HiGH-LiFT YL130, User Manual

Page 1: ...nstalling lift PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH H I G H L I F T ...

Page 2: ...sed or implied resulting from improper installation or use of this product 10 This lift is rated to 6 000 lbs lifting capacity NEVER EXCEED rated lifting capacity of lift 11 Qualified person must be consulted for seismic loads and other local or state requirements DEFINITIONS OF HAZARD LEVELS Identify the hazard levels used in this manual with the following definitions and signal words Hazards or ...

Page 3: ...re should be taken to arrange the cord so that it will not be tripped over or pulled 10 ALWAYS UNPLUG EQUIPMENT FROM ELECTRICAL OUTLET WHEN NOT IN USE Never use the power cord to pull the power plug from the outlet Grasp the plug and pull to disconnect 11 LET EQUIPMENT COOL COMPLETELY BEFORE PUTTING AWAY Loop power cord loosely around equipment when storing 12 TO REDUCE THE RISK OF FIRE do not ope...

Page 4: ...or alignment of moving parts breakage of parts or any condition that may affect its operation Do not use lift if any component is broken or damaged 34 NEVER remove safety related components from the lift Do not use lift if safety related components are damaged or missing NOTE If attachments accessories or configuration modifying components that are located in the load path affect operation of the ...

Page 5: ...ILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH I have visually inspected the site where the lift is to be installed and verified the concrete to be in good condition and free of cracks or other defects I understand that installing a lift on cracked or defective concrete could cause lift failure resulting in personal injury or death I understand that a level floor is required...

Page 6: ...with steel toes and oil resistant soles should be used by all service personnel to help prevent injury during typical installation and operation activities Eye protection is essential during installation and operation activities Safety glasses with side shields goggles or face shields are acceptable Back belts provide support during lifting activities and are also helpful in providing worker prote...

Page 7: ...970 HAND CART WHEEL ASSEMBLY 2 6 5715041 Ø25 VINYL GRIP 2 7 5716056 VINYL CAP Ø22 I D 2 8 5540113 E RING Ø1 2 OD TRAURC 5133 50 2 9 5545141 WASHER M12 X 24 FLAT CL 10 9 4 10 5530378 PHPS M6 X 1 0 X 40 MM 12 11 5535357 NUT M6 X 1 0 NL 12 PARTS BAG ITEM No PART NUMBER DESCRIPTION QTY 1 5505071 M6K SAFETY PIN ASSEMBLY 4 2 5746491 LIFT HEAD RELEASE PIN 4 3 5505001 SAFETY CLEVIS PIN 2 4 5530738 HHB M10...

Page 8: ...90 ELB 3 8 JIC MALE X 3 8 NPTF MALE LONG 1 PARTS BOX ITEM No PART NUMBER DESCRIPTION QTY 1 5174046 PARTS BAG 1 2 5715003 POWER UNIT VIBRATION DAMPENER 1 3 5601488 M6K LIFT HEAD PIN WELDMENT 4 4 5575061 M6K POST WHEEL 4 5 5601487 M6K POST STRAP ASSEMBLY 2 6 5736604 TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT GEAR 4 7 5210236 SAFETY WELDMENT 2 8 5716057 SAFETY COVER 2 9 5570241 HYDRAULIC HOSE ASS Ø10 ...

Page 9: ...9 MAXJAX PARTS BOX H I G H L I F T ...

Page 10: ...ace is available 2 OVERHEAD OBSTRUCTIONS The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical lines etc 3 DEFECTIVE FLOOR Visually inspect the site where the lift is to be installed and check for cracked or defective concrete 4 OPERATING TEMPERATURE Operate lift only between temperatures of 41 104 F 5º 40 º C 5 Lift is designe...

Page 11: ...he access hole located on the backside of the columns See figure 3 4 Slide the cylinders through the lift head tube See figure 4 5 Slide the Lift Head until it rests firmly on the Baseplate Stand the column up 6 Install the Column Handles P N 5505071 with M10 x 25 Hex Head Bolts P N 5530738 with M10 Washers P N 5545200 and Post Straps Assemblies P N 5601487 with M10 x 40mm hex bolts and M10 nylon ...

Page 12: ...12 1 2 NOTE 3 4 5 H I G H L I F T ...

Page 13: ...n the floor at each location using the post base plates as a template 4 Double check all dimensions and make sure that the layout is perfectly square NOTE Wide or narrow installation is possible The lift can be installed at a width that suits the vehicles you will be raising You may even choose to install additional anchors at varied column positions for adaptability to multiple vehicle configurat...

Page 14: ...ns out of the way After drilling thoroughly clean hole using a vacuum cleaner or compressed air and a nylon brush 3 Set the Anchor Embedment Depth Fully thread the 5 8 Setting Tool P N 5530405 with assembled Nut and Washer into the anchor Set the distance between the top of the anchor and the bottom of the Nut and Washer to 5 8 See figure 12 4 After setting the Nut and Spacer place the Anchor into...

Page 15: ...r setting and or damage each time the lift is re installed Inspect the concrete for cracks defects and or damage Do not re install the lift if any of the drop in anchors are defective or the concrete is cracked or defective It may be necessary to shim the columns to ensure that the columns are plumb The columns must be plumb and square or damage or injury may occur when using the lift Do not excee...

Page 16: ...e sure they are properly tightened before proceeding Position the power unit stand at the front or rear of the vehicle Connect the Female Quick Disconnect fitting to the Male Quick Disconnect located at the bottom of each column See figure 18 Female Quick Disconnect Fitting Install the Female Quick Disconnect fittings to the opposite end of Fig 16 3 8 NPTF Hose Fittings Fig 18 See figure 16 Fig 17...

Page 17: ...ccur The power unit must be kept dry Damage to power unit caused by water or other liquids such as detergents acid etc is not covered under warranty Improper electrical hook up can damage the motor and will not be covered under warranty Motor cannot run on 50hz without a physical change in the motor US only Use a separate breaker for each power unit Protect each circuit with a time delay fuse or c...

Page 18: ...the four arm restraint systems are not functioning properly Replace any broken components or components with broken teeth only with authorized or approved replacement parts STEP 10 INSTALLING THE SAFETY RELEASE LATCH SEE PAGE 30 STEP 11 BLEEDING THE CYLINDERS 1 With the lift in an elevated position the hoses connected and the oil reservoir full loosen the bleeder screws located at the top of each ...

Page 19: ...g area is clear Operation maintenance and safety manuals on site LIFT OPERATION SAFETY NEVER exceed rated capacity of 6 000 lbs Tighten all anchor bolts prior to operation If anchor bolts are loose or any component of the lift is defective do not use lift DO NOT remove or disable arm restraints DO NOT block open or override self closing lift controls they are designed to return to the Off or Neutr...

Page 20: ...ARE DISENGAGED IF ONE OF THE LOCKS INADVERTENTLY LOCKS UPON DESCENT THE VEHICLE MAY DISMOUNT CAUSING PERSONAL INJURY OR DEATH ALWAYS remove tool trays stands etc before lowering lift ALWAYS release safety locks before attempting to lower lift ALWAYS move the lift arms to provide an unobstructed exit before removing vehicle from lift area NEVER drive over the lift arms STEP 13 LIFT OPERATION BE SUR...

Page 21: ...k to allow adequate clearance 3 Disengage the safety lock on each column by pulling up the release handle See figure 26 4 Push the lowering handle on the power unit until the lift has descended completely and all 4 arm restraint gears are completely released 5 When lowering the lift pay careful attention that all personnel and objects are kept clear Always keep a visual line of site on the lift WE...

Page 22: ...tallation area of debris tools and equipment 2 Blow out the mounting holes with compressed air or clean with a nylon brush 3 Inspect the drop in anchors for proper setting and the concrete for defects and or damage 4 Line up the holes of the Base Plates with the anchors Re shim the lift as required to ensure the lift is installed level 5 With the Shims and Anchor Bolts in place tighten all Anchor ...

Page 23: ...n or replace 11 Check wall outlet voltages and wiring Make sure unit and wall outlet are wired correctly MOTOR WILL NOT RUN POSSIBLE CAUSE 1 Panel circuit breaker flipped 5 2 1 3 4 2 Motor burned out 1 2 3 6 4 3 Voltage to motor incorrect 2 1 4 CE USERS ONLY Internal motor circuit breaker flipped 7 5 CE USERS ONLY Fuse protecting contractor has blown 8 REMEDY INSTRUCTIONS 1 Check for correct volta...

Page 24: ...or to lowering the lift WILL NOT RAISE ONLY UNDER LOADED CONDITION POSSIBLE CAUSE 1 Air in oil 4 1 2 3 2 Cylinder lift head binding 5 3 Cylinder leaks internally 5 4 Lift overloaded 6 5 5 Lowering valve leaks 7 1 8 5 9 6 Motor runs backwards 10 12 9 7 Pump damaged 5 9 8 Pump won t prime 1 2 3 4 11 5 9 9 Relief valve leaks 8 5 9 10 Voltage to motor incorrect 10 12 5 REMEDY INSTRUCTIONS 1 Check oil ...

Page 25: ...y or level 5 5 Flow divider is faulty 4 REMEDY INSTRUCTIONS 1 Check oil level The oil level should be up to the fill cap in the reservoir with the lift all the way down 2 Check tighten inlet fittings and hose connections 3 Bleed cylinders 4 Consult lift manufacturer 5 Make sure the vehicle is cantered between columns Ensure the swing arms are positioned with the centre of gravity midway between pa...

Page 26: ...26 H I G H L I F T ...

Page 27: ...ost Insert the Clevis Pin through the Torsion Spring 4 5 Insert the Clevis Pin through the Safety Weldment and the Release Plate Insert the second Torsion Spring on to the Clevis Bolt 6 Attach the Cotter Pin to the Bolt 7 8 Attach the Safety Cover with two M6 Screws Retaining Ring Safety Latch Release Safety Weldment Safety Cover M6 x 10 Screw Cotter Pin Torsion Spring Clevis Pin H I G H L I F T ...

Page 28: ...28 844 629 5291 H I G H L I F T ...

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