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8

Maintenance

To Inspect and Replace the Evaporator Pad:

It is recommended that the evaporator pad in the humidifier be replaced annually to
maintain efficient operation. However, more frequent replacement may be necessary in
areas of poor water quality. 

1.  Disconnect the power supply to the furnace.Turn OFF the water supply at the saddle

valve by turning the valve handle clockwise.

2.  Fully loosen the thumb screw at the bottom of the unit cover. The screw will remain

attached to the cover. To remove the cover from the duct, pull the bottom away and
then lift up. Put the cover aside for reassembly.

3.  Remove the water distribution tray, located above the evaporator pad. It is held in place

by a snap that must be lifted to pull out the tray.

4.  Pull the evaporator pad and frame assembly away from the duct, being careful not to

disturb the drain connection. Remove the old evaporator pad and discard.

5.  Inspect the interior of the humidifier and remove any mineral deposits and accumulation

from the frame assembly and drain tray.

6.  Remove the new evaporator pad from the plastic bag and insert into the frame assembly,

with the black spot facing up

. Ensure that no part of the evaporator pad is outside of

the frame. Return the evaporator pad and frame assembly to their original position
inside the humidifier.

7.  Check the distribution tray to ensure that holes are clear of any scale build up. If desired,

the distribution tray can be washed with mild detergent and warm water.

8.  Replace the distribution tray making sure the snap is hooked over the outside edge of

the tray. Replace the  cover and secure by  tightening the thumb screw. Turn the water
back on and reconnect power to the furnace.

End of Heating Season Shut Down:

1. Inspect and clean humidifier and components.

2. Turn water supply off at the solenoid valve.

3. Turn humidistat off.

4. Close the bypass damper if installed.

Summary of Contents for G-200/300

Page 1: ...t Bypass Humidifier Installation Operation Maintenance CAUTION READ INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS CAREFULLY FOR SAFE OPERATION EXERCISE EXTREME CAUTION WHEN WORKING WITH ELECTRIC...

Page 2: ...tents Introduction 1 Specifications 2 Capacity Selection Guide 3 Operation 3 Installation 5 Mounting Locations 6 Maintenance 7 Troubleshooting 9 Description of Parts 11 Unit Diagram and Parts List 12...

Page 3: ...at 71 to 72 F without controlled humidity Since every degree of temperature setback represents about 3 of your heating costs this can possibly represent a significant annual savings During the heatin...

Page 4: ...idifier as part of the summer shut down Be sure to install a new evaporator pad at the beginning of the heating season before starting the humidifier Like your heating system and air conditioning unit...

Page 5: ...water by using the saddle valve It is designed to be either fully open or closed A pad in the distribution tray distributes water evenly between the openings The distribution tray should be inspected...

Page 6: ...ols and humidistat for the desired conditions 30 40 Relative Humidity is typically recommended but it is important to reduce the setting whenever extreme low outdoor temperatures occur in order to avo...

Page 7: ...urnaces using 120VAC auxiliary terminals interlocked to the furnace fan connect the primary of the supplied 120 24VAC transformer to the auxiliary terminals on the furnace Connect the secondary of the...

Page 8: ...recommended that when the unit is installed in this location it is supplied with hot water service 2 If the furnace has an air conditioning coil be sure the unit does not interfere with coil ends 3 R...

Page 9: ...d be installed upstream of the conical mesh filter to reduce the frequency of cleaning Water softeners can be used to improve the quality of the supply water however deionized water is corrosive and c...

Page 10: ...drain connection Remove the old evaporator pad and discard 5 Inspect the interior of the humidifier and remove any mineral deposits and accumulation from the frame assembly and drain tray 6 Remove th...

Page 11: ...ould be an improper electrical installation The humidifier is designed to be used in conjunction with the furnace blower Q Water is constantly flowing out the humidifier drain and I am afraid that it...

Page 12: ...Corrective Action Replace the evaporator pad Clean or replace conical mesh filter and fluid restrictor Increase the humidity setting on the humidistat Turn the saddle valve handle in a counterclockwi...

Page 13: ...vaporator Pad Allows water to evaporate as warm dry air is drawn through it Must be replaced on a regular basis to maintain efficiency Fluid Restrictor Located within the water tubing of the humidifie...

Page 14: ...001 454278 002 G 109 G 125 12 353226 002 G 206 6 G 217 12 G 123 454281 002 454280 002 G 139 454279 002 G 105 IN 2ST 352680 004 351454 015 454278 002 G 109 G 125 12 353226 002 G 206 6 G 217 12 G 123 4...

Page 15: ...13 Unit Diagram 1 2 3 4 5 6 8 9 10 12 14 13 11 7...

Page 16: ...edders com Humidifiers which have been installed or become part of real estate cannot be returned CareCo will receive freight prepaid only removable parts or components of such defective humidifiers 6...

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