Hexagon TP-R-400, Operating Instructions Manual

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Page 2: ...GUAGE DESCRIPTION PAGE DE BETRIEBSANLEITUNG 3 EN OPERATING INSTRUCTIONS FR MANUEL D INSTRUCTION IT ISTRUZIONI OPERATIVE ES INSTRUCCIONES DE OPERACIÓN Manual Version V01 00 REV01 00 Release Date 2021 09 29 ...

Page 3: ... Unit PP41 00 12 1 7 3 Dimensions with Precision Measuring Unit HPP41 10 13 1 8 Transmission and Reception Area 14 1 9 Delivery Contents Accessories and Spares 15 1 9 1 Delivery Contents 15 1 9 2 Styli 15 1 9 3 Tool holders 15 1 9 4 Accessories General 16 1 9 5 Spares 17 2 Operation 18 2 1 Tools Measurement and Test Equipment 18 2 2 Commissioning and Setup of the Touch Probe 19 2 2 1 Installing Ch...

Page 4: ...e touch probe in the tool holder with a 90 adapter 29 2 3 Optical Status Display 30 2 4 Replacing Measuring Unit 31 2 5 Force setting Measuring Unit PP41 00 only 32 2 6 Maintenance and Cleaning Measuring Unit PP41 00 only 33 2 7 Modular System for Measuring Units PP41 00 and MY21 00 only 34 ...

Page 5: ...eady signal from a touch probe should only happen if the probe is actually in the spindle This safety logic prevents the spindle or feed being stopped during normal milling operations if a signal from a measuring probe is triggered for one of the following reasons Battery replacement and subsequent functional check of the touch probe by manually switching it on Another machine with a radio wave to...

Page 6: ...ts inside the machine tool The radio wave touch probe TP R 400 is capable of measuring workpiece geometries like edges bores pins slots webs angles corners and circular arches It is also suitable for measuring complex geometries like three dimensional surfaces and for measurements involving picot axes Radio wave transmission ensures that the measuring signals from the touch probe can be transmitte...

Page 7: ...tput power of the device is far below the FCC radio frequency exposure limits Nevertheless the device shall be used in such a manner that the potential for human contact during normal operation is minimized Changes or modifications not expressly approved by m h Inprocess Messtechnik GmbH may void the FCC RSS authorization to operate this equipment FCC ID MFFR400 1 3 3 Canada IC RSS Declaration Eng...

Page 8: ...8 1 4 System Components System Components m h Radio wave Touch Probe TP R 400 m h Radio wave Receiver RWR95 51 Measuring unit MY21 00 Precision measuring unit HPP44 10 Measuring unit PP41 00 m h Radio wave Receiver RC R 100 ...

Page 9: ...TP R 400 Description 9 1 5 Variant Overview TP R 400 MY TP R 400 PP TP R 400 HPP Measuring unit MY21 00 Measuring unit PP41 00 Precision measuring unit HPP44 10 ...

Page 10: ...N Recommended Probing Feedrate max 2000 mm min Unidirectional Repeatability deflection from one direction max 1 µm 2 Sigma with 50 mm stylus and 254 mm min probing feedrate Weight TP R 400 PP without tool holder approx 320 g Maximum Battery Life with Lithium Battery Operation 300 h Standby 12 months 1 6 4 Technical Data with Measuring Unit HPP41 10 Sensing Directions X Y Z Maximum Stylus Overtrave...

Page 11: ...n X for the length of the tool holder required to calculate the total length L of the probe system can be found in the accessories catalogue The total length L is the sum of the probe length and the dimension X Battery compartment Display Setting button Aligning stylus to spindle centre Stylus Customer specified tool holder Measuring unit MY21 00 ...

Page 12: ... the length of the tool holder required to calculate the total length L of the probe system can be found in the accessories catalogue The total length L is the sum of the probe length and the dimension X Battery compartment Display Setting button Aligning stylus to spindle centre Stylus Customer specified tool holder Measuring unit PP41 00 ...

Page 13: ... X for the length of the tool holder required to calculate the total length L of the probe system can be found in the accessories catalogue The total length L is the sum of the probe length and the dimension X Battery compartment Display Setting button Aligning stylus to spindle centre Stylus Customer specified tool holder Measuring unit PP41 00 ...

Page 14: ...d in the transmission area of the other device The range for a secure signal transmission is up to 18 m Transmission and reception area emission reception behaviour of antenna 0 1 0 100 of the maximum possible transmission reception area under the given conditions of use Example If the receiver is mounted at an angle of 60 above the touch probe then S 0 9 Smax S Transmission reception range Smax M...

Page 15: ... 400 1 9 2 Styli A variety of different styli extensions and stylus adapters are available for m h touch probes It is possible to adapt the touch probe system to a wide range of use cases A comprehensive overview of the possible stylus options can be found in the accessories catalogue 1 9 3 Tool holders A variety of different tool holders is available for m h touch probes It is possible to adapt t...

Page 16: ... for tool holder VDI D20 MO B Modular adapter D20 D28 Ø20 Ø28 41 00 PP Measuring unit PP41 00 41 10 HPP Precision measuring unit HPP41 10 21 00 MY Measuring unit MY21 00 41 00 KA Cross adapter 41 00 KA V Screw plug for cross adapter 21 00 VE30 Extension L 30 mm 1 18 21 00 VE50 Extension L 50 mm 1 97 41 00 VE100 Extension L 100 mm 3 94 41 00 VE200 Extension L 200 mm 7 87 ...

Page 17: ...2 BATTERIE DECKEL Battery cover 5764 Battery cover lock 5186 20x1 Viton O ring for battery cover 1351 Clamping screw M5x0 5x7 AF2 5 mm 1352 Adjustment screw M4x8 AF2 mm 3240 Service cover 3455 O ring 16x1 for service cover 2906 Metal eyelid 2931 Conical spring 5642 O ring 25x2 for measuring unit holder ...

Page 18: ...y AF4 mm 5840 Assembly key for battery cover 1665 Spanner AF4 mm 0885 Mounting pin 2951 C spanner 3079 Dial gauge TP R 400 TB Tool box consisting of 2x Battery 3 6 V AA 4316 1x Mounting pin 0885 1x Spanner AF4 mm 1665 2x C Spanner 2951 2x Hexagon key AF2 mm 1097 2x Hexagon key AF2 5 mm 1346 1x Hexagon key AF3 mm 1780 2x Hexagon key AF4 mm 3489 1x Hexagon key AF1 3 mm 0227 1x Assembly key for batte...

Page 19: ... to the measuring unit During replacement always hold the stylus connection with the spanner AF4 mm 1 Unscrew the stylus from the touch probe using the mounting pin 1 Carefully screw the new stylus with mounting pin into the touch probe Fig 6 2 Align the stylus to spindle center refer to chapter 2 2 5 3 Calibrate the touch probe Stylus change with measuring unit MY21 00 Mounting pin 0885 Stylus M ...

Page 20: ... the stylus with a maximal torque of 1 Nm 0 74 lbf ft The use of a break shaft adapter 91 00 S M4 M4 is not permitted in conjunction with precision measuring unit HPP41 10 1 Unscrew the stylus from the touch probe using the mounting pin 2 Carefully screw the new stylus with mounting pin into the touch probe Fig 7 3 Align the stylus to spindle center refer to chapter 2 2 5 4 Calibrate the probe Sty...

Page 21: ... adjusting thread C to the cone holes on the probe 2 2 Insert both clamping screws C and tighten lightly 2 3 Insert all adjustment screws A and tighten lightly 3 Align the stylus to spindle center refer to chapter 2 2 5 4 Calibrate the probe Mounting dismounting the tool holder C Clamping screw M5x0 5x7 AF2 5 mm 2x 1351 Hexagon key AF2 mm 1097 AF2 5 mm 1346 A Adjustment screw M4x8 AF2 mm 4x 1352 A...

Page 22: ...ores 2 2 Insert both clamping screws C and tighten lightly 2 3 Insert adjustment screws A and tighten lightly 2 4 Slide the tool holder onto the modular adapter 2 5 Insert the clamping screws and tighten to the torque specified in Fig 9 3 Align the stylus to spindle center refer to chapter 2 2 5 4 Calibrate the touch probe Mounting dismounting the tool holder C Clamping screw M5x0 5x7 AF2 5 mm 2x ...

Page 23: ...ION The Touch Probe TP R 400 is protected against wrong polarity There is no need to pay attention to the polarity when inserting new batteries but the batteries must always be inserted alternately into the battery compartment 3 Insert new batteries alternately into the battery compartment refer to Fig 10 and insert the battery cover into the housing 4 Turn the battery cover lock clockwise to lock...

Page 24: ...Operation TP R 400 24 2 2 4 Setting the Touch Probe and pairing with a Receiver 2 2 4 1 Menu Structure Menu Structure ...

Page 25: ...fined in the Setup menu Version Display the firmware version of the touch probe Radio Strength Display the strength of the received radio wave signal from the receiver Legal Info Display regional radio license information Set PIN The Set PIN submenu is used to set change and delete a lock password PIN This function can be used to protect the touch probe settings against unwanted access Save Load T...

Page 26: ...s Receiver Serial XXXXX Five digit serial number of the receiver to be paired Use of the receiver channel is only possible in conjunction with RWR95 51 For other receiver types this setting must always be set to 1 2 2 4 4 Setting Procedure 1 Press the button Fig 12 on the back of the touch probe for approx 2 s to open the menu Then immediately press the button twice to confirm The display Fig 12 s...

Page 27: ... the serial number of the receiver to be paired Receiver Serial confirm the entry by pressing the Confirm setting twice The pairing process starts automatically via radio wave The recipient must be in Standby operation i e the power supply to the receiver must be present but no activation signal from the control and no Ready signal from a previously paired measuring system must be transmitted to t...

Page 28: ...n the clamping screws C 2x a little more 4 Adjust the touch probe with the adjustment screws A 4x to less than 5 µm 5 Tighten clamping screws C Fig 14 2x to the torque specified in Fig 14 6 Tighten adjustment screws A Fig 14 4x to the torque specified in Fig 14 against each other 7 Check the alignment of the stylus 8 Calibrate the probe Aligning Stylus to Spindle Centre C Clamping screw M5x0 5x7 A...

Page 29: ...h light force 3 Use cap head screw AF4 to adjust the angular position of the touch probe 5 4 Tighten the clamping screws C 2x 5 Tighten the adjustment screws A 4x against each other 6 Calibrate the touch probe Adjusting the touch probe in the tool holder with a 90 adapter Air jet with swivel screw fitting 91 00 SWV XX Hexagon key AF4 mm 3489 Angle adapter for tool holder VDI D20 VDI 90 up down up ...

Page 30: ...green Touch probe is transmitting signals LED ring blinking green red LOW BATTERY LED ring blinking orange Stylus deflected LED ring permanently red Error LED ring permanently blue for 5 s after battery is inserted Touch probe starts MY21 00 PP41 00 LED ring permanently green for 5 s after battery is inserted Touch probe starts HPP41 10 Optical status display LED ring ...