8 Pillion foot rest 7 Side stand switch 9 Saree guard with 10 Reflex reflector 15 Front turn signal lamp 12 Rear grip 14 Clutch lever 13 Side cover left Accessories and features sho...

Page 12: ...al 3 Rider foot rest 8 Air suction valve 6 Oil filler cap 9 Utility box 7 Starter motor 10 Front suspension 12 Visor 13 Battery compartment inside 14 Rear turn signal lamp 15 Rear shock absorber 11 He...

Page 13: ...indicator Hi Beam indicator Side stand indicator Tripmeter knob Tripmeter Fuel gauge Indicates riding speed Shows accumulated distance traveled Flashes when turn signal switch is operated Light glows...

Page 14: ...and Passing Switch can be operated Fuel Gauge and Pass lamp will be functional Keycannotberemoved Engine cannot be started and no electrical systemwillbefunctional Keycanberemoved Keycanberemoved Key...

Page 15: ...agedingear 6 ClutchSwitch 1 Electricstarterswitch RIGHTHANDLEBARCONTROLS Ensurestarterswitch 1 isoperatedwhenthe vehicle is in neutral gear If the vehicle is engaged in gear press the clutch lever bef...

Page 16: ...ter switch continuously more than 5 seconds as continuous cranking ofenginewilldrainthebattery CAUTION 1 Electric starter switch 2 i3s Switch i3s idlestopstartsystem Starting Warmuptheengine Keep the...

Page 17: ...innormaloperatingconditionsasother vehicles and no special functions will be performed Drivingwithi3sSwitchin OFF position Is in released position By pressing the clutch lever the engine will start ag...

Page 18: ...and Ignition Switch ON an indicator lamp glowsinthespeedometerpanel ON Position At ON fuel will flow from fuel tank to the carburetor OFF Position At OFF fuel cannot flow from the tank to the carburet...

Page 19: ...the tank There should be no fuel 4 infillerneck 5 Tolock positionthecapbackontheopening with the arrow mark D on the cap facing towards the front of the motorcycle then press gently The key springs ba...

Page 20: ...arlier Starttheengine letitidlefor3 5minutes Stop the engine park the motorcycle on itsmainstandonlevelground Add the specified oil by removing the oil filler cap 1 and filling till the upper level ma...

Page 21: ...of the oil window with the motorcycle in an upright position and that there are no oilleaks CAUTION Running the engine with excessive oil can cause spark plug fouling loss in performance Engine oil is...

Page 22: ...Rider only Rider and Pillion 19 1 Air pressure gauge Rear 2 75x18 4PR 2 75x18 6PR Front Over inflation Under inflation will affect the performance CAUTION Replace tyres immediately when the wear indic...

Page 23: ...checkconditionandpressure page 18 Drive chain check condition and slackness page35 Adjustandlubricateifnecessary Clutch check for smooth operation Adjustfreeplay page3 4 Front and rear brakes check o...

Page 24: ...e the motorcycleatmorethan65km hrspeedintop gear 45 km hr in third gear 30 km hr in secondgearand15km hrinfirstgear Avoidfull throttleoperation i3s Switch make sure whether the i3s switch is in ON or...

Page 25: ...Sudden acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking accelerating or turning When descending a long steep slope use engine braking pow...

Page 26: ...rection and slide the cover back and release thekeyafterproperseating TOOLKIT FIRSTAIDKIT Kit consists of following tool Spanner 14 x 17 1 No Pin spanner 1 No Wrench sparking plug 1 No Tool bag 1 No 1...

Page 27: ...ter press the clutch lever and pushthestarterswitch STARTING THE ENGINE Turnthefuelvalve ON 2 Turn the ignition switch ON 1 Select neutral position check N indicator glows on instrument cluster with i...

Page 28: ...ing from engineexhaust Let the engine and exhaust system cool beforetouching To reduce the possibility of a fire or explosion becarefulwhenworkingaround petrol or batteries Use only nonflammable solve...

Page 29: ...echnicallyqualified Inspect maintainspecifiedtorque Note 4 Inspectforanyplayintherearsuspensionmountingbushes replaceifnecessary I INSPECT C CLEAN R REPLACE A ADJUST L LUBRICATE T TOP UP Replace engin...

Page 30: ...gine Oil Strainer Screen Engine Oil Centrifugal Filter Oil Circulation Electric Starter WHICHEVER COMES FIRST ITEMS DURING FREE SERVICE PERIOD SERVICE st 1 nd 2 rd 3 th 4 th 5 AFTER FREE SERVICE ONCE...

Page 31: ...nd 2 rd 3 th 4 th 5 AFTER FREE SERVICE ONCE IN EVERY 6000 9000 12000 15000 DAYS KM Note 1 500 750 Rear Suspension I I I I I I I I I I I I I I A I I I I I I I I I I I I I I I A I A I I I I I I I I I L...

Page 32: ...2 3 5 1 Kick starter pedal 2 Clutch cable 3 Muffler 4 Rider foot rest 5 Right crankcase cover Reinstall the centrifugal filter cover right crankcase cover kick start pedal clutch cable Fill the crank...

Page 33: ...d Make sure that the spark plug gap is 0 8 0 9 mm using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully Make sure the plug washerisingoodconditions Withtheplugwas...

Page 34: ...ment 9 Element Holder The air cleaner element should be cleaned by blowing moisture free pressurized air Startcleaningbydirectingtheairnozzle 10 inside the element and cleaning it by rotating theeleme...

Page 35: ...ster 4 FreePlayAdjustment A Decreasefreeplay B Increasefreeplay 2 Boot 3 Locknut 4 Adjuster 4 A B 32 O 45 50 mm CAUTION Never blow air initially from outside to inside as the fine dust particles may g...

Page 36: ...ththeindexmark 4 ontheleftcrankcase cover In this position the piston will either be on the compression or exhaust stroke 5 6 5 Adjusting screw 6 Lock nut piston is at Top dead center and both the inl...

Page 37: ...dlespeed please followtheinstructionsgivenhereunder Warm up the engine and park the motorcycleonthemainstand Adjustidlespeedwiththethrottlestopscrew 1 IDLESPEED 1400 100R MIN 1 2 A B 1 Throttle stop s...

Page 38: ...y areas Turn the engine OFF park the motorcycle onitsmainstandandshiftthetransmissionto neutral Removeholecap 2 morefrequentmaintenancewillbenecessary Drive chain slack 3 should be adjusted to allow a...

Page 39: ...stment Park the motorcycle on its main stand with the transmission in neutral and the ignition switchin OFF position Loosen the rear axle nut 1 and sleeve nut 2 1 Rear axle nut 36 1 Drive chain 2 Hole...

Page 40: ...inatevery2000km Refer to Maintenance Schedule on page27 DRIVECHAINSLIDER 1 Drivechainslider 2 Wearlimit CUTOUT 2 1 Chain slack Check rear brake pedal free play andadjustasnecessary page39 Checkthedriv...

Page 41: ...ves before the brake starts to take hold Free play 2 should be 10 20 mm atthetipofthebrakelever Checkthechainslider 1 forwear Thechain slider must be replaced if the or wear limit is reached For repla...

Page 42: ...for freewheelrotationwhenreleased thefinaladjustmenthasbeenmade Make sure that the cut out on the adjusting nutisseatedonthebrakejointpin 4 after If adjustment is necessary turn the rear brakeadjustin...

Page 43: ...anceFree MFBattery ETZ 4 12V3Ah 40 Brake wear indicators to the brake arm 2 moves towards a referencemark 3 onthebrakepanel 4 If the arrow aligns with the reference mark on full application of the bra...

Page 44: ...is not necessary to check the battery electrolyte level or add distilled water as the battery is a Maintenance Free sealed type If battery seems weak and or electrolyte is leaking causing hard starti...

Page 45: ...Batteryinstallation Reinstall in the reverse order of removal Be sure to connect the positive terminal first thenthenegative terminal Check all bolts and other fasteners are secure Fuse Box 1 Locatio...

Page 46: ...ry pre set However in case of adjustment required please follow the steps asgivenbelow Adjust the headlamp beam vertically by the loosening bolt move the headlamp unit forward backward for correct foc...

Page 47: ...thefrontwheelofftheground Spoke Castwheelversion Remove the speedometer cable 1 by pressingthetab 2 pullingcableout 44 1 1 Headlamp adjusting bolt SUSPENSION Inspection Checkthefrontforksbylockingthef...

Page 48: ...5 Remove the axle nut 7 Remove the axle remove the wheel Disconnect the brake cable 3 from the brake arm 4 and brake panel 5 by removingthefrontbrakeadjustingnut 6 1 Speedometer cable 2 Tab 3 Front br...

Page 49: ...the brake panel 5 by removing Remove the axle nut 8 and pull out the rearaxle 9 Remove the wheel 8 Axle nut 9 Rear axle 8 9 46 1 Rear brake adjusting nut 2 Rear brake rod 3 Brake arm 4 Brake stopper a...

Page 50: ...ed petrol can contaminate the catalyst metals making the catalytic converterineffective Keeptheenginetunedup AIR SUCTION VALVE 1 1 Air suction valve 47 After installing the wheel apply the brake sever...

Page 51: ...No spark Consult Authorised Hero MotoCorp Workshop Check spark plug for fouling Improper electrode gap Replace spark plug adjust Spark plug gap 0 6 0 7 mm Loose contact Check for poorly connected Or...

Page 52: ...attery Ok Ok Check bulbs Fuse wrong wattage Replace fuse Weak Fused Feeble horn sound or no light Replace bulbs 4 ELECTRICAL SYSTEM Ok Check connections Loose Secure connections Consult Authorised Her...

Page 53: ...se signs as theyhelpavoidaccidents TheirviolationcanbepenalisedundertheMotorVehicleAct Mandatory Speed Limit No Hand Craft No Pedestrians No Right Turn No U Turn Overtaking Prohibited No Parking Lengt...

Page 54: ...ant information about road directions are maps of specific destinations On highways they provide information about the location of public telephones restaurants hospitals parking petrol pumps resting...

Page 55: ...paid service should be availed within 90 days from the date of previous serviceoraspertherecommendedschedule whicheverisearlier c Super Splendor Hero MotoCorp s If any is observed in vehicle only pro...

Page 56: ...ve manufacturersanddirectlyhandledbythemonly Decision regarding warranty settlement shall be taken by and the same shall be final and Hero MotoCorp bindingonallconcern 3 To normal wear tear components...

Page 57: ...omes the property of the company and no scrap rebate will be given for it The warranty period on the battery being repaired replaced shall commence from the date of sale of the original battery as sta...

Page 58: ...applicable in India and shall remain valid for a period of 3 years or 30000 kms whichever occursearlier fromthedateofvehiclepurchase c The emission warranty shall be applicable only to those vehicles...

Page 59: ...ey Peace of mind CONSEQUENTIAL DAMAGES ON USING NON GENUINE PARTS Clutch Plate Reduced life Engine knocking Higher emission level Poor performance Improper sealing Leads to leakage and smoky exhaust M...

Page 60: ...failure Poor engine performance Frequent stalling of engine Higher emission level Affects fuel efficiency Poor engine performance Poor braking efficiency Discs Drumwearout resultinginsubsequentrepairc...

Page 61: ...O 367 368 FirstFloor Sector 34A Chandigarh 160022 India Tel 91 172 2623773 2623774 2623775 E mail chandigarh heromotocorp com HeroMotoCorpLtd KapoorTowers PlotNo 284 15 B RajpurRoad Dehradun 248001 I...

Page 62: ...heromotocorp com HeroMotoCorpLtd D NO 54 11 18E 2ndFloor SaiOddesseyBuilding OppExecutiveClub NearNH 5 HeroMotoCorpLtd 3 6 289 3rdFloor KareemManzil Hyderguda Hyderabad 500029 India Tel 91 40 2322373...