Hi-Tech ZycoTherm User Manual Download | Manualshive

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Zyco

Therm

Pump

In-Line Blend Pump

User Manual

Hi - Tech

ASPHALT SOLUTIONS

ASPHALT SOLUTIONS

www.HTAS.com

(804) 779-4871

6055 Mechanicsville Turnpike

Mechanicsville, VA 23111

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Summary of Contents for ZycoTherm

Page 1: ...ycoTherm Pump In Line Blend Pump User Manual Hi T ech Hi i T T ech T ech T ech T ech ech ASPHALT SOLUTIONS ASPHALT SOLUTIONS www HTAS com 804 779 4871 6055 Mechanicsville Turnpike Mechanicsville VA 23111 ...

Page 2: ...the system this alleviates any potential back pressures into the Blend Pump and causes the greatest amount of mix time to properly blend into the AC The separate control box should be placed inside the control house The Blend Pump requires 120VAC on a 20amp circuit It is recommended to hard wire the pump In addition to power the pump also requires a cable run from the Control House to the pump loc...

Page 3: ...re to leave the resistor and any existing wiring in place Unused wires from the CAT5 can be cut or taped back NOTE incorrect wire placement can burn the resistor V Blue wire H Brown wire PE Green wire L White wire with Brown stripe V White wire with Blue Stripe 2 Plug in or hard wire the pump power 3 Turn on the pump electrical box and the control box in the control house and look for a green Comm...

Page 4: ...elp keep moisture out of the product Prime and Calibrate 6 The pump must be primed prior to being put into service This is to fill the hose with product and to displace any air that may be in the lines Attach the quick connect with ball valve on the end of the red hose and place it just inside the tote This is for initial priming only and needs only to be done at install NOTE these are NO FLOW qui...

Page 5: ...lay to 0 Set Time out of Tolerance to 0 Press Back Set all options to a typical plant run Ideally Target Flow Rate should be greater than 0 04 Press Start Flow should begin shortly Do not run for more than 3 min Once Steady flow is achieved Press Stop same location as start Press Settings Calibration Press to the right of VFD and type in 50 and Press enter Press PID OFF This will change to PID ON ...

Page 6: ...O COMM then there is no communication between the pump and the controller SETTINGS This button will take you to the settings menu FLOW RATE Indicates the current flow rate of a run It will constantly adjust depending on the liquid moving through the pump TARGET FLOW RATE This is the target flow rate derived from the material TPH and AC These parameters must all be inputted manually When an Analog ...

Page 7: ...entered here or entered through the use of an analog signal with proper setup It is recommended to set up the analog signal to represent the AC TPH and not use the manual option SUB T TOTAL This is a running tally of the material that has been run They can be set independently depending on the needs of the plant NO FAULTS This button will indicate if there are any faults with the pump Faults inclu...

Page 8: ...d gallons or liters FLOW RATE PER This button can toggle between a rate of Gallons per hour Liters per hour and Gallons per minute Liters per minute Per hour or per minute will depend on the volume selected and the calculated time needed to run the volume START DELAY This button will allow you to set the delay of the start of the pump in seconds once the start button has been pressed Zero is an op...

Page 9: ...le through the two options HOW LONG OUT OF TOLERANCE Set in seconds this button will allow you to adjust the number of seconds the pump can be out of tolerance before the No Flow Output is triggered The right hand side of this screen deals with the actual input of the analog signal It displays the present voltage voltage 0 10V or current 4 20mA and the representation of the signal The linearizatio...

Page 10: ... is the rate at which the controller communicates with the external printer The rate on the controller must match the rate on the printer to obtain a readable printout The controller can communicate with any printer through a serial RS232 Please note that all reports and information are also being sent to the micro SD card at the rear of the touch screen This information will be recorded on the SD...

Page 11: ...en your tote is getting low Once your tote has reached this level an alarm will sound after each run until the tote is changed and reset You can turn the audio warning alarm on or off here When a new tote is installed you will need to reset the counter so that the system can keep track of how much product has been used and how much is left This screen is where you will reset the counter when a new...

Page 12: ...ridden by the PID PID ON PID OFF Turns the PID on and off The PID is what controls the speed of the pump depending on need This should only be turned off when first installed and attempting to prime AUTO TUNE AUTO TUNE ON NEXT RUN This will allow the PID to self adjust its settings to get the best possible flow rate Should only be done at factory and at plant installation ...

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