HIAB Hooklift Multilift XR S Series, User And Maintenance Manual

Page 1: ...MULTILIFT XR S 4 2018 Hooklift XR14S XR16S XR18S XR21S XR26S XR30S USER AND MAINTENANCE MANUAL 113175421 US ...

Page 2: ... the working area ground condition 15 Working area 16 Safety instructions and maintenance 18 Container 18 Loading and unloading of a container 21 Tipping 25 Before driving away 26 Safety facilities of the XR hooklift equipment 27 USE 28 Loading a container 29 Tipping a container 39 Lowering the tipping device 41 Unloading a container 45 Loading of rear heavy container 55 Unloading of a rear heavy ...

Page 3: ...ol devices 2GMR 2GCC 70 Control devices 2GRC 71 EQUIPMENT 72 Hook models 72 Locking mechanisms of the hook 75 ADDITIONAL EQUIPMENTS 79 Fast speed 79 Fast speed in tipping 80 Fast lowering option of the tipping device 81 Automatic Sequence Control 83 Friction relief 84 Protection of main cylinder 85 Hydraulic front locks 86 Bogie blocking 88 Stabilizer 89 Hydraulic or electric under run bar 91 Trai...

Page 4: ... General inspection 120 Welding 122 Electric system 123 Repairing Damaged Paint Surface 123 Emergency operation 124 How to change the backlight setting of the buttons 2GCC 125 FAULT FINDING 127 MULTILIFT PLC Diagnostic Codes 127 XR S SENSORS 146 LUBRICATION 147 Periodical Service 150 Service Card 151 WARRANTY CONDITIONS 152 To the buyer 152 Owner s Warranty 153 DELIVERY CARD 159 ...

Page 5: ... HOOKLIFT User Manual This manual concerns the MULTILIFT XR14S XR16S XR18S XR21S XR26S and XR30S hooklift equipment Information about the equipment Type of system Serial number Date of commissioning Owner Your Multilift dealer Service workshop This manual is a translation from the original operating instructions compiled in Finnish ...

Page 6: ...ontainer loading and unloading device mounted on a truck chassis An experience of over 60 years is a proof of the reliability and versatility of the equipment all over the world CE Statement of Conformity Cargotec Finland Oy Multilift has been an ISO 9001 certified company since 1995 and since 2002 the company has complied with the ISO 14001 environmental standard Multilift guarantees that the equ...

Page 7: ...omponents 1 Gripping hook and hook arm 2 Middle frame 3 Body locking mechanical and hydraulic 4 Rear frame 5 Rear rollers 6 Sub frame 7 Main cylinders 8 Sliding cylinder 9 Body locking cylinder Due to continuous product development some picture details may look different when compared to the actual device ...

Page 8: ...ultilift XR S User Manual 3 c d a b 1 2 e f 4 8 6 10 7 5 18 20 22 24 26 19 21 23 25 27 12 13 14 15 16 17 4 8 6 10 5 9 7 11 11 9 Control unit 2GCC NOTE Do not press any control unit button and do not move the control lever while starting up the control unit ...

Page 9: ...tton HOOK SAFETY LOCK 8 9 Button TELESCOPIC HOOK ARM FORWARD optional to 3c 10 11 Button TELESCOPIC HOOK ARM BACKWARD optional to 3d 12 Four digit display 13 Point voltage OK and system OK 14 Warning light FRAME NOT DOWN 15 Warning light HYDRAULIC BODY LOCKS NOT CLOSED 16 Warning light UNDER RUN BAR RETRACTED BOGIE BLOCK ENGAGED 17 Warning light AUXILIARY EQUIPMENT 18 Button HYDRAULIC BODY LOCKS C...

Page 10: ...10 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 31 33 35 37 39 41 43 45 47 32 34 36 38 40 42 44 46 48 49 51 53 55 57 59 61 63 65 50 52 54 56 58 60 62 64 66 ...

Page 11: ... in 43 Additional hydraulics 3 cylinder out 44 Additional hydraulics 3 cylinder in 45 Additional hydraulics 4 cylinder out 46 Additional hydraulics 4 cylinder in 47 Trailer tipping or trailer hydraulics cylinder out 48 Trailer tipping or trailer hydraulics cylinder in 49 Tail gate opener gate closed 50 Tail gate opener gate open 51 Tail gate opener 2 gate closed 52 Tail gate opener 2 gate open 53 ...

Page 12: ...ns specified in this manual or due to carelessness during the operation adjustment maintenance or repair of the hooklift equipment Depending on the specific working conditions additional safety instructions may be required Contact your Multilift dealer immediately if you have encountered an unsafe situation with XR hooklift equipment that is not described in this manual Safety during use general T...

Page 13: ...in shorter life span of retaining rings and gaskets In subzero temperatures 32 F it is recommended to let the pump idle for around 1 minute in order for the hydraulic oil to be warmed up During the use of the equipment the engine noise will increase due to additional loading Noise level will also increase if the container is pulled along the ground during loading or unloading of it When the equipm...

Page 14: ...he cabin to manoeuvre the hooklift by radio control Otherwise the vehicle may start mowing during loading unloading WARNING When loading unloading is done on sloping ground the driver must sit in the cabin and operate the brakes of the vehicle WARNING The driver must use great caution when loading unloading from outside the cabin because he she may e g be standing in the danger zone described abov...

Page 15: ...m Requirements for the working area ground condition Before you start loading unloading or tipping using the XR hooklift equipment you must inspect the following the ground must be firm and free from potholes into which the truck could move during operation the ground must not be slippery the ground must be level ...

Page 16: ...icient space this also applies to free height There must be at least 33 ft 10 m free space at both sides of the vehicle Check the vicinity for possible dangers When loading the container must be placed in line with the driving direction of the truck If working in the dark use working lights shining backwards in addition to the standard truck lights ...

Page 17: ...r there will be no other persons within the danger zone of the working area It is strictly forbidden for anybody to be close to the truck or the container Tip Mark out the working area for example with cones Tip Ensure that the warning buzzers are operational remember the night time limitations In case of emergency Disengage the clutch and the PTO ...

Page 18: ...specified Before picking up the container check that the hook height H tunnel height T and the width W correspond with the XR hooklift dimensions and that the notches for the body locks are in correct positions If there is even the slightest doubt of the container dimensions measure them first in order to prevent the equipment and the container from being damaged Gripping height H tunnel height T ...

Page 19: ...al specifications The condition of the container must be checked regularly Especially if you are going to use a type of container with which you are not familiar In particular check the condition of the locking points and the condition and position of the lifting hook The maximum allowed wear of the lifting hook is 10 from its nominal diameter Nominal diameter must be checked with the hooklift equ...

Page 20: ...S 125 EE FI LT LV RU SI NL 140 GB IE 150 BE BG CA CH CN DE ES FR GR IT JP LU MY NL PL PT RO SG US W 864 GB IE 1060 AT AU BE BG CA CH CZ DE GB IE JP RO 1065 DK EE ES FI FR GR IS IT LT LU LV NL NO PL PT RU SE SG SI SK US 1110 JP 1143 GB IE 201804 Country specific standard dimensions of the container Dimension Value Countries standard Countries not standard mm L min G 800 All countries G G dimension ...

Page 21: ...g of a container Ensure before loading that the length of the container is suitable for your XR hooklift equipment Loading of a balanced container requires special care Never load unload or tip a container when the load is heavier to one side or the ground is sloping 22000 lb 10000 kg 22000 lb 10000 kg ...

Page 22: ...ion the container in line by lifting the front end of it approx 3 9 in 10 cm and pulling it forward by truck This will prevent the container from being pulled outside the rear rollers and the hooklift and rear lights being damaged When moving the container to get it in line with the truck first remove all obstacles in front of the container When loading or unloading a container ensure that the hyd...

Page 23: ...is not stopped in time the truck rear end will be lifted up from the ground which will cause damaging of the container truck or the hooklift equipment Before picking up the container the gripping bar of the container must be properly inside the lifting hook In this way you prevent the container from falling The situation must be checked by lifting the container approx 3 9 in 10 cm and after that c...

Page 24: ... container If you notice anything like this STOP THE OPERATION press the clutch pedal disengage the PTO and activate the handbrake Find out the reason for this carefully Do not continue the operation before the cause has been established Failing to do this could result damaging the container or the XR equipment The disruption must be remedied before the operation is continued NEVER LOAD UNLOAD OR ...

Page 25: ...s NEVER TIP UNDER THE FOLLOWING CIRCUMSTANCES Container is top heavy at the front end or at either side Load is frozen or only partially loose Ground is slippery or uneven Strong side wind over 20 m s 44 mph 70 km h If it is necessary to drive with the tipping device up pay attention to the vicinity regarding the height of the hooklift equipment container with respect to the surroundings like brid...

Page 26: ...s secured and covered Air suspension is raised to the normal ride height Adjustable under run bar is out if necessary All red container signal lights on the control unit instrument panel must be out If a signal light on the control unit does not go out when the body locking system is locked there is a malfunction which must be corrected immediately When there is no container mounted the XR hooklif...

Page 27: ...ether by the tipping lock The lock operates mechanically Tipping action cannot be initiated if the hydraulic body locks are open Main cylinders will not be able to move if the adjustable under run bar is out does not concern the automatic under run bar HIAB shall at all times have the right to install maintain and dismantle automated remote diagnostics system or similar sensor based system the Sys...

Page 28: ...28 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 1 2 3 4 5 6 7 5 m 16 ft 5 m USE OPEN ...

Page 29: ...vate the bogie blocking cylinders or stabilising roller 6 Open the hydraulic body locks press the body lock button locks not closed signal light lit on the control unit when the locks are open Open the mechanical or hydraulic front locks optional 7 Move the hook arm fully rearward position move the control lever to left and back mechanical tipping lock will be opened in the rear position of the ho...

Page 30: ...30 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 8 9 10 11 12 13 14 15 ...

Page 31: ...13 Lift the container up move the control lever forward Check that the container is raised in line with the rear rollers By steering the truck it is possible to ensure simultaneous contact of the container to both rear rollers 14 Engage the parking brake when the container rear end is lifted from the ground 15 Pull the container fully on the truck chassis control lever is in forward position The c...

Page 32: ...32 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 16 17 18 19 20 CLOSE ...

Page 33: ...ruck is equipped with any of the following equipment do the following extend fold out the adjustable under run bar mechanical or manual hydraulic re inflate the air suspension release the bogie blocking cylinders or lift up the stabilising roller 19 Press the clutch pedal and disengage the PTO 20 Check that all signal lights of the control unit have gone out NOTE If there is a safety code CXXX and...

Page 34: ...SOR 120 AND THE CABLE LOCKS CAN BE OPENED C009 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK WHY SENSOR 317 IS ACTIVE LOCKS CAN BE OPENED SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS NOT MOVING C009 d001 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK WHY ...

Page 35: ...T d021 URB OUT SENSOR 323 IS ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS NOT MOVING OUT d022 URB IN SENSOR 322 AND URB OUT SENSOR 323 ARE NOT ACTIVE CHECK SENSOR 322 AND CABLE MAIN CYLINDERS NOT MOVING OUT SAFETY CODE DESCRIPTION NOTE C009 d003 d015 BODY LOCKS CLOSED SENSOR 317 IS ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS ARE MOVING OUT d003 d015 BODY LOCKS OPEN SENSOR 316 IS NOT ACTIV...

Page 36: ...E DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS ARE MOVING IN SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS NOT MOVING FRONT C008 MIDDLE FRAME NEARLY DOWN SENSOR 120 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS MOVING FRONT C009 d001 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317...

Page 37: ...TY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE LOCKS CAN BE CLOSED C008 MIDDLE FRAME NEARLY DOWN SENSOR 120 IS NOT ACTIVE CHECK THE SENSOR AND CABLE LOCKS CAN BE CLOSED C009 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK THE SENSORS AND CABLE LOCKS CAN BE CLOSED ...

Page 38: ...38 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 8 1 2 3 4 5 6 7 SECURE ...

Page 39: ...ing tail gate and discharging load do not hit you Open the mechanical or hydraulic front locks optional 7 Check that the container is locked hydraulic or mechanical locks are closed the middle rear frame tipping lock must be closed See Loading a short container paragraph 2 the signal light of the container locking must not be lit 8 Lift the main cylinders middle frame together with the rear frame ...

Page 40: ...40 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 9 10 11 12 13 14 15 16 17 ...

Page 41: ...ner are in the lowest position 14 Close the container tail gate Also close the mechanical or hydraulic front locks optional 15 If the truck is equipped with any of the following equipment do the following extend the adjustable under run bar mechanical or manual hydraulic re inflate the air suspension 16 Press the clutch pedal and disengage the PTO 17 Check that all signal lights of the control uni...

Page 42: ...8 IS ACTIVE CHECK THE SENSOR 120 AND THE CABLE TIPPING IS WORKABLE C009 d000 d004 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK WHY SENSOR 316 IS ACTIVE TIPPING IS WORKABLE d003 TIPPING LOCK CLOSED SENSOR 319 HAS LOST SIGNAL CHECK THAT TIPPING LOCK IS CLOSED AND SENSOR ACTIVE TIPPING IS PREVENTED d004 BODY LOCKS CLOSED SENSOR 317 IS NOT ACTIVE TIPPING IS PREVENT...

Page 43: ... CLOSED SENSOR 319 HAS LOST SIGNAL CHECK THE SENSOR 119 AND THE CABLE TIPPING IS PREVENTED d015 HOOK ARM BACK SENSOR 320 IS ACTIVE CHECK THE SENSOR AND CABLE TIPPING IS PREVENTED d021 URB OUT SENSOR 323 IS ACTIVE CHECK THE SENSOR TIPPING IS PREVENTED d022 URB IN SENSOR 322 IS ACTIVE CHECK THE SENSOR TIPPING IS PREVENTED SAFETY CODE DESCRIPTION NOTE C009 d012 BODY LOCKS OPEN SENSOR 316 AND BODY LOC...

Page 44: ...44 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 1 2 3 4 5 6 7 8 OPEN ...

Page 45: ... air suspension activate the bogie blocking cylinders or stabilising roller 7 Open the hydraulic body locks press the body lock button locks not closed signal light is lit on the control unit when the locks are open Open the mechanical or hydraulic front locks optional 8 Move the hook arm fully rearward position move the control lever to left and backward start at idle speed and then increase the ...

Page 46: ...46 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 11 12 13 14 15 9 10 ...

Page 47: ...by letting the control lever free 12 Lower the middle frame even lower Drive the truck forward so that the hook will be off the container gripping bar 13 Engage the parking brake 14 Move the hook arm middle frame to forward position hold the control lever in forward position until the frame is completely on the sub frame 15 Move the hook arm forward move the control lever to left and forward Conti...

Page 48: ...48 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 16 17 18 19 CLOSE ...

Page 49: ... hydraulic re inflate the air suspension release the bogie blocking cylinders or lift up the stabilising roller 18 Press the clutch pedal and disengage the PTO 19 Check that all signal lights of the control unit have gone out NOTE If there is a safety code CXXX and or dXXX in the display then see the chapter Safety codes after the chapter Unloading a container The unloading will start in most case...

Page 50: ...S CAN BE OPENED C009 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK WHY SENSOR 317 IS ACTIVE LOCKS CAN BE OPENED SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS NOT MOVING C009 d001 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK WHY SENSOR 317 IS ACTIVE HOOK ...

Page 51: ...T d021 URB OUT SENSOR 323 IS ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS NOT MOVING OUT d022 URB IN SENSOR 322 AND URB OUT SENSOR 323 ARE NOT ACTIVE CHECK SENSOR 322 AND CABLE MAIN CYLINDERS NOT MOVING OUT SAFETY CODE DESCRIPTION NOTE C009 d003 d015 BODY LOCKS CLOSED SENSOR 317 IS ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS ARE MOVING OUT d003 d015 BODY LOCKS OPEN SENSOR 316 IS NOT ACTIV...

Page 52: ... FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS ARE MOVING IN SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS NOT MOVING FRONT C008 MIDDLE FRAME NEARLY DOWN SENSOR 120 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS MOVING FRONT C009 d001 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSO...

Page 53: ...TY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE LOCKS CAN BE CLOSED C008 MIDDLE FRAME NEARLY DOWN SENSOR 120 IS NOT ACTIVE CHECK THE SENSOR AND CABLE LOCKS CAN BE CLOSED C009 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK THE SENSORS AND CABLE LOCKS CAN BE CLOSED ...

Page 54: ...54 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 1 2 3 4 5 22000 lb 10000 kg 22000 lb 10000 kg 22000 lb 10000 kg NOTE 1 ...

Page 55: ... heavy container to the ground move the hook arm forward before the container touches the ground Otherwise there is a danger of the container becoming loose from the hook Loading of a front heavy container When loading a too front heavy container it might happen that the equipment is not strong enough to carry out the loading although the total weight of the container and the load would not exceed...

Page 56: ... 30S Hooklift Multilift XR S User Manual 7 8 9 6 OPEN NOTE 2 NOTE If there is a safety code CXXX and or dXXX in the display then see the chapters Safety codes after the chapters Loading a container Tipping a container and Unloading a container ...

Page 57: ...w the level of the trailer or the platform 6 Open the hydraulic body locks press the body lock button locks not closed signal light is lit on the control unit when the locks are open Open the mechanical or hydraulic front locks optional 7 Move the hook arm fully rearward position move the control lever to left and backward start at idle speed and then increase the engine speed gradually 8 Move the...

Page 58: ...ngle max Working pressure of the hydr system max psi MPa Recommended oil flow rate gpm l min Operating times approx with oil flow rate X X gpm l min loading s unloading s tipping s lowering the container after tipping s Weight of the assembled equipment lbs kg XR14S XR16S 14 16 47 52 49 52 30 300 30 300 60 80 60 80 33 45 34 42 41 55 42 51 37 47 37 44 27 33 27 32 1600 1740 1860 2010 XR14S XR16S 308...

Page 59: ...0 116 1 2950 SL in mm 189 3 4808 197 2 5008 209 5308 226 7 5758 256 2 6508 256 2 6508 XR16S 46 51 53 56 59 61 G in mm 180 3 4580 200 5080 211 5360 218 9 5560 230 7 5860 239 4 6080 HM in mm 35 4 900 43 3 1100 43 3 1100 51 2 1300 57 1 1450 57 1 1450 h in mm 9 06 230 special 9 84 250 H in mm See table Container country specific standard dimensions t in mm 4 92 125 special 4 13 105 B in mm 96 5 2450 1...

Page 60: ...t type Technical performance max lbs t Tipping angle max Working pressure of the hydr system max psi MPa Recommended oil flow rate gpm l min Operating times approx with oil flow rate X X gpm l min loading s unloading s tipping s lowering the container after tipping s Weight of the assembled equipment lbs kg XR18S XR21S 39600 46200 18 21 49 53 46 53 4350 4350 30 30 20 25 80 100 20 25 80 100 34 42 4...

Page 61: ...andard dimensions t in mm 4 92 125 special 4 13 105 4 13 105 B in mm 96 5 2450 106 3 2700 112 2 2850 116 1 2950 118 1 3000 124 3150 SL in mm 209 5308 226 7 5758 256 2 6508 256 2 6508 256 2 6508 268 6808 XR21S 46 51 53 56 59 61 63 G in mm 180 3 4580 200 5080 211 5360 218 9 5560 230 7 5860 239 4 6080 249 2 6330 HM in mm 35 4 900 43 3 1100 43 3 1100 51 2 1300 57 1 1450 57 1 1450 57 1 1450 h in mm 9 8...

Page 62: ...t Tipping angle max Working pressure of the hydr system max psi MPa Recommended oil flow rate gpm l min Operating times approx with oil flow rate X X gpm l min loading s unloading s tipping s lowering the container after tipping s Weight of the assembled equipment lbs kg XR26S XR30S 57200 66000 26 30 46 52 49 55 4350 4350 30 30 30 30 120 120 30 30 120 120 50 40 50 40 60 45 60 45 50 40 50 40 40 30 ...

Page 63: ...450 1450 h in mm 10 63 270 special 11 42 290 H in mm See table Container country specific standard dimensions t in mm 4 92 125 special 4 13 105 B in mm 106 3 112 2 116 1 118 1 124 129 9 153 5 171 3 B in mm 2700 2850 2950 3000 3150 3300 3900 4350 SL in 233 6 258 4 258 4 258 4 265 1 267 1 306 4 331 5 SL mm 5933 6563 6563 6563 6733 6783 7783 8419 XR30S 56 59 61 63 G in mm 219 7 5580 231 5 5880 240 2 ...

Page 64: ...Hooklift Multilift XR S User Manual 1 2 3 4 6 7 8 5 Main components 1 Gripping hook and hook arm 2 Middle frame 3 Hydraulic locking of the container 4 Mechanical locking of the container 5 Rear frame 6 Rear rollers 7 Sub frame 8 Container supports ...

Page 65: ...ffect the hooklift construction The height and shape of the container gripping bar have an effect on the dimensions of the gripping hook the most common gripping heights are 57 1 in 1450 mm and 61 8 in 1570 mm The tunnel height between the container runs defines the height of the hooklift equipment body supports and the rear rollers and the distance between the runs the width of the rear rollers T...

Page 66: ...lift XR S User Manual 2 1 3 6 5 4 7 8 Hydraulics 1 Main cylinders 2 Sliding cylinder 3 Body locking cylinder 4 Control valve 5 Load holding valve of the main cylinder 6 Fast speed valve 7 Double check valve of the sliding cylinder 8 Locking cylinder check valve ...

Page 67: ...art of the oil flow is directed via the second valve of the main cylinders back to the return line and that is the way to obtain the accurate cylinder movements when needed The factory setting of the by pass valve is 7 gpm 28 l min By turning the valve close or open it is possible to obtain a slower motion of the main cylinder and to adjust the speed of the hook arm cylinder The electrically contr...

Page 68: ...cylinders second directional valve 5 Free circulation valve 6 Body locking cylinder pressure limiting valve 2610 psi 18 MPa 7 Body locking cylinder pressure limiting valve 2610 psi 18 MPa 8 Hook arm out push pressure limiting valve 2610 psi 18 MPa 9 Main pressure limiting valve 4350 psi 30 MPa 10 Adjustable by pass valve 4 10 gpm 16 40 l min 11 Pressure measuring nipple 12 Emergency operation push...

Page 69: ...26S 30S 1 2 3 4 5 1 Control unit in the cab 2 I O module 3 Valve wiring harness 4 Accessory wiring harness 5 Wiring harness of proximity switches Control devices 2GCC It is not allowed to make any additional connections to the electric system wiring harnesses and valve coils ...

Page 70: ...ontrol unit in the cab 2GCC 2 Control unit 2GMR 3 Radio receiver 4 I O module 5 Valve wiring harness 6 Accessory wiring harness 7 Wiring harness of proximity switches Control devices 2GMR 2GCC It is not allowed to make any additional connections to the electric system wiring harnesses and valve coils ...

Page 71: ...S 1 3 4 5 6 2 1 Control unit 2GRC 2 Radio receiver 3 I O module 4 Valve wiring harness 5 Accessory wiring harness 6 Wiring harness of proximity switches Control devices 2GRC It is not allowed to make any additional connections to the electric system wiring harnesses and valve coils ...

Page 72: ...e vehicle so that the gripping bar slides inside the hook Also see section 11 loading Before pulling the container on the vehicle check that the gripping bar is well inside the hook Pull the container on the vehicle See section 13 loading When unloading the main cylinder must be stopped as soon as the container reaches the ground The gripping bar must not be pressed down by the hook Check that the...

Page 73: ...of the pneumatic cylinder When the safety lock is open by pneumatic force a sound is produced by the pneumatic cylinder due to the released air Press the button again when necessary Reverse the vehicle so that the hook is below the gripping bar Also see section 11 loading Lift the hook by a movement of the middle frame so that it grips the gripping bar The safety lock is opened when the hook press...

Page 74: ...ring the front end of the container to the ground Stop the main cylinder when the container reaches the ground Check that the safety lock is still open If the safety lock has closed it may cause the safety lock or the gripping bar to be damaged when the hook is pressed down on the gripping bar Continue the downward motion of the main cylinders with the safety lock open until the hook is released f...

Page 75: ...n the hook arm moves forward more than 100 mm Tipping is not possible when the hook arm is all the way back During tipping the middle frame is locked to the rear frame by the tipping lock The tipping lock operates automatically according to the movements of the hook arm Locking mechanisms of the hook For safety reasons the tipping loading and unloading operations are secured with various locking m...

Page 76: ... lock locking rear frame to auxiliary frame During the lowering of a container the rear frame is mechanically locked to the auxiliary frame when the middle frame starts to rise The lock is achieved by the axle tip on the middle frame which slides under the locking stops in the auxiliary frame ...

Page 77: ...018 Hooklift Multilift XR S User Manual 113175421 XR14S 16S 18S 21S 26S 30S Container locks Outside hydraulic locks In the outside hydraulic locks the hooks lock the container in place from the outside flange ...

Page 78: ... not fully closed The signal light blinks if the lock hooks are between the open and closed positions When in traffic no driving or tipping is to be commenced if the light is on Remove the element obstructing the locks or if they are obstructed by the lock pocket in the container frame beam check that the container is correctly positioned on top of the hook device Function Open body locks Close bo...

Page 79: ...e third quicker than the standard device WARNING You may only use the fast speed option for handling empty or lightly loaded containers and controlling the device movements without the container Unloading using the fast speed option The value for the angle of middle frame that will stop the fast movement before the front end of the container reaches the ground can be controlled by using a tilt sen...

Page 80: ...th no container stop the movement before the cylinders reach their maximum length Fast speed in tipping auxiliary device to XR device with fast speed feature The fast speed tipping option is an accessory which enables faster tipping of light loads Fast speed tipping is restricted before the end of the main cylinder stroke After this limit the tipping will continue in standard speed Fast speed butt...

Page 81: ...g switch and moving the control lever forward 2GMR ja 2GRC The fast container lowering feature is switched on by pressing the fast lowering switch and then the lower body switch The switches and the lever must be kept in this position throughout the lowering process The container will then freely lower down to a predetermined angle after which the lowering process will continue at the normal speed...

Page 82: ... the cockpit during the lowering process If the vehicle is moving while the container is being lowered in fast speed mode note the height of the hooklift device container in relation to the surrounding bridges tunnels and overhead power lines Drive carefully and cautiously A rear heavy container slanted ground and or cold oil may prevent the fast lowering option from being activated ...

Page 83: ... cylinders push back the hook arm and middle frame Remember to stop the movement when the container reaches the ground Moving the joystick forward will activate the loading movement which is automatically followed by the following operations the main cylinders pull the hook arm and middle frame on top of the equipment the hook arm moves forward the hydraulic body locks are closed when the joystick...

Page 84: ...rear rollers eliminating the friction between the container and the container supports The function is activated each time the hook arm is driven forward or backward Relief of the horizontal movement Relief of the horizontal movement can be temporarily by passed by holding the fast speed switch push button pressed during the horizontal movement Joystick and fast speed button by by passing of the f...

Page 85: ... piston rods from buckling The protection circuit comprises a tilt indicator and a pressure relief valve If the tilt is greater than set angle value the working pressure is restricted to 1595 psi 11 MPa and the backwards movement of the container may stop If this does take place check that the movement of the platform rearward is free from obstructions Tilt indicator Tilt indicator ...

Page 86: ...chassis of the vehicle When the front locks are closed movements of the main cylinders and the hooking frame are inhibited Hydraulic front locks Hook stamp Body level A B Hook in mm in mm stamp Standard 0 55 14 1 54 39 none Low 0 39 10 1 54 39 10 High 0 79 20 1 77 45 20 The inner height of the front lock hook has been determined when ordering the machinery Standard height A 0 55 in 14 mm low A 0 3...

Page 87: ... and or d019 will be shown on the control display In this case open the front locks before lowering the tipping device in order to avoid damage to the front locks Function Body locks are closed Body locks and front front locks are opened locks are opened LED is slowly flashing LED is burning continuously LEDs 2GCC Display and LEDs 2GRC LEDs 2GMR Function Open the front locks Close the front locks ...

Page 88: ...nders are used by the control unit switches which control the additional valve installed in the directional valve configuration Automatic bogie blocking When the body locks are opened the directional control valve on the bogie blocking cylinders is adjusted to switch on the bogie blocking cylinders once the body locks are closed also the bogie blocking cylinders are released Attention Bogie blocki...

Page 89: ...tions the circumstances impairing the stability of vehicle are smaller own weight and larger loading capacity 1 Stabilizers are used with the help of switches located in the cabin which switches control the additional valves assembled to the directional control valve assembly Attention Stabilizers should never be used during tipping Function Engage bogie blocking Release bogie blocking LED comes o...

Page 90: ...1 2 1 2 Stabilizer operation Function Lower stabilising roller Lift stabilising roller LED comes on LED goes out LEDs 2GCC Display and LEDs 2GRC LEDs 2GMR Button 2 If the XR equipment has an adjustable under run bar the signal light of additional equipment is used as a signal light of stabilizer ...

Page 91: ...n bar is driven in and out by a push button Semi automatic under run bar moves automatically in under run bar is driven out by a push button Automatic under run bar moves automatically in and out NOTE Before using the under run bar ensure that there is nobody within the movement area of the under run bar ALWAYS before changing container or tipping move the under run bar in ...

Page 92: ...omes on Intermittent LED LED goes out Display and LEDs 2GCC Display and LEDs 2GRC LEDs 2GMR Button When the under run bar is in intermediate position the signal light flashes and the hooklift cannot be used The screen will show the code d022 In a problem situation check the functioning of the under run bar and the proximity switch ...

Page 93: ...hydraulics through the XR device control valve Check the instructions on hydraulic connections and use provided by the trailer hydraulics manufacturer Trailer tipping device controls Tipping device up Tipping device down Display 2GCC Display 2GR Button 2GCC 2GRC and 2GMR Control lever 2GCC Button 2GRC and 2GMR Control lever 2GCC Button 2GRC and 2GMR Display 2GCC Display 2GRC Button 2GCC 2GRC and 2...

Page 94: ...ds 2 alternative setting by pushing the button additional hydraulics on for 2 seconds When switching on the display will show text On for a moment Switching off can be obtained by pressing the stop the operation of additional hydraulics and the display will then show text OFF Switching on the function for continuous operation by radio control 2GRC or 2GMR is blocked up for safety reasons Function ...

Page 95: ...y operation hydraulics using the control unit membrane switch by pressing the switch for approx 2 seconds The text On will appear on the display momentarily Stop the emergency hydraulics operation through the membrane switch on the auxiliary vehicle s hook device control panel The text OFF will appear on the display momentarily Switching on the function for continuous operation by radio control 2G...

Page 96: ... 9 LED BATTERY CHARGE STATUS 10 LED CONNECTION 11 LED FRAME NOT LOWERED 12 LED HYDRAULIC CONTAINER LOCKS NOT LOCKED 13 LED UNDER RUN BAR RETRACTED The Mini Radio uses 3 AAA batteries as a power source Mini Radio may have same functions as the regular control unit of XR device but other functions are also possible After programming the symbols of corresponding functions from the sticker sheet are a...

Page 97: ...97 4 2018 Hooklift Multilift XR S User Manual 113175421 XR14S 16S 18S 21S 26S 30S 1 2 3 4 5 6 ON OFF Functions of My Mini Radio Mini Radio functions after programming are the following ...

Page 98: ...98 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 1 2 3 4 5 6 Button Function See page ...

Page 99: ...harge low LED connection Not on power off Blinking no connection On connection OK Activate the Mini Radio by pressing the Mini Radio ON switch for 2 seconds Turn the Mini Radio off by pressing the Mini Radio OFF switch for 2 seconds or switch it off using the XR device s actual controller The XR equipment function is activated by simultaneously pressing the ON switch and the button for the functio...

Page 100: ...off Radio controller 2GRC 1 14 Function buttons 15 ON OFF and EMERGENCY STOP SWITCH 16 LED BATTERY CHARGE STATUS On battery charge low 17 LED CONNECTION Blinking no connection 18 LED EXTRA EQUIPMENT 19 DISPLAY CONNECTION 20 LED FRAME NOT LOWERED 21 LED HYDRAULIC CONTAINER LOCKS NOT LOCKED 22 LED UNDER RUN BAR RETRACTED 23 DISPLAY BATTERY CHARGE STATUS Symbol sticker sheet Note One sticker sheet is...

Page 101: ...he cabin The station also acts as a holder for the controller when it s not being used The radio controller can have the same functions as the XR device s actual controller but it s also possible to have different functions The controller has 14 different three position function buttons Each button can be programmed with two different functions After programming the functions attach the correspond...

Page 102: ... 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 The functions in my radio controller Radio controller functions after programming are as follows ...

Page 103: ...103 4 2018 Hooklift Multilift XR S User Manual 113175421 XR14S 16S 18S 21S 26S 30S 1 2 3 4 5 6 7 Button Function See page ...

Page 104: ...104 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S User Manual 8 9 10 11 12 13 14 Button Function See page ...

Page 105: ...XR equipment functions see the USE section of this manual Activate the radio controller by turning the ON OFF switch Turn the radio controller off by pressing ON OFF switch LED battery charge status Not on OK On battery charge low LED connection Not on power off Blinking no connection On connection OK XR equipment functions are activated by pressing the button for the function to be activated 1 14...

Page 106: ...med maintenance will increase the safety reliability and economy of the hooklift equipment All accomplished services and replacements of wearing parts are worth while to record In connection with the maintenance work the work safety must be noted and all possible danger elements must be kept in mind by everybody participating This instruction must be read carefully before commencing any service wo...

Page 107: ...t All the spare parts must conform with the technical requirements of Multilift The best way to ensure this is to use the original Multilift spare parts The safe and easy accomplishment is best achieved by using the correct and sound tools Note the service and inspection periods mentioned in this instruction and the replacement needs of parts which have been noted in connection with the equipment ...

Page 108: ...xample with a warning sign If there are several persons involved in the service work at the same time the one having the ignition key must inform everybody if for example the truck engine is started or the hooklift functions are used If the work area is under the tipping frame the equipment must be moved to loading position Hooklift in rear position If the work is done under the middle frame the e...

Page 109: ...en completed BE AWARE Never move the middle frame or the rear frame by means of hydraulics against the tipping support The equipment cylinders are powerful enough to break the support or the frames and there is a great risk of personal injury Stop the movement of the main cylinders immediately when the frame reaches the support Stop the truck engine always when doing service work under the raised ...

Page 110: ...appropriate manner noting all environmental rules and regulations Before commencing any service or repair work ensure that the vehicle is standing on an even surface with the hand brake engaged Remember to follow appropriate work safety and environmental instructions Record all service and repair work and any special matters which have appeared during the job Service table Daily 1 1 Check the safe...

Page 111: ...t equipment carefully 3 2 Lubricate all the lubrication points 3 3 Check all the safety functions without a container 3 4 Check all frame constructions for possible damages and ensure their correct functioning 3 5 Check the tightness and condition of all fastening bolts 3 6 Check the gripping hook condition and wear 3 7 Check the whole hydraulic system for leaks and damages 3 8 Check the condition...

Page 112: ...r eyes Do not carry out work on hydraulic components under a raised frame Use always a mechanical support Do not remove any hydraulic components before supporting the frames and releasing hydraulic system pressure Pipe connections hose lengths and materials must conform with the Multilift requirements Use original Multilift spare parts or ensure otherwise that the components correspond with the hi...

Page 113: ...p funnels and containers free of dust Always use clean towels or preferably high quality tissue Before removing the hydraulic system components clean the surrounding areas carefully with steam or fat removal agent Checking the oil level When the middle frame and the hook arm are in operating position the oil level should be in the middle of the sight glass Checking the return filter Use a dirt ind...

Page 114: ... a sign of too little oil or of a leak in suction line solid particles indicate a component damage or old oil air is a sign of oil ageing as a result of overheating If you notice any of the above symptoms in oil change it according to the following instructions Attention Hydraulic oils especially mineral oils are hazardous to environment Therefore follow all regulations pertaining to collecting an...

Page 115: ...he hydraulic oil 1 Check that all piston rods of the cylinders are in retracted position 2 Completely empty the oil tank via the drain plug 3 Change the return filter 4 Fill the tank with new oil via the return filter 5 Check the air filter Hydraulic oil specifications Quality classes ISO 6743 4 type HV or DIN 51524 part 3 type HVLP or Swedish SMR standard for hydraulic oil SHS Degree of cleanline...

Page 116: ...in question A lower ambient temperature is the same as the lowest starting temperature Note Vegetable based bio oils are not allowed to be used Only synthetic environment friendly oils that meet the above mentioned requirements are allowed Note Do not mix different oil qualities Mixing of different oils weakens generally their characteristics If it is necessary to use an alternative oil check with...

Page 117: ... out with a suitable flushing agent 2 Completely empty the hydraulic cylinders tubes hoses and the suction hose to the pump 3 Change the return filter 4 Fill the tank with new oil via the return filter Operate all cylinders carefully to ensure that they will be filled with oil Ensure that the pump is filled all the time Fill up the tank before it gets empty 5 Drive for 2 or 3 days 6 Check that all...

Page 118: ...e approx 20 in 0 5 m raised moving of hook arm is not possible during tipping hook arm cannot be moved when the hydraulic body locks are closed body locks signal light is lit when the locks are not closed Check the functioning of the load holding valves with a loaded container let the hooklift stay with the container raised for 5 minutes and check that the tipping device has not descended by itsel...

Page 119: ...does not seem normal the equipment has to be taken to maintenance and the fast speed option should not be used before it has been checked Check the functioning of the fast lowering option of the tipping device accessory with an empty container and on level ground NOTE Fast speed might not be activated if you are using cold oil or working on slanted ground Never change the settings of the sensors a...

Page 120: ...iston rods If the chromium surface of the rod is damaged especially if the scratches are longitudinal the rod or the whole cylinder must be changed wear rate of the gripping hook The original thickness of the hook must not be worn more than 10 wear rate of the slide pads The maximum wear of the slide pads is 0 12 in 3 mm but already a clearance of over 0 04 in 1 mm between the hook arm and the mid...

Page 121: ...9 2 m m s min 54 mm s min 54 mm XR S std XR S DE s 60 mm s 60 mm 30 mm 100 mm Мin 55 mm Мin 71 mm Мin 10 mm Мax 100 mm XR S pneum Hook wear limits Мin 2 17 in 55 mm Мax 3 94 in 100 mm Мin 0 39 in 10 mm XR S pneum s 2 36 in 60 mm Мin 1 77 in 45 mm 3 94 in 100 mm Мin 2 56 in Мin 3 15 in Мax 3 54 in 90 mm XR S std 1 18 in 30 mm s min 2 3 in 54 mm Мin 2 80 in 71 mm ...

Page 122: ... all the electrical connections which need to be disconnected before welding Remove the hooklift equipment electrical system connection to the truck always before welding Connect the earthing cable as close as possible to the spot to be welded If the welding current flows through bearings joints and seals they might get damaged Check that the welding and flame cutting sparks do not fly to oily are...

Page 123: ...R 140 2 FeSa 2 Surface damage occurring during the transport installation or usage of the device must immediately be repaired to prevent the damage from spreading Cover up surfaces near the device clean up the damaged area and surfaces surrounding it of any impurities and existing paint down to the steel surface even out the edges of the paint surface Make sure that the surface is completely free ...

Page 124: ... device may be restored to its normal state by operating the control valve manually 1 Press down the button located at the end of valve for needed direction 101 or 114 and hold it down 2 Press down the button located at the end of free circulation valve 108 3 Release the buttons when you would like to stop the movement Note The valve stem return spring 101 or 114 is rather rigid and requires effor...

Page 125: ...op of the cab controller are the access buttons to the software Normally these buttons are identified as body locks closed and body locks open The procedure of setting the illumination strength of the backlight is the following Press the first row buttons simultaneously for 10 seconds C002 can be seen in the display while pressing the buttons System will make 2 short beeps and all red LEDs will be...

Page 126: ... forwards or backwards to adjust the active illumination strength between 0 100 When you have the desired illumination level press the top right button locks open to save the value Press the hook safety lock button to show the LO in the display and wait until a value is shown Move the joystick forwards or backwards to adjust the inactive illumination strength between 0 100 When you have the desire...

Page 127: ...ck to normal operation The text OFF will be shown for a couple of seconds in the display The backlight illumination will dim after 30 seconds of inactive period and light up when joystick is moved or any button pressed If both HI and LO are set to same value there is no difference in the brightness Press 5 s FAULT FINDING MULTILIFT PLC Diagnostic Codes The diacnostic codes of Multilift PLC can be ...

Page 128: ...error Conflicts can be less critical and usually there is a missing signal from a switch causing the error Diagnoses are usually caused by fault operation or missing signal from proximity switch If there are more than one error code in the system the display in control unit is showing them in sequence and should be read all before any corrective action is started The service display will show all ...

Page 129: ...IPPING IS ON EMERGENCY STOP IS ON SERVICE TOOL ACTIONS ONGOING SOFTWARE LOADING DOWNLOADING ETC CONFLICT CODE C001 C020 SEE CODES ON FOLLOWING PAGES IN THE CHAPTER ERROR CODES CONFLICTS DIAGNOSTIC CODE D001 D028 SEE CODES ON FOLLOWING PAGES IN THE CHAPTER ERROR CODES DIAGNOSES FAILURE CODE F001 F081 SEE CODES ON FOLLOWING PAGES IN THE CHAPTER ERROR CODES FAULTS CONTROL UNIT ERROR CODE 01 01 99 00 ...

Page 130: ...RROR ON CONTROL BOX CONTROL BOX INTERNAL ERROR 2 REPLACE CONTROL BOX IF ERROR REPEATS F003 VALUES FROM PRESSURE SENSOR NOT LEGAL 2024 PRESSURE SENSOR CHECK CONNECTION REPLACE SENSOR NO ACTION F004 INTERNAL PARAMETER ERROR 2024 PARAMETER CHECK PARAMETERS REPLACE MAIN BOX NO ACTION F005 CAN BUS NOT ABLE TO COMMUNICATE WITH 2024 ANY POSITION TIME OUT 1 CHECK BOX CAN BUS WIRE REPLACE IF NECESSARY NO A...

Page 131: ... CABLES F014 Main cylinder in 1 voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F015 Main cylinder in 2 short cut 2024 SHORT CIRCUIT CHECK THE CABLES F016 Main cylinder in 2 voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F017 Main cylinder out 1 short cut 2024 SHORT CIRCUIT CHECK THE CABLES F018 Main cylinder out 1 voltage when not contr...

Page 132: ...THE CABLES F024 Sliding backwards voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F025 Sliding forwards short cut 2024 SHORT CIRCUIT CHECK THE CABLES F026 Sliding forwards voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F027 Fast speed short cut 2024 SHORT CIRCUIT CHECK THE CABLES F028 Fast speed voltage when not controlled 2024 Voltage w...

Page 133: ...CK THE CABLES F034 Bodylocks Out voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F035 Urb In short cut 2024 SHORT CIRCUIT CHECK THE CABLES F036 Urb In voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F037 Urb Out short cut 2024 SHORT CIRCUIT CHECK THE CABLES F038 Urb Out voltage when not controlled 2024 Voltage when not controlled CHECK TH...

Page 134: ... F044 Tilting Forwards voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F045 Tilting Backwards short cut 2024 SHORT CIRCUIT CHECK THE CABLES F046 Tilting Backwards voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F047 Bogie Blocking On short cut 2024 SHORT CIRCUIT CHECK THE CABLES F048 Bogie Blocking On voltage when not controlled 2024 Volt...

Page 135: ...ics1 Out short cut 2024 SHORT CIRCUIT CHECK THE CABLES F054 Additional Hydraulics1 Out voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F055 Hook lock short cut 2024 SHORT CIRCUIT CHECK THE CABLES F056 Hook lock supply voltage 2024 Voltage when not controlled CHECK THE CABLES F057 Buzzer short cut 2024 SHORT CIRCUIT CHECK THE CABLES F058 Buzzer supply voltage 2024 Volt...

Page 136: ...not controlled CHECK THE CABLES F065 Additional Hydraulics2 In short cut 2024 SHORT CIRCUIT CHECK THE CABLES F066 Additional Hydraulics2 In voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F067 Additional Hydraulics2 Out short cut 2024 SHORT CIRCUIT CHECK THE CABLES F068 Additional Hydraulics2 Out voltage when not controlled 2024 Voltage when not controlled CHECK THE C...

Page 137: ...not controlled 2024 Voltage when not controlled CHECK THE CABLES F077 SUPPLY VOLTAGE FOR CONTROL UNIT SHORT CIRCUIT 2024 CONTROL UNIT SHORT CIRCUIT CHECK POWER WIRES BETWEEN 2024 MODULE AND CONTROL UNIT F078 SUPPLY VOLTAGE FOR CONTROL BOX WHEN NOT CONTROLLED 2024 Voltage when not controlled CHECK THE CABLES F079 TILT SENSOR VALUES NOT LEGAL OR NOT CONNECTED 2024 Tilt sensor middle frame out of ran...

Page 138: ...OCKER SWITCH 2 C004 BOTH INPUTS PRESENT AT CONTROL BOX CONTROL BOX ROCKER SWITCH CONFLICT 3 REPLACE ROCKER SWITCH 3 C005 BOTH INPUTS PRESENT AT CONTROL BOX CONTROL BOX ROCKER SWITCH CONFLICT 4 REPLACE ROCKER SWITCH 4 C006 BOTH INPUTS PRESENT AT CONTROL BOX CONTROL BOX ROCKER SWITCH CONFLICT 5 REPLACE ROCKER SWITCH 5 C007 MIDDLE FRAME DOWN SENSOR IS 1 AND REAR FRAME IS 0 HOOKLIFT INPUTS CONFLICT 1 ...

Page 139: ... DIRECTIONAL SWITCH CENTER TAPP IN MIDDLE CONTROL BOX JOYSTICK CONFLICT CALIBRATE JOYSTICK CHECK WIRES REPLACE IF NECESSARY C015 JOYSTICK HIGH VALUE WITHOUT DIRECTIONAL SWITCH CENTER TAPP NOT IN MIDDLE CONTROL BOX JOYSTICK CONFLICT CALIBRATE JOYSTICK CHECK WIRES REPLACE IF NECESSARY C016 JOYSTICK LOW VALUE WITHOUT DIRECTIONAL SWITCH CENTER TAPP NOT IN MIDDLE CONTROL BOX JOYSTICK CONFLICT CALIBRATE...

Page 140: ...KS IN WRONG POSITION OPEN CLOSE THE BODYLOCKS OR CHECK SENSORS d003 TIPPING LOCK IS OPEN TIPPING LOCK IN WRONG POSITION CHECK THE TIPPING LOCK CLOSED SENSOR OPEN THE LOCKS SLIDE FWD NO HOOKLIFT FUNCTION d004 TIPPING LOCK IS CLOSED TIPPING LOCK IN WRONG POSITION CHECK THE TIPPING LOCK CLOSED SENSOR CLOSE THE LOCKS SLIDE BWD NO HOOKLIFT FUNCTION d005 TIPPING LOCK IS IN MIDDLE POSITION TIPPING LOCK I...

Page 141: ...ION d013 REAR FRAME IS DOWN REAR FRAME IN WRONG POSITION d014 ARM IS NOT IN BACK POSITION TELESCOPIC TILTING ARM IN WRONG POSITION SLIDE TILT BWD OR CHECK THE HORIZONTAL MOVEMENT BACK SENSOR d015 ARM IS IN BACK POSITION TELESCOPIC TILTING ARM IN WRONG POSITION d016 PULL LIMITER IS ACTIVE PULL LIMITER IS ACTIVE SLIDE TILT BWD OR CHECK THE PULL LIMITER SENSOR NO SLIDE FWD d017 CRANE BODY IS ACTIVE C...

Page 142: ...IFT FUNCTION d020 URB IS IN URB IN WRONG POSITION d021 URB IS OUT URB IN WRONG POSITION d022 URB IS IN MIDDLE POSITION URB IN WRONG POSITION d023 Not in use d024 Not in use d025 Not in use d026 EASYCOVER IS IS NOT LOWERED TO LOWEST POSITION EASYCOVER IS IS UP LOWER THE MAST OR CHECK THE SENSOR d027 WEIGHING SYSTEM IS ON WEIGHING IS ON SWITCH THE WEIGHING OFF d028 MIDDLE FRAME IS NOT MOVED TO REAR ...

Page 143: ...CALLY WAIT UNTIL THE SYSTEM HAS STARTED 01 04 MEDIUM RAM MEMORY FAILURE INCORRECT RAM AND OR HARDWARE IDENTIFICATION ERROR DISPLAYED ON DISPLAY CAN MODULE SWITCHED TO PRE OPERATIONAL STATE AND SYSTEM WILL SELF RESET AUTOMATICALLY WAIT UNTIL THE SYSTEM HAS STARTED ERROR CODE 1 2 CATEGORY DESCRIPTION CAUSE ACTION Error codes control unit POSSIBLE ERRORS INSIDE CONTROL UNIT WHEN INTERNAL OR COMMUNICA...

Page 144: ...L SELF RESET AUTOMATICALLY WAIT UNTIL THE SYSTEM HAS STARTED 08 03 MEDIUM CAN PHYSICAL LAYER ERROR BAD COMMUNICATION TRANSMISSION ERROR DISPLAYED ON DISPLAY CAN MODULE SWITCHED TO PRE OPERATIONAL STATE AND SYSTEM WILL SELF RESET AUTOMATICALLY WAIT UNTIL THE SYSTEM HAS STARTED 08 04 MEDIUM CAN MESSAGE LENGTH ERROR CAN MESSAGE LENGTH IS TOO LONG ERROR DISPLAYED ON DISPLAY CAN MODULE SWITCHED TO PRE ...

Page 145: ...OR DETECTED ON JOYSTICK ERROR DISPLAYED ON DISPLAY JOYSTICK FUNCTIONALITY WILL BE REMOVED UNTIL NEXT POWER CYCLE 17 01 SEVERE LOW POWER SUPPLY LOW POWER SUPPLY BELOW 8 5 VDC ERROR DISPLAYED ON DISPLAY SYSTEM SWITCHED TO ERROR STATE SYSTEM MUST BE POWER CYCLED 17 02 SEVERE HIGH POWER SUPPLY HIGH POWER SUPPLY ABOVE 36 0 VDC ERROR DISPLAYED ON DISPLAY SYSTEM SWITCHED TO ERROR STATE SYSTEM MUST BE POW...

Page 146: ...y on front lock left body on Ø18 or Ø30 NO or NC 220 Front lock right Arms out Bogie bl on Ø18 or Ø30 NO or NC 313 Main cylinder protection tilt indicator 314 Fast speed tipping or hook lock tilt indicator 321 Pull limiter DE or locking beam Ø18 NO 322 URB in Ø18 NO 323 URB out or bogie blocking Ø18 NO 219 322 323 313 314 220 321 Standard Optional XR S SENSORS XR S SENSORS Standard Optional Standa...

Page 147: ...tor 321 Pull limiter DE or Locking beam Ø18 NO 322 URB in Ø18 NO 323 URB out or Bogie blocking on Ø18 NO LUBRICATION Lubricate all the lubrication points at max 3 month intervals Amore recommended lubrication interval would be 1 month Note The hooklift equipment contains plastic surface slide bearings Use LITHIUM based general lubrication grease EP2 Molybden based lubricant shortens the service li...

Page 148: ...148 4 2018 113175421 XR14S 16S 18S 21S 26S 30S Hooklift Multilift XR S Service Manual 1 2 3 4 6 7 7 9 8 10 11 5 XR14S XR16S XR18S XR21S XR26S XR30S Lubrication points ...

Page 149: ...ring under the rear frame 1 1 5 Middle frame bearing on the rear tube of the middle frame Only XR26S and XR30S 1 1 6 Rear frame bearing 1 1 7 Rear rollers 2 2 8 Pull limiting shaft accessory 1 9 Hooks of the hydraulic locks if necessary spray 10 Hook arm slide tube if necessary spray 11 Safety lock DE 1 Total number of nipples 14 3 It is recommended to use a drying material for example teflon or a...

Page 150: ...ervice at 12 months interval in normal use 0 15 platform changes a day at 6 months interval in 2 shift use 16 30 platform changes a day at 3 months interval in 3 shift use over 30 platform changes a day As running hours the service should be done at 180 200 hours interval Environmental notice Appropriate disposal of used oils lubricants discarded parts and other used material Recycling after servi...

Page 151: ...Card Services done below on XR hook device type XR _____________________ Serial Number _________________________________________________ Service Carried out by Signature Date Commissioning inspection 1st Service 2nd Service 3rd Service 4th Service 5th Service 6th Service 7th Service 8th Service ...

Page 152: ...ion and maintenance as well as relevant safety instructions The first maintenance should take place no later than three months after the delivery The second maintenance should be carried out no later than 12 months after the delivery The following maintenance should be performed every 12 months from the delivery Keep in mind that regular maintenance will improve the product reliability and resale ...

Page 153: ...he Warranty cannot be invoked against any other party than the Seller 1 Warranty 1 1 The Seller warrants that the Products as listed in the delivery card with the exceptions stated below are free from defects in material and manufacture The Warranty period is twenty four 24 months from the date of delivery of the Products but shall never exceed thirty 30 months from the date of delivery from facto...

Page 154: ...responsibility for defects in such parts 1 3 If any defect appears which is covered by the Warranty the Seller may at its own option repair or replace the Product or defective component Any defective Products or components are to be repaired by the Seller or a workshop authorized by the manufacturers 1 4 In order to maintain the rights under this Warranty the Owner must notify the Seller in writin...

Page 155: ...wner must also pay the travelling expenses for the Seller s personnel 1 8 Defective parts which have been replaced must be put at the Seller s disposal 1 9 The Owner must reimburse the Seller for all costs the latter may incur as the result of any Warranty claim in respect of a defect not covered the by Warranty 1 10 The Warranty does not cover defects due to occurrences after delivery of the Prod...

Page 156: ...ct of implied are given in relation to the Products than stated in this Warranty 3 Conditions for Validity of the Warranty The Warranty as stated in these conditions is not valid unless all of the following conditions have been fulfilled Installation and inspection before delivery has been performed by the Seller or other workshop authorized by Hiab The Products have been serviced in accordance wi...

Page 157: ......

Page 158: ... EC Annex II part 1 sub A We Cargotec Finland Oy Multilift Nesteentie 36 FI 21200 Raisio Finland declare on our sole responsibility that the Ground Level Demountable Equipment Mark Type Serial number Manufacturing year complies with the provisions of the machinery directive 2006 42 EC also complies with the provisions of the directive on electromagnetic compatibility 2004 108 EC as amended ...

Page 159: ...en read through as witnessed below Product operation instructions and safety instructions have been received ____________________________________ Purchaser Installation and delivery service carried out according to the manufacturer s instructions ________________________________________ Seller Body builder To ensure that the warranty applies this delivery card should be received by the manufacture...

Page 160: ...ea wherever cargo is on the move Cargotec s daughter brands Hiab Kalmar and MacGregor are recognised leaders in cargo and load handling solutions around the world Cargotec s global network is positioned close to customers and offers extensive services that ensure the continuous reliable and sustainable performance of equipment Cargotec Finland Oy reserves all rights for this user manual ...