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14

www.herrmidifier-hvac.com

Herrtronic

®

 Model 6500

Unit Detected Faults (Red Service Light is ON)

Problem / Symptom

Probable Cause

Reason - Correction

Overcurrent (Solid Light)

The alarm condition occurs when an 

overcurrent situation (>138% of rated 

current)  has  occurred  and  the  humidifier 

has shut down to prevent any damage. 

This alarm indicates that there has been 

a  significant  reduction  in  resistance 

between the main legs of the supply 

power  and  the  humidifier  has  been  shut 

down to prevent damage and should be 

serviced before it is restarted. Fault LED 

R33 will be illuminated (solid - no flash).

Dead short between electrodes.

Replace the steam cylinder. Check 

resistance between electrodes with power 

OFF.

Restricted or blocked drain.

Clean and inspect drain system.

Restricted fill system.

Clean and inspect the fill system.  Check 

for restriction or loss of supply pressure.

Incoming water conductivity is outside the 

range of normal circuit board settings.  

Consult the factory for options.

Check amp draw to unit during start-up.  

If amp draw greatly exceeds rated amp 

draw, the drain threshold pot, labeled “Low 

Drain Threshold Pot”, must be increased 

2% to increase the frequency and duration 

of drains to reduce the conductivity inside 

the cylinder. 

Manually drain the unit and restart.

End of Cylinder (Fast Blink)

This alarm condition occurs if the 

humidifier  is  unable  to  reach  full  output 

over a 24 hour timeframe. This alarm 

indicates  a  need  to  change  the  cylinder, 

that the water supply is low in conductivity, 

or that a foaming condition exists.

End of cylinder life – Cylinder life is 

typically  between  500  and  2000  hours, 

depending on incoming water supply.

For emergency use, you may restart the 

humidifier  with  the  Capacity Adjustment 

Pot,  at  a  lower  level  to  allow  operation 

until a replacement steam cylinder can 

be obtained.  To clear the fault, turn the 

main disconnect to the unit “off” and then 

back ON.

If incoming water supply is less than 125 

micromho,  the  unit  may  not  be  able  to 

pass the rated current through the water. 

See NON-FAULT ACTIVATED 

PROBLEMS GUIDE – “Unit fills to the 

cylinder full condition and remains cold.”

Foaming condition exists.  

Flush  and  fill  the  steam  cylinder  several 

times and restart.  If it persists, you must 

filter  or  treat  the  water  to  remove  the 

foaming agent.  See circuit board settings 

on previous page if supply water is 

softened. See NON-FAULT ACTIVATED 

PROBLEMS GUIDE – “Water foaming 

inside the cylinder.”

Fill System Fault (Slow Blink)

This alarm condition occurs when the fill 

valve has been energized for a 24 minute 

timeframe.    The  humidifier  has  been 

shutdown to prevent any damage.

Loss of or restricted water supply.

Check fill system.

Leaking drain system.

Check drain system.

Defective drain valve.

Repair and replace as required.

Defective fill valve.

Repair and replace as required.

NOTE: The three fault conditions outlined above will cause the humidifier to shut down and the fault light on the front of 

the unit to illuminate.  To clear these faults, the main power must be turned OFF and back ON again.

Summary of Contents for Herrtronic 6500 Series

Page 1: ...H E R R M I D I F I E R w w w h e r r m i d i f i e r h v a c c o m Herrtronic 6500 Series Electrode Steam Humidifiers READ AND SAVE THESE INSTRUCTIONS...

Page 2: ...res 5 Engineering Application 6 SECTION III INSTALLATION INSTRUCTIONS Mounting 7 Plumbing 7 Steam Distribution 8 Wiring 9 Supply Power 9 Control Circuit Connections 9 SECTION IV OPERATING INSTRUCTIONS...

Page 3: ...th this number may be returned to HERRMIDIFIER for replacement Incidental expenses such as cost of transporting the humidifier to HERRMIDIFIER or labor associated with removal replacement of the parts...

Page 4: ...reached the fill valve will shut off The unit will now compare the rate of change of amp draw to a time cycle 2 Once the water in the cylinder is mineral laden and hence very conductive a drain cycle...

Page 5: ...nder life may be higher or lower depending on the exact composition of your water supply Key Features Adjustable Setpoints See Figure 13 Page 13 Capacity Range 50 100 Preset at 100 Low Drain Threshold...

Page 6: ...plest application is to utilize the steam generated by the 6500 unit to discharge it directly into the HVAC system ductwork In this application a steam pipe is preferably installed in the system ductw...

Page 7: ...lts according to the dimensions in Figure 3 4 Hang the unit on the wall and secure the bolts Be sure the unit is level and mounted directly to the wall into wood studs at least 2 thick or equivalent O...

Page 8: ...talling in the side of the ductwork make sure the unit is positioned to allow condensate to drain back down the steam hose to the steam generator The duct distributor pipe has a built in pitch to allo...

Page 9: ...rtronic Model 6500 Control Circuit Connections WARNING Do NOT install any controls inside the HERRMIDIFIER 6500 cabinet Installations of any extraneous devices inside the electrical compartment may ca...

Page 10: ...___________ ____________________________________________ Humidifier Installer Company Checklist completion date DRAIN RESERVOIR BALANCE OF DRAIN LINE TO BE 1 MIN I D DRAIN WATER TEMPERATURE IS SUITABL...

Page 11: ...l 6500 CYLINDER FULL INTERFACE ELECTRODE RELAY FILL VALVE ADJUSTING SCREW POWER TERMINAL BLOCK TRANSFORMER 24VAC COM TERMINAL BLOCK TERMINAL STRIP MAIN CIRCUIT BOARD AUXILIARY RELAY DRAIN SWITCH COVER...

Page 12: ...Figure 12D Herrtronic Model 6500 CYLINDER FULL ELECTRODE WIRE 26 POWER WIRE 33 POWER WIRE 32 115V UNIT CYLINDER FULL ELECTRODE WIRE 26 POWER WIRE 33 POWER WIRE 32 230V UNIT A C E D E C Maintenance To...

Page 13: ...cted to a complete operational test prior to shipment All circuit board adjustments are made at the factory and should not be adjusted beyond the guidelines set in this troubleshooting guide without f...

Page 14: ...utput over a 24 hour timeframe This alarm indicates a need to change the cylinder that the water supply is low in conductivity or that a foaming condition exists End of cylinder life Cylinder life is...

Page 15: ...over concentration and foaming Check restriction in fill line Adjust the metering fill valve to allow greater flow of water See Figure 11 Have water analyzed If iron content is greater than 1 mg lite...

Page 16: ...If water is going down the overflow and the water level is low Check to ensure that static pressure in the duct is not forcing water down the overflow instead of allowing water to enter the cylinder...

Page 17: ...ASSIS CYLINDER FULL INTERFACE TRANSFORMER AUX AIR PROVING SWITCH 6 8 10 5 4 2 1 1 2 3 4 5 6 7 8 9 10 TOROID 11 R1 RELAY R2 ELECTRODE RELAY FILLVALVE DRAINVALVE J1 CF ELECTRODE HUMIDISTAT 24VAC ELECTRO...

Page 18: ...530 1845 GT 118 GT 116 FILL SUB ASSEMBLY 138586 001 GT 120 EST 207 EST 1533 3 DRAIN SUB ASSEMBLY 1095 EST 1012 GT 262 EST 596 EST 207 EST 003A GT 335 EST 1512 GT 322 EST 1225 KIT EST 353 EST 105A 2675...

Page 19: ...Drain reservoir kit EST 1512 Transformer 115 230V to 24VAC EST 1530 Terminal block EST 1533 3 Drain valve kit EST 1618 Tubing 1 O D silicone EST 207 Clamp EST 207 Hose clamp SS EST 353 Bushing short 3...

Page 20: ...Form No 267949 001 Rev 11 16 HERRMIDIFIER 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www herrmidifier hvac com cs herrmidifier hvac com HERRMIDIFIER 2016 All Rights Reserved...

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