Hillphoenix JNRBHSA, Owner'S Installation & Operations Manual

Page 1: ...Cleaning 21 Parts Ordering 22 Appendices 23 Table of Contents To ensure proper functionality and optimum performance it is STRONGLY recommended that Hillphoenix specialty cases be installed serviced by qualified tech nicians who have experience working with commercial refrigerated display merchandisers and storage cabinets For a list of Hillphoenix authorized installation service contractors pleas...

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Page 3: ...ng out of breach of contract warranty tort including negligence strict liability or other theories of law directly or indirectly resulting from arising out of or related to such installation or use including without limitation any personal injury death or property damage resulting from an electrical failure fire electric shock or mold P079211M REVO R 744 CO2 NOTICE For Systems Utilizing R 744 CO2 ...

Page 4: ...nix installation and operations handbooks accompanied by an alert symbol paired with the word DANGER WARNING or CAUTION All warning messages will inform you of the potential hazard how to reduce the risk of case damage personal injury or death and what may happen if the instructions are not properly followed W A R N I N G Indicates a potential threat of death or serious injury if all instructions ...

Page 5: ...v Revision History New Manual Format_08 14 Manual Update_05 18 Manual Update_01 19 Manual Update_04 19 Appendix F Update_05 19 Technical Reference Sheet Update_08 19 ...

Page 6: ...contact the Service Parts Department at the number listed below CASE DAMAGE Claims for obvious damage must be 1 noted on either the freight bill or the express receipt and 2 signed by the carrier s agent otherwise the carrier may refuse the claim If damage becomes apparent after the equipment is unpacked retain all packing materials and submit a written request to the carrier for inspection within...

Page 7: ...ge may be removed to reduce overall case height under 80 To remove under carriage lift case 1 to 2 maximum from ground so that case weight is removed from the casters Cut outs provided in the rear and front skid rails are a designat ed lift point for fork truck blades 4 The case may also be lifted manually using a J bar Important Place lift blade within the 6 space behind the front foot Metal rein...

Page 8: ...ear of case if required to pass through the store doorway The screws have hex head 7 The case wiring exits into a permanent enclosure at top left rear of case Flexible conduit is provided from this enclosure to the case controller box Remove screws 1 4 hex head and reposition controller box if required to pass underneath the store doorway 8 Shipping braces are attached to the open end of cases wit...

Page 9: ...hovered with in from ground level Installer responsible to comply with all OSHA local and customer safety requirements Installer responsible to provide equipment ad equately sized for the task 10 Hydraulic pallet rack jacks or other manual methods may be used provided care is taken to protect the case and designated lift points are used Lift through base feet Clear second set of base feet Connect ...

Page 10: ...t right on case Slide 1 riser under each 1 permanent base foot Tabs at rear will nest into foot align pre punched holes on front vertical flange and secure with provided 8 TEK screws two places per riser Once risers are secured the case can be shimmed beneath the risers Lift case in designated areas Avoid the drain hub when using pallet jack 3 25 Riser Align pre punched holes 8 TEK screws 2 per ri...

Page 11: ... the case by placing a bubble level on the shelf standard Add remove shim packs as needed For the horizontal level repeat this process after placing the bubble level on the front sill Multi Case 1 Remove any shelves shipping braces mirror assemblies etc Shelf clips and shipping braces can be discarded Keep all other loose items such as kick plates end kick plates nose bumper fascia etc for later i...

Page 12: ... to allow easy clean out access for future typically clean out to right side with tube nipple facing left Place pump receptacle under case and ensure conduit wires are terminated to main junction box on case top Cut short section 18 typical of tube Connect from PVC drain outlet nipple to pump inlet choice of 4 removable caps Push tube toward short edge of pump IMPORTANT If tube pushed towards long...

Page 13: ...all platic bushing in cover Place tube from pump through bushing to grip and into pan 4 Place end of tube into cut out section of cover so that pumped condensate water is directed into the pan 5 Place the short 18 section of tubing onto the over flow tube of the pan and direct the tube to the rear back of the case In event of components wearing out in future water will be directed to the floor rat...

Page 14: ...pturing trim and tighten to compress sealant that was applied per page 11 Fig 4 Fig 4 Trim shown after install bolt located above index finger 4 When sealing frame to frame or frame to foamed parti tion the Anthony door may need be removed Release tension from closing mechanism Depress spring clip at top of door Pull top door hinge from receptacle and set door aside 5 Use a clamp to close gap betw...

Page 15: ... well as threads on male fitting Then torque 18 20 ft lb the fittings Tighten the thread quick connects fully IMPORTANT Note that the case and condensing unit are shipped charged with refrigerant The units are not pumped down but are shipped in ready to install and run configuration Take care to connect lines completely and confirm that leak paths are avoided Secure condensing unit to case top aft...

Page 16: ...p edge into V retainer flange at top of air block Fasten bottom to case Intake guard assembled to air block Retrieve shipped loose condensing unit air block from inside case Match cut outs to condensing unit and fasten by back ing out and re installing screws from the condenser coil ...

Page 17: ...ser If you need to cut out enough of the foam to fit over any piping that may be obsturcting the panel Install the top panel by sliding under the protruding metal edge of the fascia shroud then fitting the top panel s teeth into the cut outs of the side panels to complete the installation Attach right hand panel to front fascia Attach left hand panel to front fascia Complete assembly Top panel ins...

Page 18: ...ve Simply remove the kickplate joint trim then unscrew the upper and lower kickplates from the kickplate supports and remove see Trim Out instructions on pages 12 14 Care should be given to ensure that all connections are water tight and sealed with the appropriate PVC or ABS cement ELECTRICAL Electrical connections are made in the electrical junction box located at the top rear left of the case F...

Page 19: ...the foam tape gasket and sealant to the end breakers of adjoining case see pg 11 Have you sealed the case to case joints by applying caulk and acrylic tape to the pipe chase seam see pg 14 Have you removed the shipping blocks from the refrigeration lines see pg 8 Before powering up the case be certain that all of the steps listed below have been completed to ensure proper case functionality safety...

Page 20: ...lb at the outlet of the evaporator coil Fig 10 2 Using the suction pressure reading and the Sporlan temperature pressure chart Appendix C convert pres sure to temperature 3 Finally subtract the converted temperature reading from the actual temperature reading The resulting number is the superheat setting once this has been determined adjust the TXV as needed to obtain the proper setting Fig 11 Obt...

Page 21: ...um operating effi ciency and avoid the corrosive action of food fluids on metal parts that are left on for long periods of time We recommend cleaning once a week Be certain that all electricity to the case is turned off before servicing or cleaning to avoid electrical shock In some cases more than one switch may need to be turned off to completely de energize the case All surfaces pitch downward t...

Page 22: ...number of the case for which the part is intended Length of the part if applicable Color of part if painted or color of polymer part Whether part is for left or right hand application Quantity Serial plate is located inside the case on the top left side If the parts are to be returned for credit contact the Parts Department Do not send parts without authorization ...

Page 23: ...t B Seismic Brackets C Sporlan Pressure Temperature Chart D Case Top Fascia E Electrical Wiring F Controllers and Setpoints G Fascia Frame Customer Specific H End To Wall Close Off Panels I Case Lifting Locations J Condensing Unit Locations ...

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Page 32: ...s are available for all base frame heights CONSTRAINT BRACKET ATTACH TO TOP OF CASE USE 3 10 SELF TAPPING SCREWS ATTACK BRACKET TO WALL USE 1 0 5 OR 2 0 375 ANCHORS BASE FRAME CONSTRAINT BRACKET 2 PER CASE BRACKET SHOWN HERE IS FOR A 5 TALL BASE FRAME CONSTRAINT BRACKETS ARE ALSO AVAILABLE FOR ALL BASE FRAME HEIGHTS USE 3 10 SELF DRILLING SELF TAPPING SCREWS FOR ATTACHMENT TO THE BASE FRAME ALTERN...

Page 33: ...B2 SEISMIC BRACKETS 5 BRACKETS ...

Page 34: ...C1 SPORLAN PRESSURE TEMPERATURE CHART ...

Page 35: ... end of the case Fig 2 Attach the front fascia to the recessed coil shroud baffle Fig 3 using the pre punched screw holes Then secure the bottom edge the front fascia to the case body using the pre punched screw holes Fig 4 Move the electrical junction box forward so that the Carel controller display and GFI are aligned with the pre punched cutouts Fig 5 Pull the heater wire through the cutout in ...

Page 36: ...functionality e g Low Temperature JNRZHSA cases it is recommended to update the hour and minute parameters of the CAREL Real Time Clock to the local time at the store Real Time Clock en tries use 24 hour system i e Hour 22 10 PM Hour 10 10 AM Setting the Real Time Clock optimizes the defrost time see parameter section tc of the applicable set points lists of appendix F ...

Page 37: ... 30 39 38 41 42 24 25 5 3 4 3 33 32 N 58 57 53 54 49 50 51 52 47 48 45 46 44 220V IG RECEPTACLE GFI RECEPTACLE HUMIDIFIER 26 43 56 55 70 71 GREEN REFRIGERATED PAN SOLENOID REFRIGERATED PAN BYPASS SOLENOID AIR HEATER DEFROST SOLENOID AIR DEFROST FAN MAIN SECONDARY FLUID SOLENOID SECONDARY COOLANT PUMP GROUND TO EXTERIOR FRAME GROUND TO INTERIOR LINER GROUND TO JUNCTION BOX 75 77 79 81 83 85 64 65 6...

Page 38: ...Display Cases 5XIILQ 0LOO 5RDG RORQLDO HLJKWV 9 E3 ELECTRICAL WIRING DIAGRAM ...

Page 39: ...Display Cases 5XIILQ 0LOO 5RDG RORQLDO HLJKWV 9 E4 ELECTRICAL WIRING DIAGRAM ...

Page 40: ...ag C 0 2 0 r4 Ctl Value to alter Set Point from Digital Input MSC C F C 20 20 3 0 r5 Ctl Enable temperature monitoring MSC flag C 0 1 0 rt Ctl Temperature monitoring interval MSC hours F 0 999 rH Ctl Max temperature recorded during period rt MSC C F F rL Ctl Min temperature recorded during period rt MSC C F F c0 CnP Comp and fan start delay at power up SC min C 0 15 0 c1 CnP Minimum time between 2...

Page 41: ...n Low and High temperature alarm delay MSC min F 0 250 120 A4 ALn Configuration of digital input 1 SC C 0 15 0 Set to 8 if using pressure SW A5 ALn Configuration of digital input 2 MSC C 0 15 0 A6 ALn Duty setting from comp for digital in alarm SC min C 0 100 0 A7 ALn External alarm delay if using digital input SC min C 0 250 0 A8 ALn Enable alarms Ed1 and Ed2 SC flag C 0 1 0 defrost end on time A...

Page 42: ...t from Digital Input MSC C F C 20 20 3 0 r5 Ctl Enable temperature monitoring MSC flag C 0 1 0 rt Ctl Temperature monitoring interval MSC hours F 0 999 rH Ctl Max temperature recorded during period rt MSC C F F rL Ctl Min temperature recorded during period rt MSC C F F c0 CnP Comp and fan start delay at power up SC min C 0 15 0 c1 CnP Minimum time between 2 comp starts SC min C 0 15 0 2 c2 CnP Min...

Page 43: ...ration of digital input 1 SC C 0 15 0 n rtc Minute min 0 59 0 Set to 8 if using pressure SW ton rtc Light aux ON time setting SC C A5 ALn Configuration of digital input 2 MSC C 0 15 0 d rtc Day days 0 11 0 A6 ALn Duty setting from comp for digital in alarm SC min C 0 100 0 h rtc Hour hours 0 23 0 A7 ALn External alarm delay if using digital input SC min C 0 250 0 n rtc Minute min 0 59 0 A8 ALn Ena...

Page 44: ...alter Set Point from Digital Input MSC C F C 20 20 3 0 r5 Ctl Enable temperature monitoring MSC flag C 0 1 0 rt Ctl Temperature monitoring interval MSC hours F 0 999 rH Ctl Max temperature recorded during period rt MSC C F F rL Ctl Min temperature recorded during period rt MSC C F F c0 CnP Comp and fan start delay at power up SC min C 0 15 0 c1 CnP Minimum time between 2 comp starts SC min C 0 15 ...

Page 45: ...alarm delay MSC min F 0 250 120 A4 ALn Configuration of digital input 1 SC C 0 15 0 Set to 8 if using pressure SW A5 ALn Configuration of digital input 2 MSC C 0 15 0 A6 ALn Duty setting from comp for digital in alarm SC min C 0 100 0 A7 ALn External alarm delay if using digital input SC min C 0 250 0 A8 ALn Enable alarms Ed1 and Ed2 SC flag C 0 1 0 defrost end on time Ado ALn door switch light ma...

Page 46: ...G1 FASCIA FRAME ...

Page 47: ...G2 FASCIA FRAME ...

Page 48: ...G3 FASCIA FRAME ...

Page 49: ...G4 FASCIA FRAME ...

Page 50: ...G5 FASCIA FRAME OPTIONAL MOTION SENSOR INSTALLATION ...

Page 51: ...G6 FASCIA FRAME OPTIONAL MOTION SENSOR INSTALLATION ...

Page 52: ...NSTALLATION 1 Use fasteners to assemble the motion sensor to the bracket and then install the subassembly into the case fascia 2 Install the motion sensor bracket subassembly into the fascia 3 Connect cable to motion sensor and to controller ...

Page 53: ...G8 FASCIA FRAME JNRZHSA 5 BALLOON GUARD INSTALLATION ...

Page 54: ...to the wall behind Close off panel Insulated End to Wall Right Hand shown Nominal 77 Height Hemmed top rests on top of insulated end panel Slide back to close any gaps to the wall behind Fasten with 8 screws at holes provided Close off panel End kick plate to Wall Nominal 7 x 5 x 3 same part right left ...

Page 55: ...I1 CASE LIFTING LOCATIONS Base Frame Lifting Locations for Forklift JNRBHSA JNRZHSA ...

Page 56: ...I2 CASE LIFTING LOCATIONS Base Frame Lifting Locations for Forklift JNRBHSA JNRZHSA ...

Page 57: ...v Ϯ Z Ͳ ϱ Z EZ v Ϯ Z Ͳ ϰ Z EZ v ϱ EZ J1 CONDENSING UNIT LOCATIONS ...

Page 58: ...water directly on fan motors or any electrical connections All lighting receptacles must be dried off prior to insertion and re energizing the lighting circuit Please refer to the Use and Maintenance section of this installation manual BDM0818 1925 Ruffin Mill Rd Colonial Heights VA 23834 Due to our commitment to continuous improvement all specifications are subject to change without notice Hillph...

Page 59: ...urned within two weeks after startup 5 If the defective part is not returned to the Manufacturer 6 To service maintenance or wear and tear parts such as lights starters and ballasts MODIFICATIONS TO GENERAL WARRANTY The following sets forth certain modifications to the General Warranty for specific products of Manufacturer DISPLAY CASE AND SPECIALTY PRODUCTS CLEARVOYANT LED LIGHTING The warranty p...