HIAB X-HiPro 142, Operator'S Manual

Page 1: ...anual is an Original Instruction and applies for cranes from serial number BL142HP00001 BL162HP00001 BL192HP002953 BL232HP00001 BL262HP00001 BL302HP00001 2017 02 Operator s Manual GB HIAB X HiPro 142 162 192 232 262 302 ...

Page 2: ... handle your crane safely and with full satisfaction Please read the complete manual It provides detailed information about the crane control system and the practical management and maintenance of the crane We advise you to read it carefully and familiarize yourself with your crane before you start to use it Help us to improve this manual Please send your comments and suggestions to documentation ...

Page 3: ...8 Description of HIAB X HiPro 18 3 Safety precautions and warnings 19 3 1 Operating conditions 19 3 2 Wind speeds 20 3 3 Definition of a HIAB loader crane 21 3 3 1 Determination Hoist 24 3 3 2 Maximum load 24 3 3 3 Signs on the crane 27 3 3 4 Maximum load 27 3 3 5 Maximum load moment 30 3 3 7 Lifting loads with hoist 33 3 4 Signals when using a crane 34 3 5 Use of the crane 38 3 5 1 Preparations f...

Page 4: ...us 61 4 10 4 Standard function symbols 62 4 10 5 Battery and battery charger XSDrive 63 4 11 CombiDrive controller 64 4 11 1 Displays 65 4 11 2 Buttons 67 4 11 3 Main menus 68 4 11 4 Battery and battery charger 73 4 12 Control platform option 74 4 13 High seat option 74 5 Starting crane operation 76 5 1 Starting operations 76 5 2 Set the stabiliser system 78 5 2 1 Stabiliser system and ground cond...

Page 5: ...om system into transport position 107 8 1 1 107 8 2 Placing the stabiliser system in the transport position 110 8 2 5 Retract the stabiliser extensions 113 8 3 Switching off the control system 115 8 4 Emergency operation Valve V200 116 8 5 TWI Transport warning interface 118 9 Maintenance and Service 119 9 1 Service 119 9 2 Warranty 120 9 3 Follow the maintenance instructions 121 9 3 1 Daily inspe...

Page 6: ...ction filter 138 9 5 4 Checking the oil tank level 138 9 5 5 Changing the hydraulic oil 138 9 5 6 Check gear oil 141 9 5 7 Change of gear oil 142 9 5 8 Bleeding air from the hydraulic system 142 9 6 Troubleshooting 143 9 6 1 Main fuses 143 9 6 2 Faults on the crane 145 9 6 3 Faults in the hoist 146 9 6 4 Display option 148 10 Decommissioning 150 10 1 Decommissioning a crane 150 11 Technical Data 1...

Page 7: ...t study the complete Operator s Manual for your crane carefully it could lead to fatal accidents or serious damage Therefore you should Study the entire Operator s Manual carefully Study the operating manuals for other add on equipment if fitted Use the crane only after having done so Follow the directions for use operation and maintenance of the crane and add on equip ment exactly Store the Techn...

Page 8: ...he Equipment the Information The Customer shall not in any way remove or alter the System nor interfere with the use of the System or the Information The System and the Information and all their further developments shall at all times be and remain the exclusive property of HIAB without granting any right or license to the customer 1 2 Indications in the Operator s Manual What must you do and not ...

Page 9: ... in an illustration Refers to a component in an illustration option Indication for parts that are not standard for the crane but are an option Not all option are available for your crane DANGER Only persons with the requisite knowledge and experience with cranes may use the crane Never operate the crane when you are sick tired under the influence of medicines alcohol or other drugs Take the delive...

Page 10: ... by personnel in a HIAB service workshop WARNING Never clean the electronic system plastic components signs or bearings with a high pressure jet cleaner It could cause damage Never expose the electronic system to high electrical voltages This could damage the control system Never immerse the controller in water or other liquid This will make the controller unusable If your crane is equipped with a...

Page 11: ...nts Some accessories can be fitted depending on your crane configuration Manual extensions option Hoist option JIB option Add on lifting accessories option Hooks option Separate lifting accessories option 2 2 Crane base with column and slewing system The crane base column and the slewing sys tem consist of the following components Crane base with stabiliser beams and three point bridge Column fitt...

Page 12: ...system Every HIAB crane is equiped with two stabiliser extensions and two stabiliser legs Auxiliary stabiliser systems may be needed for heavy cranes The stabiliser system consists of Stabiliser beam Stabiliser extensions Stabiliser legs Stabiliser locking devices option Extra support plates ...

Page 13: ...oom Hydraulic extensions The length of the hydraulic extension depends on the type of crane Manual extensions option Hoist option Rope guide option Only present if the crane is equipped with a minimum of 3 hydraulic extensions Top roller option The top roller must only be attached to a hydraulic extension Never to a manual exten sion Counterweight option Hook option ...

Page 14: ... a crane accessory which permits load handling without any or only limited boom movement An obvious advantage is that the hoist makes it possible to handle loads far below ground level Lifting and lowering is achieved by winding unwinding the rope A number of auxiliary components are needed such as inter mediate pulleys and a hook pulley As an option a snatch block can be installed to duplicate li...

Page 15: ...e Operator s Manual GB 2 5 The Hoist consists of the following compo nents Wear plate for rope end monitoring Pressure roller Rope Load sensor Electrical wire to load sensor Electronic box Switch for 3 rolls left to rope end monitoring Motor ...

Page 16: ...lifting accessories help to make or use a slinging device eye hooks shackles eye bolts etc Hooks option Different hooks can be mounted depending on the crane model DANGER Never exceed the maximum permissible load ing of the hook Personal basket option Only permitted in MEWP cranes Mobile Elevat ing Work Platform ...

Page 17: ...erating system consists of the following hydraulic components Oil tank Stabiliser control valve option Return filter Hydraulic pump Hydraulic hoses and lines Load holding valve Oil cooler option Slewing cylinders Mo tor reducers Pressure filter option Main control valve Actuators First boom cylinder Second boom cylinder Extension cylinder s ...

Page 18: ...sing down even when the hydraulic system is switched off and you operate a particular crane function To operate a hydraulic cylinder equiped with a load holding valve an opening pressure is re quired 2 8 Description of HIAB X HiPro The HIAB X HiPro 142 X HiPro 162 X HiPro 192 X HiPro 232 X HiPro 262 X HiPro 302 are compact fully hydraulically operated loader cranes The crane type and the manufactu...

Page 19: ... ex ceeds 13 3 m sec approx 29 7 mph the crane will behave unpredictably Never use the crane during a thunderstorm Never use the crane at temperatures below 40 C 40 F as the steel s properties deteriorate below this temperature WARNING At temperatures below 0 C 32 F Do not touch the operating levers during the first few minutes When starting in cold weather the wear on the hydraulic system is grea...

Page 20: ... begin to move over the ground 5 8 0 10 7 Fairly strong wind Small leaved branches make swaying movements crested waves form on lakes and canals 6 10 8 13 8 Strong wind Large branches move you can hear the wind whistling in telephone wires umbrellas can only be held with diffi culty 7 13 9 17 1 Severe wind Entire trees move the wind causes difficulty when you walk into it 8 17 2 20 7 Stormy wind T...

Page 21: ...to lift and move loads in the working area permitted by the load plate and the load diagram The cranes are normally mounted on a vehicle but they can also be mounted on a fixed base plate The crane can be equipped with a number of accessories Loader cranes are designed for loading and unloading the vehicle as well as for other duties as specified ...

Page 22: ...m another vehicle or from the ground Hoisting e g beams concrete plates and any other material and equipment used in building construction With a bucket moving filling material at a construction site Handling large loads containers boats ma chinery vehicles Collection of waste and recycling material glass paper cardboard plastic Installation of informative posts road signs notice boards traffic li...

Page 23: ...eans without making sure the capacity of the crane is enough for the entire load Any duty which implies Pressure against the ground unless the crane is specifically prepared for this Push pull with the boom system against any type of obstacle wall ground Using the JIB upside down e g work under bridges with a personnel basket except JIBs prepared for that See Opera tor s Manual for your JIB DANGER...

Page 24: ...in lifting capacity ex pressed in kNm or tm This lifting capacity is also known as the load moment The lifting capacity is the payload at hook multiplied by the outreach in metres that the crane can operate at different positions The lifting capacity of your crane determines the maximum load your crane may lift within its working zone However take careful note the greater the operating radius of t...

Page 25: ...e On the plate is the maximum weight that you may lift at a given reach with the 1st boom in the optimum position In chapter Technical Data in this manual you will find these values for your crane Optimum position The weight that your crane can lift will be determined by Stability test of your crane on vehicle Stabiliser extensions positioned and legs pressed to ground The reach at which you are w...

Page 26: ...s excluded The load diagram drawing will also be found in the enclosed Technical Data The white area is the working zone of the crane The load curves show the maximum load that may be lifted at a given reach and height For a given maximum load the possible working zone is to the left of the load curve The lifting capacity for some cranes is limited in the high lifting area WARNING Care must be tak...

Page 27: ...y ex pressed in kNm or tm This lifting capacity is also known as the load moment The lifting capacity is the payload at hook multiplied by the outreach in metres that the crane can operate at different positions The lifting capacity of your crane determines the maximum load your crane may lift within its working zone However take careful note the greater the operating radius of the crane the lower...

Page 28: ...ght of the lifting accessories has to be added to the load Thus with lifting accesso ries the load you can lift is less heavy Load plate On the plate is the maximum weight that you may lift at a given reach with the 1st boom in the optimum position In chapter Technical Data in this manual you will find these values for your crane Optimum position The weight that your crane can lift will be determi...

Page 29: ...s excluded The load diagram drawing will also be found in the enclosed Technical Data The white area is the working zone of the crane The load curves show the maximum load that may be lifted at a given reach and height For a given maximum load the possible working zone is to the left of the load curve The lifting capacity for some cranes is limited in the high lifting area WARNING Care must be tak...

Page 30: ...he second boom is raised then the following movements are locked first boom down up second boom down extension boom out If the second boom is down then the following movements are locked first boom up second boom up extension boom out first boom down certain crane types and cases Lifting the load You obtain the best from your crane in this way Ensure that you always have the work in clear view If ...

Page 31: ...le leg by a mode factor in accordance with the table Max angle to the vertical of any sling leg degrees Mode factor two legged sling Mode factor three and four legged sling 0 45 1 4 2 1 45 60 1 0 1 5 If the angle between the legs of the sling exceeds 90 the slings should not be hung directly on the hook but rather be slung from a ring that is hung on the hook Working close to the load Always try t...

Page 32: ...oom For this see the load plate on your crane DANGER Never exceed the maximum permissible load ing of the hook Heavy loads cannot be handled with the boom straight Set the second boom so there is an angle in relation to the first boom Loads at the extreme limit of the working zone Also in this case angle down the second boom somewhat Only use the first boom TIP Make smooth crane movements operate ...

Page 33: ...e if it is damaged Always use safety gloves when handling ropes or slings Never guide a moving rope with your hands WARNING Make sure that ropes do not touch or slide over corners cutting edges or other obsta cles WARNING Rope connections bushings press heads short splices etc must not be run through the drive system rope drive The rope must be cleaned and checked for damage after every use Do not...

Page 34: ...r ator is obliged to follow the instructions and signals given by a qualified person qualified The country specific regulations for crane operator signals are to be used Signals in this manual give a number of standard signals that can be used Lift Raised arm and index finger raised Circular motion with hand Lower Arm pointing downwards and index finger down Circular motion with hand ...

Page 35: ...the crane Raise the hands and the arms to an oblique angle Very short movement Place the hands a very short distance apart with the palms facing each other The hands may be held either horizontally or vertically The next movement may be Lift lower move the lifting gear change the reach or turn Change the reach Signal with your hands Sideways movement outwards with both hands Thumbs outwards Sidewa...

Page 36: ...ings Operator s Manual GB 3 4 Turn in the direction indicated Indicate the direction with the hands Open the grapple Extend the arms at shoulder height with the palms facing downwards Close the grapple Move both hands close together ...

Page 37: ...al GB 3 4 Lift the open grapple a little Extend both arms at shoulder height with the palms facing upwards Make vertical movements with both arms outstretched Keep the grapple in position briefly Raise the hand drooping slightly with the fist clenched ...

Page 38: ...he ground is not undermined Look out for sewers cellars excavations etc The stabiliser legs must not be able to sink in Use support plates that are large and firm enough for your crane The plates must not bend under load Check that the support plate as it comes under load is not pushed into the ground Ensure you can see the stabiliser legs and stabiliser extensions when you are operat ing them Do ...

Page 39: ... legs while the crane has a load WARNING Use low force when placing the stabiliser legs on the ground Do not raise the vehicle with the stabiliser legs if the crane is equiped with only two stabiliser legs If you raise the vehicle with the stabiliser legs this may damage the stabiliser legs Check that the add on lifting accessories and separate lifting accessories are in good order Add on lifting ...

Page 40: ...d in front of the boom system when operating the crane out of parking position 3 5 1 Preparations for use DANGER Ensure that there are no unauthorised persons within the operating range of your crane TIP Mark out the working range e g with cones Put on your vehicle s warning lights ...

Page 41: ...ane and over head electricity lines Voltage V Minimum distance to an insulated conductor Minimum dis tance to an un insulated con ductor 500 V 0 5 m 2 m 500 40000 V 1 5 m 4 m 40000 V 2 0 m 6 m Voltages are found up to 500 V to buildings 500 40000 V trams trains over 40000V power transmisson 3 5 2 Crane operation DANGER Your crane has a control system The control system will help you to work safely...

Page 42: ... see the load If your view of the load is not adequate have someone else give you signals See the list of signals Make certain that you and the person assisting you know these signals Pay attention to the safety of the person giving the signals Never move the vehicle if you have a freely suspended load on the crane Never walk or stand under a suspended load During operation never stand below the b...

Page 43: ...working with loads in restricted spaces for example windows Check that the boom system can move up and down freely The boom system will bend somewhat when loading and unloading the crane If the boom system is in a high position first boom above 70 do not allow the boom to lower at full speed The crane could go into an uncontrolled movement Be careful if in particular the OLP gives an early warning...

Page 44: ...ntrol valve The PTO or power supply must be disengaged The operating system must be switched off Pay attention to the width and height of the crane in the transport position The crane has to stay within the width of the truck Make sure the stowed crane can not hit bridges tunnels etc Pay attention to overhead power lines Make sure that no part of the crane ever comes in contact with overhead power...

Page 45: ...roller and the counterweight when operating the hoist WARNING During operation When using the hoist follow the instruc tions carefully The counterweight should not touch the top roller As a safety measure distance A between them should preferably not be less than a visible gap to allow getting out of an overload situation and avoid unnec essary stresses in the boom system When working with the ext...

Page 46: ...zards Never try to adjust lifting accessories when you are working on the crane After the lifting accessories have been fitted 1 Check that the lifting accessories are securely fixed 2 Only after this should you use your crane WARNING Clean the couplings when connecting and disconnecting lifting accessories Dirt can damage the hydraulic system Take care that your fingers are not trapped 3 5 7 Use ...

Page 47: ... crane operation as follows After use always place the crane in the transport position Withdraw the stabiliser legs and stabiliser extensions Check that the locking mechanisms are properly locked Switch off the operating system Disengage the PTO or power supply after work If you drive with the PTO or power supply engaged this will cause serious damage to the PTO gearbox combination Only after doin...

Page 48: ...ertain functions are standard others are options If you do not use the system for 30 minutes it will switch itself off in order to prevent draining the truck battery This feature can be cancelled Contact your HIAB service workshop 4 2 How the safety system works On the crane there are various sensors and indicators which send signals about the crane s load position and movements to a central micro...

Page 49: ...wer to the dump valve is cut all movements are stopped Fault monitoring When there is a fault in the control system it will give an immediate warning Depending upon the fault the crane speed and or the load capacity will be reduced When the fault is serious use of the crane is blocked completely DANGER Never try to repair the control system yourself Repairs may only be made by a HIAB service works...

Page 50: ... s Manual GB 4 3 4 3 Components of the HiPro system Main control valve Dump valve 1 Lamp pole Option Stabiliser control valve Dump valve 2 option CombiDrive controller Option User panel SPACE X4 UI Filter XSDrive controller Option ...

Page 51: ...he lever movement regardless of the load and other functions as long as the oil flow is sufficient When the oil flow is insufficient one or more functions might reduce their speed When remote control is used the oil flow is allocated by means of PFD Symbols and functions These symbols can be shown On the plates On the control valve levers On the controller If delivered Basic crane symbols and func...

Page 52: ...right shows an example of a main control valve functions placed on the column 4 5 Different stabiliser control valves Different stabiliser control valves on cranes separate 2 function control valve separate 4 function control valve 2 function 4 function control valve attached to the main control valve The stabiliser control valve can be operated manually or remote On remote controlled cranes the s...

Page 53: ...biliser extension out in Auxiliary stabiliser leg upward downward 4 6 User panel Buttons On off button To switch the control system on and off Button is stabiliser operation activation to enable operation of stabiliser extensions The driver must have full view when operating the stabiliser extensions outward Button is used for OLP release if the crane is in an OLP situation and for disconnecting t...

Page 54: ...e time running Stabiliser system activation Green light on Stabiliser system active Green light flashing Stabiliser extension is in locked position OLP Release Red light blinking OLP Release active crane VSL or stabiliser leg Green light flashing Critical error Manual extensions Green light on Manual extension mode is active Remote control Green light on Remote control is active Green light flashi...

Page 55: ...ght on 100 of OLP pressure JDC Blue light on Outermost extension fully retracted and the JIB has increased capacity JDC mode VSL OLP Not active in this configuration Stabiliser legs Not active in this configuration Stability sector Green light on regardless of the situation Cylinder pressure 1 of 4 green light on 50 pressure 2 of 4 green light on 70 pressure 3 of 4 red blinking light 90 pressure 4...

Page 56: ...ectly to the hydraulic tank As soon as the operator moves a lever the valve closes Dump valve 2 Allows operation of the stabiliser extensions and legs only when this valve is activated The dump valve 2 will be placed between the main control valve and the stabiliser control valve The dump valve 2 must be activated from the user panel before the stabiliser system can be controlled 4 8 Pressure redu...

Page 57: ...e crane via radio but can also be operated via cable Radio communication is dependent on Transmitter fitted in the controller Receiver box fitted on the operating base The Receiver box consists of a combined radio receiver and 12 outputs for servo valves The status of the receiver is visible on the controller In case of radio interference it is possible to change the channel by pressing button The...

Page 58: ...icator LEDs on XSDrive controller The indicator LEDs on the controller indicates button positions errors stability cylinder pres sure etc The appearance of the panel differs somewhat depending on if the controller has levers or joysticks Service Red light on Error detected in the system Battery Red light on Low power Hoist LED Red light flashing 90 of maximum pressure Red light on 100 of maximum p...

Page 59: ... capacity ADC mode Menu LEDs Light on Indicates active menu 4 10 2 Buttons ON OFF functions Buttons for 7 extra ON OFF functions engine on off engine speed horn etc Menu selection Press to toggle between menus 1 to 4 OLP release Press and hold the button whilst operating a pressure reducing function Horn Press to sound the horn Manual extensions Press simultaneously to activate manual extension Sp...

Page 60: ...the button clockwise Locking the controller 1 Ensure that the stop button is pressed 2 Press both arrows on the toggle button at the same time while releasing the stop button 3 The four LEDs flash simultaneously about 5 seconds The controller can not be operated 4 Press the stop button Unlocking the controller 1 Ensure that the stop button is pressed 2 Press both arrows on the toggle button at the...

Page 61: ...e table below shows an example Menu 1 Slewing first boom second boom extension boom tools JIB hoist etc Menu 2 option If crane is equipped with extra remote controlled stabiliser system Menu 3 option Slewing attachment If crane is equipped with remote controlled stabiliser left and right stabiliser extension left and right stabiliser leg Menu 4 option Similar to menu 3 but for extra stabiliser leg...

Page 62: ...unction symbols The function corresponding to each lever depends on the configuration of the specific crane The table below shows examples Controller XSDrive levers Controller XSDrive joystick 3 0 3 Controller XSDrive joystick 2 2 2 Controller XSDrive joystick 3 2 3 ...

Page 63: ...charger The battery charger is to be fitted in a protected environment preferably in the cab Two batteries are delivered with each unit one of which can always be placed in the charger LED is lit continuously when the battery charger is ready for use Place the battery in the charger LED flashes slowly during recharging and has a steady light when the battery is fully charged Charging time The norm...

Page 64: ...er Radio decoder fitted at the crane base Information can be sent both from and to the controller In the decoder radio there is a corre sponding unit which handles the traffic at the other end The radio operates in the 2 4 GHz radio band Cable connection A four metre cable is supplied as standard with The controller The cable is intended to be used for short term operation and when pairing in conj...

Page 65: ...nt where the tempera ture exceeds 10 C whenever not in use Centre display The center display provides information about which menu has been chosen as well as indicat ing for example radio reception battery status fault information ADC and VSL Indications on the centre display Error This symbol a spanner appears if the control system has discovered a fault in the system See section Buttons for erro...

Page 66: ...Indicates that MEWP mode if present is active JDC Indicates that the JDC function is active Signal strength The bars show the radio signal strength Five bars indicate opti mum reception If the symbol flashes the radio is connected but starting conditions are not met ADC Automatic Duty Con trol Indicates that the ADC function is active Battery capacity The battery symbol shows remaining power in th...

Page 67: ...o choose menu EXTRA OLP release Press to activate OLP release See section OLP release Menu ON OFF Press to choose menu ON OFF Manual extensions Press simultaneously to activate OLP for manual extensions Locking of controller See section Locking and unlock ing the controller Error code display Press the button to display error codes in the system If there are more than six error codes at the same t...

Page 68: ...ller 1 Press and hold button and while the stop button is pressed 2 Keep button and pressed while pulling out the stop button 3 Release button and The controller is ready to use 4 11 3 Main menus The function of each lever may be the same or different in different menus The left and right displays show which function is controlled by each lever The function symbols show a direc tion up down left r...

Page 69: ...nction is disabled The other levers works as normal With the 2 extra levers on the 8 lever controller it is possible to use the seventh and eighth functions simultaneously with func tions 1 6 without shifting CRANE menu CRANE menu button When the operator pulls out the stop button on the controller it always starts in CRANE 1 menu The submenus in CRANE menu are configured in production but can be ...

Page 70: ...1 2 3 70 The HiPro system Operator s Manual GB 4 11 3 CRANE MENU Left side display Centre display Right side display Example of submenus for the 8 lever controller ...

Page 71: ...s bunk shifting etc Symbols shown on the displays Left is defined as the side of the crane where the main control valve is normally placed The order of the levers is customized Left crane stabiliser leg down up Right crane stabiliser leg down up Left auxiliary stabiliser leg down up Right auxiliary stabiliser leg down up Left crane stabiliser extension out in Right crane stabiliser extension out i...

Page 72: ...art stop and throttle The functions are shown as text instead of symbols in the displays A lever may be moved in any direction in order to activate the corresponding function Examples of the left side display Centre display Examples of the right side display FRONT LIGHT REAR LIGHT PUMP 1 PUMP 2 ENGINE START ENGINE STOP ENGINE RPM UP ENGINE RPM DOWN ...

Page 73: ...harger The battery charger is to be fitted in a protected environment preferably in the cab Two batteries are delivered with each unit one of which can always be placed in the charger Normal charging time for a flat battery is approximately 3 hours Operating ambient temp Battery 0 to 45 C Display A lights when the charger is activated and lights during charging and lights when the battery is fully...

Page 74: ...PS system to stop the boom system slewing into the platform DANGER Never operate the crane in or out of parking position from the platform 4 13 High seat option For manually controlled cranes The high seat is equipped for using tools and operated by two joystick levers and two foot pedals The control valve is placed at the high seat Remote controlled cranes The high seat is equipped with a holder ...

Page 75: ...r s Manual GB 4 13 DANGER Take care not to put your foot on the pedals when taking place in the high seat Uninten tional crane movements can occur For safety reasons it is necessary to sit down on the seat to operate the controls ...

Page 76: ...dle of the gauge the crane is in horizontal position When the bubble is between the two circles the crane inclination is between 0 and 5 Working with boom system beyond 60 To avoid side deflection and in order to guarantee the safest operation when working with e g Lifting Accessories and or Hoist applications and or JIB MEWP applications the vehicle has to be completely levelled in any direction ...

Page 77: ...p To start the control system press the On Off button on the user panel The LED above the button starts to lights up The system will check itself 2 4 seconds Start the controller 1 Fasten the controller to a waist belt or shoulder neck strap in the most comfort able operation position The Stop button should be on the right hand side 2 Press the button The LED above that button gives a steady light...

Page 78: ...s and legs must be fully extended and set to the ground without lifting the wheels from the ground Cranes with VSL when the stabiliser exten sions are not fully extended the lifting capac ity is optimized by the VSL function to ensure the maximum stability of the vehicle Cranes without VSL crane must be operat ed with the stabiliser extensions fully ex tended and the stabiliser legs set to the gro...

Page 79: ... be operated As soon as the button has been pressed the LED for the active stabiliser leg will light green Cranes with VSL the stability sector LEDs will indicate the crane capacity in six differ ent sectors due to stability The stability sector indication will change according to the stabiliser system position Cranes without VSL the stability sector LEDs will light green regardless of the situa t...

Page 80: ... for your crane model The maximum permitted ground inclination under the stabiliser leg plate is 5º The maximum load that the stabiliser leg can impose on the ground X Cranes P KN 128 138 142 148 158 162 143 7 178 188 192 142 5 218 228 232 171 7 248 258 262 288 298 302 220 DANGER Check that the extra support plates do not bend or sink into the ground Do not lower the stabiliser legs on the edge of...

Page 81: ... panel 2 Select the menu for stabiliser system on the controller 3 On the side where the stabiliser extensions are to be operated outwards press the button to activate stabiliser system operation and confirm the view The stabi liser legs can be driven up and down regardless of the side 5 2 3 Extend the stabiliser extensions The procedure of setting the stabiliser extensions differs depending on th...

Page 82: ...devices and Take a firm grip around handle and pull to extend the stabiliser extension and lock with the handle Hydraulically controlled stabiliser extensions Unlock the Stabiliser locking device option and extend the stabiliser extensions with the levers on the valve or the control ler depending on your crane configuration ...

Page 83: ...iary stabiliser system option Repeat the process WARNING Take care not to lower the stabiliser leg onto your foot NOTE For cranes with VSL the stabiliser leg downward movement is automatically stopped at a pre given force level To exceed this pre given force level operate the stabiliser leg down once again DANGER Always ensure that the stabiliser legs and stabiliser extensions are in working posit...

Page 84: ...Starting crane operation Operator s Manual GB 5 2 4 Non tiltable stabiliser legs 1 Make sure that the stabiliser extensions are extended 2 Operate the stabiliser leg downwards until it is set to the ground ...

Page 85: ... 2 Unlock the stabiliser leg lock that holds the stabiliser leg in the transport position DANGER Do not stand in the stabiliser leg tilting area 3 Tilt the stabiliser leg downward 4 Lock the stabiliser leg lock 5 Extend the stabiliser extension For manual extensions lock the extension 6 Operate the stabiliser leg downwards until it is set to the ground ...

Page 86: ...handle 4 Extend the stabiliser extension For manual extensions lock the extension 5 Operate the stabiliser leg downwards until it is set to the ground Mechanically controlled tiltable stabiliser legs 1 Make sure the stabiliser extension is ex tended a little and the stabiliser leg can be rotated freely of the vehicle 2 Unlock the stabiliser leg lock 3 Use the stabiliser leg lever to tilt the stabi...

Page 87: ...ne with add on equipment can differ from the operations described in this sec tion For this reason study the operating instructions for any add on equipment carefully Always ensure that the stabiliser exten sions and legs are in working position and securely locked before operating the boom system out of parking position ...

Page 88: ...e image 1 If the stabiliser system is manually con trolled push button on the user panel to activate remote control 2 If using remote control push button on the controller to change the menu into crane operation NOTE As soon as you have selected remote control operation it is no longer possible to operate the main control valve levers ...

Page 89: ...perating the crane to parking position When the angle ß is 135º between the horizontal and second boom the system doesn t allow to raise the second boom or to move extensions out in Press the button to allow second boom and extensions movements DANGER Only use the BDA override to get the crane out of a locked position Operating the crane out of parked position When the angle ß is 135º between the ...

Page 90: ...78 188 192 218 22 8 232 232 1 Operate the second boom fully against the underside of the first boom 2 Raise the first boom 3 As soon as the first boom is raised to an angle where the second boom can go free from the crane base raise the second boom 4 Slew the crane to working position The crane is ready for use ...

Page 91: ... 302 1 Turn the pin and pull it out 2 Raise the first boom 3 Place the second boom in vertical position as shown in the image 4 Extend the first extension until it comes free of the catcher 5 Raise the boom system 6 Slew the crane to working position The crane is now ready for use ...

Page 92: ...e The low speed LED will light continuously By pushing the button again the crane returns to full speed and the LED goes out When pushing the speed selector button all levers must be in neutral NOTE The crane speed will depend upon the crane functions you are using and how many crane functions you operate at the same time Controlling the crane speed with the controller CombiDrive At startup the cr...

Page 93: ...and tilt indicators on the boom system to indicate the position of the crane It creates a virtual cage around the area where the crane operator stands while manually operating the crane APO Automatic power off APO is a function which automatically switches off the power to the control system It consists of 1 Timeout controlled power off 30 minutes by default 2 Parking brake controlled power off Th...

Page 94: ...ction is to increase the lifting capacity by 10 The first boom pressure sensors indicate if there is a positive or negative pressure on the first boom Normal capacity If the first boom is pressed down the sensors indicate a negative pressure and the lifting capacity is normal during the complete lifting cycle Increased capacity ADC mode ADC lamps light up If the sensors indicate a positive pressur...

Page 95: ...t LSS V Load stabilising system vertical Op tion LSS V reduces vertical oscillations in the boom system This function makes it easier to handle loads at long outreach WARNING Deactivate LSS V when working in confined spaces Compensating movement can cause the crane to collide with obstacles If the function LSS V is active when SPACE is switched off the function will be active when SPACE is started...

Page 96: ... OLP Overload protection OLP is a safety function that prevents overload ing of the crane With 90 of maximum permit ted pressure the amber lamp on the lamp pole if present flashes OLP boom system When 100 of the maximum permitted pressure is reached OLP cuts in and stops all functions that increase the pressure On the lamp pole if present the red lamp and amber lamp will light continuously The pre...

Page 97: ...ed all functions will stop The crane will be fully operational as long as only allowed functions are used 6 3 OLP indications on the control ler 6 3 1 XSDrive OLP boom system The cylinder LEDs indicate a percentage of maximum pressure 70 of maximum pressure reached lower LED on each cylinder light green 90 of maximum pressure reached lower LED on each cylinder flash red 100 of maximum pressure rea...

Page 98: ...ss disappears and the function symbol returns Operate permitted pressure reducing func tions only In an OLP situation symbol x is shown in every menu in the centre display 6 4 To release OLP If all functions have been blocked due to OLP it is possible to temporarily release OLP and oper ate an appropriate crane function to correct the overload situation OLP release is active in 5 second intervals ...

Page 99: ...ock symbol will blink red 6 4 3 OLP release on controller Com biDrive Press the button on the right hand side below the display handle The unlocked padlock will appear in the centre display On the user panel the cylinder pressure LEDs perform a running light The LED for padlock symbol will blink red 6 5 Manual extensions option Operation with manual extensions Always extend the hydraulic extension...

Page 100: ...ed Each manual extension has a sign for the maximum load that can be handled Do not lift loads heavier than the values stated on the hook attachment To lift heavier loads than specified on the sign the hook position must be moved to the nearest hydraulic extension in accordance with the load plate on the crane To retract the manual extensions 1 Locate the boom system as close as possible to the ho...

Page 101: ...duced automatically The lamp for lights up on the user panel De activate Push the button again The lamp for goes out Activate and de activate OLP for manual ex tensions on the XSDrive controller WARNING You must switch the OLP on and off manually for additional manual extensions Activate Push buttons and on the controller The manual extensions are now included in the OLP protection The lifting cap...

Page 102: ...ual extensions Activate Push and hold both button and until symbol on the centre display is lit The lamp for manual extension is lit on the user panel The manual extensions are now included in the OLP protection The lifting capacity will be reduced automatically De activate Push the button and again The symbol on the centre display goes out The lamp for manual extension goes out on the user panel ...

Page 103: ...B 7 7 1 Change from hoist to hook oper ation 1 Remove the counterweight Remove the locking pin the nut and the pin Release the rope 2 Remove the rope from the top roller Remove the locking pin the roller and the securing pin Pass the rope through the top roller ...

Page 104: ...move the rope from the rope guides NOTE How to remove the rope depends on the crane model The design and the number of rope guides depends on how many extensions the crane is equipped with Remove the locking pin the clevis pin and the wheel Fit the rope end in the shackle ...

Page 105: ...the rope guide from the first extension Remove the locking pin and the clevis pin 6 Remove the rope guide from the 4th exten sion Remove the locking pin the nut and the shaft 7 Remove the top roller and fit the hook WARNING To prevent injury hold the top roller firmly in your hand while demounting it ...

Page 106: ...106 Change from hoist to hook operation Operator s Manual GB 7 1 Remove the locking pin the nut and the shaft Put the hook in place and fit the shaft Tighten the nut Secure with the locking pin ...

Page 107: ...re With remote controlled cranes stay in a safety area while the boom system is moving 8 1 1 HIAB 138 142 158 162 188 192 228 232 1 Retract the boom extensions completely NOTE If the crane is equipped with OPS press and hold button on the user panel while carrying out instructions 2 5 2 Slew the crane until the positioning arrows on the crane base and column align and the parking LED on the user p...

Page 108: ...he first boom until the second boom is in horizontal position Other cranes Start to lower the first boom until the second boom is in horizontal position 5 Lower the boom system until it is secured on the parking support 6 Fold the hook HIAB 258 262 298 302 1 Retract the boom extensions completely NOTE If the crane is equipped with OPS press and hold button on the user panel while carrying out inst...

Page 109: ...e image Make sure that the first boom is sufficiently high to do so 4 To lock the extensions extend the first extension about 50 cm Retract slowly while adjusting the second boom for the extension to be able to slide into the catcher CAUTION Take care not to damage the catcher or extension by forcing the extension against the catcher 5 Lower the boom system until it is secured on the parking suppo...

Page 110: ...ating the stabiliser legs differs depending on the type of stabiliser leg Repeat the instructions for the stabiliser extension and leg on the other side of the vehicle For auxiliary stabiliser system option Repeat the process DANGER Always ensure that the stabiliser legs and the stabiliser extensions are in transport position and securely locked before moving the vehi cle Activate stabiliser opera...

Page 111: ...tion Operator s Manual GB 8 2 Non tiltable stabiliser legs 1 Raise the stabiliser leg 2 Retract the stabiliser extension completely WARNING Risk of crushing injuries Always keep hands away from moving parts during operation ...

Page 112: ...ser legs 1 Raise the stabiliser leg completely 2 Unlock the stabiliser leg lock 3 Tilt the stabiliser leg manually 4 Lock the stabiliser leg lock 5 Retract the stabiliser extension completely WARNING Risk of crushing injuries Always keep hands away from moving parts during operation ...

Page 113: ...eep hands away from moving parts during operation Mechanically controlled tiltable stabiliser legs 1 Raise the stabiliser leg so it is just free of the ground 2 Unlock the leg Raise the stabiliser leg When 200 mm remains the leg will start to tilt upwards 3 Lock the stabiliser leg lock 4 Retract the stabiliser extension completely WARNING Risk of crushing injuries Always keep hands away from movin...

Page 114: ...nd handle and push to retract the stabiliser extension and lock with the han dle Make sure the catcher is securely locked Hydraulically controlled stabiliser extensions Retract the stabiliser extensions with the levers on the valve or the controller depend ing on your crane configuration Make sure the catcher option is securely locked ...

Page 115: ...egs and stabiliser extensions are in transport position and securely locked 8 3 Switching off the control system Switch off the control system with the on off button If you are using the remote controller Press the stop button on the controller and switch off the control system Disengage the PTO ...

Page 116: ... operation to bring the crane to parking position Do like this On the main control valve DANGER To operate the crane like this is HIGHLY DANGEROUS because during emergency op eration all crane security is disconnected Always go to contact a HIAB service work shop when the seal wire has been broken ...

Page 117: ...because during emergency op eration all crane security is disconnected Always go to contact a HIAB service work shop when the seal wire has been broken 1 Follow actions 1 5 in previous section EMERGENCY operation to bring the crane to parking position The button on dump valve 1 on the main control valve is to remain depressed 2 Break the security sealing on dump valve 2 on the main control valve 3...

Page 118: ... crane height exceeds a predetermined maximum and when the manual operated stabiliser extensions tiltable stabiliser legs are not locked in the transport position The audible warning can be silenced by an acknowledgement button option or by a signal indicating that the parking brake of the vehicle is engaged The vehicle must not be moved 1 Switch the system on and operate the crane into transport ...

Page 119: ...t drill into the crane yourself Drill ing work on the crane may only be carried out by or in close consultation with a HIAB service workshop Never try to reinstall the crane Only a HIAB Dealer may reinstall the crane Before carrying out any welding on the vehi cle Disconnect the power between the vehicle and the crane Contact the vehicle manufacturer After welding on the vehicle Connect the power ...

Page 120: ...n the power supply has been switched off Always contact a HIAB service workshop Deal with an oil leak as follows 1 Rest the crane on the floor or on the truck platform 2 Switch off the operating system 3 Disengage the PTO 4 Leaking coupling Tighten the coupling with a spanner If tightening does not help contact a HIAB service workshop 5 Small leak on a line or hose Determine if you can still park ...

Page 121: ...p Carry out yourself only the service and maintenance work you have the requisite knowledge and experience of If the crane is not to be used for 1 month or longer Lubricate the crane thoroughly according to the lubrication schedule Park the crane in the transport position Filters Replace the filter cartridge after the first 50 hours operation then after every 1000 hours operation or at least once ...

Page 122: ...afts shaft lockings bearings and bushings are undamaged and working properly Stop buttons Check that the Stop buttons are undamaged and working properly Levers Check that the levers operate smoothly Check that the levers return to neutral posi tion Crane structure Check for damage to the crane structure e g any formation of cracks DANGER In the event of damage that presents a safety risk Do not us...

Page 123: ... the event of damage or worn that prevents a safety risk Do not use the hook Have the damage repaired immediately by a HIAB service workshop Add on equipment and separate accessories Check cables cable connections and the at tachment points Maintain all add on equipment auxiliary equipment etc according to the instructions supplied with it Electronic components Check that these are in good conditi...

Page 124: ...the crane in transport position while checking the oil Hoist Visual check of the rope In the event of damage to the rope see the rules how to handle this in section Check rope Check cables cable connections rope guides and the attachment points Polyamid parts as well as all bolt components have to be checked and must be replaced in case of wear and tear Slewing housing Check oil level in the slewi...

Page 125: ... pivot pins and bushings for the crane boom and cylinders for damage play etc Bolts and screw fixings Check that bolt and screw fixings are not loose If loose contact a HIAB service work shop Cables and sensors Check that these are in good condition Lubrication schedule Carry out the lubrication according to the instructions Hydraulic system Check that the hydraulic pump attachment screws are tigh...

Page 126: ...OTE If the crane is being used in hot climates the oil might need to be changed more often Slewing housing Change oil in the slewing housing Hoist Change the gear oil in the drum Inspect the braking system 9 3 4 Hoist maintenance Interval Action Operating material At every use Visual and acoustic check up of the complete hoist system After every use Visual control of the rope Visual control of lea...

Page 127: ...Gear oil SAE 80W 90 Every 3 months Gear oil control After 1000 op erating hours latest after 1 year Change of gear oil Once a year Check up of braking system Complete hoist system Expert When the rope must be discarded see Check rope Use orginal rope see Change of rope You have to find out reason which leads to a loss of oil and the repair has to be done by experts ...

Page 128: ...e nominal diameter by more than 10 corkscrew type deformation kinked rope contrac tioned rope flattening rope loop formation of wires on the rope knots on the rope splicing on the rope basket formation on the rope loose wires in the rope individual wire breakages WARNING A rope has to be discarded when there are number of ruptures in the outer layers according to DIN 15020 ISO 4309 2 ruptures on a...

Page 129: ...ourse of the rope CW clockwise Course of the rope CC counter clockwise Rope requirements For the hoists we recommend a rotating resistant rope cross lay to the right Always use HIAB original rope hoist type rope Ø mm possible hoisting force kN 1st layer 4th layer TC1 8 11 5 9 5 TC2 TC2 L 10 24 18 TC3 14 12 39 39 30 xx TC5 14 16 54 54 43 xx NOTE When choosing a rope under all circumstances the stan...

Page 130: ... rope has to be discarded 1 Spool off the rope without load until the last three safety windings are left 2 Stop and turn the drum slowly until you have access to the rope pocket 3 Detach the rope wedge 4 Pull out the rope from the rope inlet 5 Guide the rope out of the rope guide s and top roller 6 Discard the rope ...

Page 131: ... rope pocket Pay attention that the rope with rope wedge are perfectly clamped in the rope pocket 3 Spool on the rope In order to achieve a high spooling quality and durability the rope always has to be spooled on with a minimum hook load according to the following table Hoist type Minimum hook load TC1 40 80 kg TC2 TC2L 70 140 kg TC3 150 300 kg TC5 200 400 kg As a basic rule we recommend 5 of the...

Page 132: ...t least every 6 months Under following conditions it is necessary to inspect wearing parts at a higher frequence than normal maintenance inspection intensive use mainly operation on the top rope layer rough environmental conditions sand dust etc Changing of the wear pad Remove the screws and the wear pad from the clamp Fit the new wear pad and secure with the screws 9 4 Lubrication WARNING Follow ...

Page 133: ...ease Use lithium based grease containing EP additives consistencies 2 and 3 are recommended depend ing on the climate Recommended greases BP LS EP 2 ESSO UNIWAY EP2 N AGIP GR MU EP3 NYNÄS UNIFETT EP NOTE Avoid grease with graphite or molybdenum disulphide additives ...

Page 134: ...vice Operator s Manual GB 9 4 1 9 4 1 Lubrication schedule Lubricate after every 16 hours of use Lubricate after every 50 hours of use E link B link Not present on X CLX 218 X DUO 218 X HiDuo 228 and X Hi Pro 232 with E link ...

Page 135: ...3 Lubrication of the upper column bearing DANGER The upper column bearing must be lubricated while the crane is slewed If one person lubricates the upper column bearing while another is slewing the crane Take care that the person lubricating the bearing does not come into contact or get crushed by the crane NOTE The lubrication points can be fitted differently than showed in the image If you are l...

Page 136: ...nd mini mum levels 2 If the oil level is below the minimum level Top up through the hole for the measuring stick with transmission oil of type MIL L 2105C or API GL 5 viscosity SAE 80W 90 Changing oil in the slewing housing Change the oil in the slewing house yearly 1 Use a container with sufficient capacity to receive the oil Drain off the oil through the drain plug 2 Refill through the hole for ...

Page 137: ...d release the filter of pressure 2 Clean the immediate surrounding area of the filter 3 Unscrew and remove the cover 4 Pull out the filter cartridge and filter housing still attached to each other 5 Unscrew the filter cartridge from the housing using the handle 6 Clean the filter housing and the cover 7 Replace the filter cartridge 8 Check the condition of the o rings and gaskets Replace if necess...

Page 138: ...Clean the filter housing 5 Fit a new cartridge Also fit a new o ring 6 Reassemble the filter housing 9 5 4 Checking the oil tank level 1 Place the crane and stabiliser legs in the transport position 2 Place the vehicle on level ground 3 Check the oil level in the tank 4 Oil level too low Top up with hydraulic oil 9 5 5 Changing the hydraulic oil WARNING The oil can be hot and cause injury 1 Operat...

Page 139: ... Drain the oil tank through the drain plug Make sure the system contains as little as possible Use a container with sufficient capacity NOTE Ensure the waste oil is disposed of safely and inaccordance with local environmental regula tions 3 Change at the same time all filters 4 Refit the drain plug Filling the oil tank with hydraulic oil The oil used for filling must be clean Do not mix different ...

Page 140: ...ells the viscosity of that oil at 40 C reference temperature Viscosity of oil at 40 C Temperature range 32 25 C to 75 C 46 15 C to 90 C 68 5 C to 90 C The recommended viscosity during normal work ing conditions is between 16 and 40cSt HIAB strongly recommend an oil working tem perature below 70 C If necessary consider an oil cooler or heater NOTE When working in artic condition consider an oil wit...

Page 141: ...led with gear oil SAE 80W 90 API GL5 Carry out gear oil control every 3 months Should however an oil leakage occur or should a gear repair be necessary a m oil has to be filled up WARNING The gear oil must not be mixed with synthetic oil Gear oil control The hoist should be in horizontal position Turn the screw to check if oil is leaking If no oil is leaking corresponding oil has to be filled in t...

Page 142: ...able container Fill in oil Turn the drum until the screw is on top of the drum Fill new gear oil through the opening of screw until some gear oil slightly overflow through the opening of screw Firmly tighten screws and TIP These filling amount can be less than indicated filling amount since oil remains in the hoist Gear oil quantity TC1 0 5 l TC2 0 6 l TC2L 1 25 l TC3 2 3 l TC5 3 5 l 0 1 l if hois...

Page 143: ...ubleshooting 9 6 1 Main fuses If the microprocessor detects a fault this must be rectified immediately Fault Probable cause Action The control system does not work at all The indicator light next to On Off button on the user panel is not lit even if you press On Off Defective fuses 1 Replace faulty fuses in the vehicle standard box relay box See Description Components Fuse Location 2 Check all the...

Page 144: ...nterface Work lights 15 A Located inside the relay box Fuse for all components connected to the stan dard box Hydraulic main control valve stabiliser leg warning lamp user pan el MUX box Truck warning interface 10 A Located inside the stan dard box 9 6 1 1 Main fuses CD Description Components Fuse Location Fuse for all components controlled by the radio decoder DA 26 10 A Located inside the radio ...

Page 145: ...erform movements to re duce the load moment If necessary release OLP Crane does not work proper ly One or more crane func tions do not work or not properly Lifting capacity is much less than normal Op erating speed is significantly reduced The service lamp is lit The system has detected a fault Contact a HIAB service workshop The hydraulic pump makes a noise Three causes Warning Stop using the cra...

Page 146: ...o the in structions Other defect Go to a HIAB service work shop Leak on hydraulic system leaking coupling hose or line Danger Keep well away from any oil leak 1 Press a Stop button 2 Disengage the PTO 3 Contact a HIAB ser vice workshop The remote control gradual ly works less well Blocked filter insert Replace the filter insert One remote control function does not work The remote control lever was...

Page 147: ... not turn at rated speed Inadequate hydraulic system supply volume Verify hydraulic system supply volume and correct as required Damaged hoist motor Go to a HIAB service work shop to have the motor re placed Hoist center line is distorted due to uneven mounting sur face Contact a HIAB service workshop Binding load carrying sheaves Inspect and repair or lubri cate sheaves as required Hoist will not...

Page 148: ...ttons Press to go back to main menu Press to go back one step Press to toggle between menu items Press to select item Menu items Error codes If item Error codes is selected and there are errors present in the system the screen will show a three digit number for each fault in the system Timers Counters When item is selected information is shown about Total time Number of hours that the crane has be...

Page 149: ...re marked in colors green yellow grey or red where green indicates the highest percentage of working pressure and red indicates the lowest percentage Function indication If function LSS V is activated the screen turns blue and a symbol of a hook is shown This to notify the operator of the occurrence When the screen goes back to normal the symbol of the hook is shown in the top right of the screen ...

Page 150: ...life years from now waste will be created which must be utilized and disposed of correctly The crane must be decommissioned properly Most of the crane s raw materials can be recycled Follow the regulations of the local authorities Oil and grease must not be spilled on to the ground or released into the environment Drain the oil from hydraulic cylinders valves and hoses Sort the waste Deliver the m...

Page 151: ...ac tured from polyamide plastic Unsorted waste should be delivered to a landfill drained hydraulic hoses electrical wires con trol cables seat hydraulic cylinder seals lights small plastic and rubber parts Hazardous waste is delivered to a collection point for hazardous waste oils hydraulic oil transmission oil from the slewing system solid lubricants greases from the joints and journal bearings o...

Page 152: ...4 at an average daily operat time h 0 5 1 0 calc total operating time h 1600 load spectrum L2 hours of full line pull h 400 CAUTION Hoist systems have to undergo a general overhauling after the end of the theoretical using time CAUTION The operator has to arrange for the GÜ on basis of determination of the used share of the theoretical using time respectively latest after 10 years of use See BGV D...

Page 153: ... 50 54 Weight in kg ca 1 hoist 2 hoist rope 1 54 2 64 Flow 40 l min Static pressure 220 MPa Dynamic pressure 170 MPa rope length 38 m 11 4 Performance Data TC2 rope ca pacity Rope diameter 10 mm Rope capacity according to DIN 15020 Grooved drum Rope layer 1 2 3 4 Hoisting force in kN 24 21 20 18 Rope lenght in m layer rope diameter 10 mm 10 12 13 14 Total rope length in m 10 22 35 49 Rope speed v ...

Page 154: ... Horizontal LSS V Load Stabilising System Vertical Load Stabilising System Vertical MEWP Mobile Elevating Work Platform Mobile Elevating Work Platform MSC Manual Speed Control Manual Speed Control MUX Multiplexer Box Multiplexer Box OLP Overload Protection Overload Protection OPS Operator Protection System Operator Protection System PFD Pump Flow Distribution Pump Flow Distribution PSB Power Suppl...