Hill-Rom 3301030, Service Manual

Page 1: ...LikoGuard Overhead Lift Service Manual LikoGuard L Product No 3301030 LikoGuard XL Product No 3301040 3EN190401 Rev 7 ENGLISH ...

Page 2: ...re not available after last manufacturing date Repairs and maintenance may only be performed by personnel authorized by Hill Rom and using original Liko spare parts For information regarding Service and Maintenance education contact your Hill Rom representative For contact information please visit our website www hill rom com In this document this warning symbol indicates that special care should ...

Page 3: ...G with display for service 10 3 2 General Information 11 3 3 Pop Up messages 12 3 4 Next Service 13 3 5 Display language 13 3 6 Password 14 3 7 Reset Service 14 3 8 Power Consumption 15 3 9 Transfer Motor 15 3 10 Overload 15 3 11 End Position 16 3 12 Error Message 16 3 13 Set Service Interval 16 3 14 Data Storage 17 3 15 Data Transfer 17 3 16 System 18 3 17 Calibration overview 18 4 0 Spare Parts ...

Page 4: ...cycle Intermittent power 10 90 max 2 min 0 272 kg 0 600 Ibs 5 95 max 2 min 272 363 kg 800 Ibs Sound level 70 dB A Lift motor Protection class IP X4 humidity resistance Hand control Protection class IP X7 humidity resistance Operating forces of controls 4 9 N Surrounding functional environment Temp 5 C till 40 C relative humidity 15 to 93 non condensing Barometric pressure range of 70 kPa to 106 kP...

Page 5: ...on batteries may present a risk of fire or explosion or chemical burn when mistreated Do not short circuit puncture incinerate crush immerse force discharge or expose to temperatures above the declared operating temperature range of the product Wrong handling can cause fire or explosion In case of fire use dry chemical extinguishers If chemicals leak attend these advices Skin contact Contents of a...

Page 6: ... the lift still does not work satisfactorily please contact Hill Rom 1 Charge the LikoGuard Overhead lift immediately 2 If the lift still does not work satisfactorily please contact Hill Rom Please contact Hill Rom The lift does not achieve maximum lifting capacity 1 Charge the LikoGuard Overhead lift 2 If the lift still does not work satisfactorily please contact Hill Rom 1 Check that the Emergen...

Page 7: ... Battery handler 0b System handler 0c Keyboard handler 0d Charger handler 0e Input Output IO expander TABLE 2 ID Description 01 Read failure on the SPI bus 02 Write failure on the SPI bus 03 Read failure on the UART bus 04 Write failure on the UART bus 05 Write failure on the I2C bus 06 Read failure on the I2C bus 07 Mutex failure 08 Q failure 09 Eeprom failure 0b General I2C bus error 0c Time out...

Page 8: ...WL contact Hill Rom If this occurs above the SWL the lift is being used out of specification 0322 Overload occurred detected by the software should only occur if lifting over the SWL Hardware trigger Lift should allow downward move ment upward movement available after 2 seconds If this occurs at loads below the SWL contact Hill Rom If this occurs above the SWL the lift is being used out of specifi...

Page 9: ...ts Contact Hill Rom 0b16 Upper limit switch failure Check the upper limit switch connection on the board Check the upper limit switch wiring is undamaged no short circuit Check the switches are functional 0b17 Active load connection failure Check the active load connection on the board is correct 0b32 HandControl is not responding Plug in the HandControl Disconnect the battery and reconnect WARNIN...

Page 10: ... attached to LikoGuard Overhead Lift this assembly instruction can be used Step 1 Activate the emergency stop Remove side cover Screwdriver Step 2 Release the HandControl cables to access the cover White cable Remove the cover by slideing it up Step 4 Disconnect the HandControl without display Step 3 If Step up card is installed Remove the board 2xT15 screws Before assembly ESD protection is requi...

Page 11: ...gun 2 green LED indicates that the battery is fully charged kg lbs Back Select Navigate When the lift is in use the display window shows remaining battery power The battery power is indicated by four fields Battery power is 100 when all fields 1 4 are lit If only one field is lit 25 of battery power remains an alarm sounds and the lift should be charged at once Up Lift movement is based on the Han...

Page 12: ...d yellow The lift may be used as normal until Service Overload maximum load The symbol is illuminated yellow an alarm sounds and the lift stops Check load and that the lift is not affected by surrounding objects When the symbol goes out and the alarm goes off the lift can be used again Overload operating time The symbol flashes yellow The lift s operating time has been exceeded The lift may be use...

Page 13: ...rvice The Usage menu is described in the Instruction Guide In the Service menu it is possible to choose between 14 different languages for the display menu Change language from English to desired language by pressing Confirm new language by pressing Chinese Danish Dutch English Finnish French German Italian Japanese Norwegian Portuguese Russian Spanish Swedish 3 5 Display Language Next Next OR Sho...

Page 14: ...rd Password Advanced 3 7 Reset Service Reset Service Reset Service Reset service Reset Service only after performed approved Periodic Inspection according to chapter 6 Manual Service reset interface If HandControl with display is not avalible after performed approved Periodic Inspection the service light can be switched off using the operation panel on the lift Press and buttons on the lift for 3 ...

Page 15: ...ot in use Advanced Overload System 3 8 Power Consumption 3 10 Overload Shows total number of stops due to overload Will never be reset Shows total number of stops due to overload from last Service Reset Overload Duty Cycle Shows the total number of stops due to Duty Cycle exceeded max time running the lift Will never be reset Shows the total number of stops due to Duty Cycle from last Service Rese...

Page 16: ...ows the total number of stops due to lower end position reached Will never be reset Advanced Error Message 3 12 Error Message Shows the last 10 error messages Se chapter 4 2 for Error message descriptions Reset Reset Error Message Advanced Set Service 3 13 Set Service Interval Set interval of Service Period Shows how many months until the service symbol lights up Pre Set at 12 month Set Service Se...

Page 17: ...ore If store failed Main Board failure Data storage not possible Transfer data from HandControl to Main Board Use only on Main Board replacement Require successfully completed Data Storage 4 14 Data Advanced Transfer Transfer Transfer Transfer Data If transfer failed Try one more time Make sure Data storage is done Make sure all connections are properly assembled Contact Liko Hill Rom 3 15 Data Tr...

Page 18: ...em S N of the LikoGuard Advanced Potentiometer Calibration of the potentiometer must to be performed when changing specified spare parts according to the Assembly Instructions Potentiometer with holder Prod No 33090011 Lift strap with strap guide Prod No 33090016 Main Board Prod No 33090005 and 33090006 Potentiometer Potentiometer Calibration Potentiometer Potentiometer 400 700 Ensure low and high...

Page 19: ...d bottom XL 5 Main Board L 6 Main Board XL 8 Fuse 20 A 10 pce 9 Battery Li ion 10 Electronic StepUp Card to IRC 11 Potentiometer with holder 12 El Brake active load 13 Limit switch upper 14 Panel board green 15 Key Pad emergency lowering 16 Lift strap with strap guide 17 Electrial Motors 18 Hang Up HandControl hanger 19 Slingbar side cover 20 Emergency Stop Lowering Strap 21 HandControl Hanger 22 ...

Page 20: ...only be performed by personnel authorized by Hill Rom and using original Liko spare parts Cable for handcontrol LR 242S ES Assembly Instruction Product No 31290070 3EN650203 Rev 5 ENGLISH Tools required Contains Qty Hand control cabel 1 Fits Prod No Hand Control 242 ES 2 Button 3126034 Hand Control LR 242 ES 4MS 3126035 Hand Control LR 242 ES 4 Button 3126036 Hand Control LR 242 ES 6 Button 312603...

Page 21: ... n e ct i n g b a tt e ry 1 D i s co n n e ct B a tt e ry C o m m u n i c a ti o n C o n n e ct o r 2 D i s co n n e ct B a tt e ry P o w e r C o n n e ct o r W h e n co n n e ct i n g b a tt e ry 1 D i s co n n e ct B a tt e ry P o w e r C o n n e ct o r 2 D i s co n n e ct B a tt e ry C o m m u n i c a ti o n C o n n e ct o r BMZ Rechargeable Li Ion Battery fjdispjfdipsfjdsipjfsp 7S2P US18650VTC...

Page 22: ...h strap guide set 3EN690258 33090017 17 Electrial Motors NOT READY TO ORDER pair 3EN690259 33090018 18 Hang Up HandControl Hanger LG 2 pcs set 3EN690260 33090019 19 Slingbar side cover product label included 3EN690261 33090020 20 Emergency Stop Lowering Strap pce 3EN690262 33090021 21 HandControl Hanger pce 3EN690263 33090022 22 Damper carriage 4 pieces incl screw and nut set x8 3EN690264 Spare Pa...

Page 23: ...68 33090027 27 Step Up Box set 3EN690269 33090028 28 SlingGuard attachment 3EN690270 33090029 29 Emergency Stop Switch pce 3EN690274 33090030 30 Cover 670 Twin product label included pce SlingBar Decal Instruction Centered underneath Size 52 x 21 mm Underneath 1 x Stamping centered Just below the bulky area 70mm 3EN690281 33090033 31 Mechanical Lowering Restoration Kit set 3EN690287 LikoGuard over...

Page 24: ... representative Contact information is to be found at www hill rom com Inspection performed by Date Next inspection Inspection performed in accordance with ISO 10535 2006 Annex B Periodic inspection OVERHEAD LIFT Action required Approved Not approved 1 Product Decal 2 General Inspection 3 Carriages 4 Hand Control 5 Emergency Stop 6 Emergency Lowering 7 Limit Switch Not valid for MasterLift 8 Charg...

Page 25: ... 26000 52000 5 years lifting frequency 8 lifts day 10 lifts day 14 lifts day 29 lifts day 7 years lifting frequency 5 lifts day 7 lifts day 10 lifts day 20 lifts day 10 years lifting frequency 4 lifts day 5 lifts day 7 lifts day 14 lifts day A normal lift 70 cm 27 6 inch up of witch 40 cm 15 7 inch with load followed by 70 cm 27 6 inch down of witch 40 cm 15 7 inch with load Expected Life Time The...

Page 26: ...t 272 kg 600 lbs 3301040 LikoGuard XL Overhead Lift 363 kg 800 lbs 3307010 Carriage 363 kg 800 lbs Before installation Read and understand the contents of the Overhead System Installation Hand Book Make sure the maximum load of the installed railsystem is equal to or larger than the maximum load of the LikoGuard overhead lift Basic condition for installation It is recommended to assemble the carri...

Page 27: ... was never released so the spare parts 33090031 and 33090032 have been removed from the Spare part list SUS003443 SUS003644 MOD011191 2018 New slingbar models are released 3308010 SlingGuard 350 slingbar 3308510 SlingGuard 350 with quick hook multi slingbar 3308030 SlingGuard 600 slingbar 3308530 SlingGuard 600 with quick hook multi slingbar New spareparts are created 33090031 SlingBar plastic cov...

Page 28: ...Liko AB Nedre vägen 100 SE 975 92 Luleå Sweden www hillrom com Copyright Liko R D AB 2020 All rights reserved ...