HES OzWinch HWA3500 Series, Owner'S Manual

Page 1: ...HWA3500 Series HWA5000 Series Revision 2 0 ...

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Page 3: ...entations or warranties with respect to the contents of this document and specifically disclaims any express or implied warranties or fitness for any particular purpose Further HES Winches Australia reserves the right to revise this publication and to make changes to its contents at any time without obligation to notify any person or entity of such revisions or changes Trademarks HES Winches Austr...

Page 4: ... Before Commencing Work 9 Overheating 11 Maintenance Safety 11 General Safety Rules 11 CHAPTER 2 System Overview General Description 12 Specifications 12 Options 13 Angle Chart 14 General Assembly 15 CHAPTER 3 Installation Mounting Dimensions 18 CHAPTER 4 Operation Operator Controls 19 Emergency Stop 20 Pre Start up 20 Start up Operation 20 Shutdown 21 Routine Running Checks 21 Maintenance 21 Appe...

Page 5: ... 242 Mobile 0477 946 242 Email Sales sales heswinches com au Email Accounts accounts heswinches com au Website www heswinches com au Postal HES Winches Australia P O Box 688 Helensvale Queensland 4212 Australia Address 27 11 17 Cairns Street Loganholme Queensland 4129 Australia ...

Page 6: ... that in addition to getting the best equipment for your requirements you also need to keep it operational which is why we back our superior equipment with responsive service and repair capabilities All repairs and maintenance are performed by accredited technicians An extensive selection of spare parts for most models is available to minimise any delays to equipment repairs HES Winches Australia ...

Page 7: ...ent to highlight important safety information Ensure you read and understand the information before embarking on any related task Task Safety Process Always evaluate the risk factors before starting any work that involves winches Plan Your Task List the activities required to undertake the task Use the Task Planning Ensure that the safety processes are understood and communicated to all persons in...

Page 8: ...ls communicate instructions clearly monitor and review progress Monitor and Review Work methodically check on progress and communicate Continually monitor the situation by reaffirming o Is the plan being followed o Are controls adequate o Is further assessment required o Have conditions changed If yes then stop the task and review the plan Figure 1 Task planning chart ...

Page 9: ...eaks Safe Operation In order to ensure the safety of operators and others it is important that the machine is used appropriately that design limits are not exceeded and that all risks have been identified and the appropriate risk control measures implemented Operating Safety Rules To ensure the safe winch operation the following basic Safety Rules must be understood and complied with at all times ...

Page 10: ...g and cause serious injury Keep body parts and clothing away from all moving parts as well as the rope Never exceed the maximum load specified for the winch Avoid sudden shock or movement of the winch under load and use a slow consistent speed Turn off power and remove power lead from electrical supply whenever the winch is to be left unattended Secure any loose items tools or equipment so that th...

Page 11: ...maintenance free In the event the winch requires repair contact HES Winches Australia for further information The following sections provide guidelines on how to ensure safety whilst externally servicing the winch equipment General Safety Rules Prior to conducting any work on the structure the power pack or mechanical components of the winch Ensure the machine has been powered down or isolated Wea...

Page 12: ...eel the OzWinch Signature Series II electric winch offers superior outdoor protection and longevity Specifications Characteristics Description GEARBOX Worm Drive Gear Ratio 140 1 ELECTRIC BRAKE MOTOR 1 1kW Single Phase 240v HWA3500SS 1 1 1kW Three Phase 415v HWA3500SS 3 1 7kW Single Phase 240v HWA5000SS 1 1 5kW Three Phase 415v HWA5000SS 3 LOW VOLTAGE PENDANT CONTROL 24V AC with 10M cord with Emer...

Page 13: ...scription OW SS REMOTE Wireless remote control OW SS TENSIONER Rope tensioner kit to suit all HWA3500SS and HWA5000SS Series winches SR MISC Dyneema SK75 Synthetic Rope replacement option OW SS PEDESTAL Pedestal Stand to suit all HWA3500SS and HWA5000SS Series winches ...

Page 14: ... the object against the angle of the hauling surface Table 2 Angle Chart ANGLE OF HAULING SURFACE IN DEGREES GRADIENT WINCH MODEL 5 1 12 10 1 6 12 5 1 4 5 15 1 3 75 20 1 2 75 25 1 2 1 30 1 7 3 HWA3500SS 7600kg 4300kg 3500kg 3000kg 2400kg 1900kg 1600kg HWA5000SS 10600kg 6020kg 5000kg 4200kg 3360kg 2660kg 2240kg All figures given in the Angle Chart are based on a hard surface such as concrete or ste...

Page 15: ...Owner s Manual AC Electric Winch 15 General Assembly Figure 2 General assembly parts identification diagram Reference HES1204 001 ...

Page 16: ...Owner s Manual AC Electric Winch 16 Figure 3 General assembly exploded view parts identification diagram ...

Page 17: ...ING HOUSING F210FAG 17 1 SHAFT BEARING SUC210ECO 18 1 WINCH DRUM COVER PLATE HES1204 106 SS 19A 1 GEARBOX MOTOR COVER HWA3500SS Series only HES1204 204 SS 19B 1 GEARBOX MOTOR COVER HWA5000SS Series only HES1204 212 S 20 1 GEARBOX GASKET HES1204 207 21 1 GEARBOX MOTOR COVER GASKET HES1204 208 22 1 GEARBOX MOTOR COVER GASKET HES1204 209 23 1 TERMINAL BOX HES1204 115 100 1 M16x45 HEX HD BOLT C W FLAT...

Page 18: ...he winch can be mounted to a variety of substrates and the mounting hardware should be matched accordingly Mounting Dimensions The winch can be mounted through the four 4 mounting holes to the client engineered mounting foundation The mounting holes located at each corner of the winch chassis Figure 4 Winch mounting dimensions ...

Page 19: ... used single line pull or double reeved For single line pull applications refer to Table 2 Angle Chart to determine the safe weight of the hauling object that can be hauled depending on the angle of the hauling surface The pendant controller is plugged in to the matching plug on the winch control box the pendant is low voltage 24V AC with a 10m lead Figure 5 Pendant Controller Radio Control The wi...

Page 20: ... switched off and unplugged from the power source when the winch is unattended or not in use for an extended period of time Pre Start up 1 Before starting the system or commencing operation refer to the General Checks before Use the on page 9 2 Complete a daily operator checklist prior to use for each winch refer to the Table 1 Daily Operator Checklist on page 9 for further information CAUTION Nev...

Page 21: ...plug the power lead once the winch has been switched off CAUTION Always unplug the power lead when the winch is switched off Routine Running Checks During extended periods of hauling operations the following checks should be carried out at approximately 2 hourly intervals 1 Check the system and power unit for overheating 2 Listen for any unusual sounds Maintenance The HWA3500 Series and HWA5000 Se...

Page 22: ...ing payment of any consideration on which the GST Amount is calculated 3 Title 3 1 We whilst parting with possession of the goods shall retain title to but not risk in the goods and title shall only pass to the customer when full payment in cleared funds is received by us Until this happens a the relationship between us and the customer is a fiduciary one b the customer holds the goods as bailee f...

Page 23: ...set off in respect of any claim against us 5 Non Delivery and Shortage 5 1 We will make every reasonable effort to meet quoted despatch dates but we will not be liable to the customer for any loss or damage whatsoever including consequential loss caused by a delay in or prevention of despatch of goods The term consequential loss includes but is not limited to loss of profit loss of production loss...

Page 24: ...ceed the price paid by the customer for the specific goods giving rise to the claim or case of action and the customer indemnifies us for any damages exceeding the price paid by the customer for those goods 6 7 Goods returned to us subject to a claim under warranty will be accepted on the condition that should the claim be rejected all costs incurred including transport to and from our premises an...

Page 25: ...nfringe or are alleged to infringe any patent or registered design rights or copyright the customer will indemnify us against all damages and costs incurred by us as a result of the infringement or allegation The customer will provide to us every assistance in meeting an infringement claim brought against us 13 General 13 1 Our failure to enforce or exercise at any time or for any period of time a...