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I n s t a l l a t i o n ,   O p e r a t i o n ,   &   M a i n t e n a n c e   M a n u a l

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9. 

After  approximately  a  five-second  delay,  the  fill  valve 

energizes and water begins to fill the cylinder to the preset 

amp  level  or  cylinder  full  condition,  depending  on  the 

incoming water supply. When starting up the unit, it is best 

to put an amp clamp on the power leg that passes through

the  toroid  transformer.  Ensure  that  the  humidifier  fills 

to “cylinder full” (approximately 1.5” from the top of the 

cylinder),  or  that  the  amperage  reaches  the  data  label 

maximum and the fill valve de-energizes.

10.  All units are equipped with a drain tempering feature which 

mixes cold fill water with the hot drain water to protect drain 

piping. 

Unit is factory set with drain tempering inactive. 

To  activate,  move  drain  tempering  jumper  to  ON 

position from circuit board. 

(See Figure 13.)  Depending 

on  your  fill  water  pressure,  some  adjustment  of  the  fill 

metering valve may be necessary to ensure drain water of 

less than 140°F. (See Figure 11.)

11.  Reset control and high limit humidistats to their desired 

settings. Refer to instructions supplied with humidistat.

 

NOTE: The capacity of the humidifier can be adjusted be-

tween 50% and 100% of the maximum level by adjusting 

the Capacity Adjustment Pot on the main circuit board.

CAUTION!

Inadequate airflow may allow humidity to collect in areas 

causing condensation.

Herrtronic

®

 Model 6500

CYLINDER FULL

INTERFACE

ELECTRODE

RELAY

FILL VALVE

ADJUSTING SCREW

POWER

TERMINAL BLOCK

TRANSFORMER

24VAC COM

TERMINAL BLOCK

TERMINAL

STRIP

MAIN CIRCUIT

BOARD

AUXILIARY

RELAY

DRAIN SWITCH

COVER INTERLOCK

SWITCH

NOTE: If upon initial start-up of this humidifier the cylin-

der is slow in heating and/or the service light continues 

to come on, drain the tank to 1/4 full. Turn off power at 

disconnect, obtain some Alka-Seltzer tablets and crum-

ble 1/2 of one tablet (Alka-Seltzer) into the grey fill tee. 

Then turn the disconnect on and run the unit. If you have 

had to use this step on a 230V unit (6500-2), it is advisable 

that  you  order  a  GT-176-1  replacement  cylinder  rather 

than the standard replacement cylinder in the future so 

this procedure will not need to be repeated.

SECTION IV OPERATING INSTRUCTIONS

Start-up Instructions

1. 

Check that the humidifier is properly mounted and level.

2. 

Check that the water fill and drain are properly connected.

3.  Check that the correct voltage and amperage service are 

supplied.

4.  Check all controls are wired properly.

5.  Check that the steam distributor is properly installed and 

that the steam hose has been properly routed without any 

kinks or flat spots.

6. 

With  power  OFF,  double  check  all  electrical  connections 

and plumbing connections to insure that they did not loosen 

during shipment.

7.  With the control and high limit humidistats at their lowest 

settings, turn on the main disconnect. The unit should not 

begin operation.

8.  Turn the control and high limit humidistats up to their highest 

setting. The relay should energize.

Figure 11 (View in from Right Side of Unit)

Summary of Contents for Herrtronic 6500 Series

Page 1: ...H E R R M I D I F I E R w w w h e r r m i d i f i e r h v a c c o m Herrtronic 6500 Series Electrode Steam Humidifiers READ AND SAVE THESE INSTRUCTIONS...

Page 2: ...res 5 Engineering Application 6 SECTION III INSTALLATION INSTRUCTIONS Mounting 7 Plumbing 7 Steam Distribution 8 Wiring 9 Supply Power 9 Control Circuit Connections 9 SECTION IV OPERATING INSTRUCTIONS...

Page 3: ...th this number may be returned to HERRMIDIFIER for replacement Incidental expenses such as cost of transporting the humidifier to HERRMIDIFIER or labor associated with removal replacement of the parts...

Page 4: ...reached the fill valve will shut off The unit will now compare the rate of change of amp draw to a time cycle 2 Once the water in the cylinder is mineral laden and hence very conductive a drain cycle...

Page 5: ...nder life may be higher or lower depending on the exact composition of your water supply Key Features Adjustable Setpoints See Figure 13 Page 13 Capacity Range 50 100 Preset at 100 Low Drain Threshold...

Page 6: ...plest application is to utilize the steam generated by the 6500 unit to discharge it directly into the HVAC system ductwork In this application a steam pipe is preferably installed in the system ductw...

Page 7: ...lts according to the dimensions in Figure 3 4 Hang the unit on the wall and secure the bolts Be sure the unit is level and mounted directly to the wall into wood studs at least 2 thick or equivalent O...

Page 8: ...talling in the side of the ductwork make sure the unit is positioned to allow condensate to drain back down the steam hose to the steam generator The duct distributor pipe has a built in pitch to allo...

Page 9: ...rtronic Model 6500 Control Circuit Connections WARNING Do NOT install any controls inside the HERRMIDIFIER 6500 cabinet Installations of any extraneous devices inside the electrical compartment may ca...

Page 10: ...___________ ____________________________________________ Humidifier Installer Company Checklist completion date DRAIN RESERVOIR BALANCE OF DRAIN LINE TO BE 1 MIN I D DRAIN WATER TEMPERATURE IS SUITABL...

Page 11: ...l 6500 CYLINDER FULL INTERFACE ELECTRODE RELAY FILL VALVE ADJUSTING SCREW POWER TERMINAL BLOCK TRANSFORMER 24VAC COM TERMINAL BLOCK TERMINAL STRIP MAIN CIRCUIT BOARD AUXILIARY RELAY DRAIN SWITCH COVER...

Page 12: ...Figure 12D Herrtronic Model 6500 CYLINDER FULL ELECTRODE WIRE 26 POWER WIRE 33 POWER WIRE 32 115V UNIT CYLINDER FULL ELECTRODE WIRE 26 POWER WIRE 33 POWER WIRE 32 230V UNIT A C E D E C Maintenance To...

Page 13: ...cted to a complete operational test prior to shipment All circuit board adjustments are made at the factory and should not be adjusted beyond the guidelines set in this troubleshooting guide without f...

Page 14: ...utput over a 24 hour timeframe This alarm indicates a need to change the cylinder that the water supply is low in conductivity or that a foaming condition exists End of cylinder life Cylinder life is...

Page 15: ...over concentration and foaming Check restriction in fill line Adjust the metering fill valve to allow greater flow of water See Figure 11 Have water analyzed If iron content is greater than 1 mg lite...

Page 16: ...If water is going down the overflow and the water level is low Check to ensure that static pressure in the duct is not forcing water down the overflow instead of allowing water to enter the cylinder...

Page 17: ...ASSIS CYLINDER FULL INTERFACE TRANSFORMER AUX AIR PROVING SWITCH 6 8 10 5 4 2 1 1 2 3 4 5 6 7 8 9 10 TOROID 11 R1 RELAY R2 ELECTRODE RELAY FILLVALVE DRAINVALVE J1 CF ELECTRODE HUMIDISTAT 24VAC ELECTRO...

Page 18: ...530 1845 GT 118 GT 116 FILL SUB ASSEMBLY 138586 001 GT 120 EST 207 EST 1533 3 DRAIN SUB ASSEMBLY 1095 EST 1012 GT 262 EST 596 EST 207 EST 003A GT 335 EST 1512 GT 322 EST 1225 KIT EST 353 EST 105A 2675...

Page 19: ...Drain reservoir kit EST 1512 Transformer 115 230V to 24VAC EST 1530 Terminal block EST 1533 3 Drain valve kit EST 1618 Tubing 1 O D silicone EST 207 Clamp EST 207 Hose clamp SS EST 353 Bushing short 3...

Page 20: ...Form No 267949 001 Rev 11 16 HERRMIDIFIER 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www herrmidifier hvac com cs herrmidifier hvac com HERRMIDIFIER 2016 All Rights Reserved...

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