Hills Rotary 400 Installer Manual Download | Manualshive

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Contents

Page

Item 1: Replacing the Upper Cross Cover

4

Item 2: Repairing the Upper Cross Assembly

4

Item 3: Replacing the Locking Collar

5

Item 4: Repairing the Lower Cross Assembly

6

Item 5: Repairing the Latch Assembly

8

Item 6: Repairing the Handle Assembly

9

Item 7: Replacing an Arm Assembly

10

Item 8: Repairing a Tensioner Assembly

11

Item 9: Restringing a Line Segment

11

Item 10: Restringing the Hoist

12

Item 11: Replacing the Ground Socket Locking Collar

12

Item 12: Replacing the Windbrake and Winding Mechanism

13

Line Length Chart

14

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Summary of Contents for Rotary 400

Page 1: ...Rotary Folding Hoists Installer s Manual To suit models Rotary 400TM Rotary 450TM Rotary 500TM ...

Page 2: ......

Page 3: ...ss Assembly 6 Item 5 Repairing the Latch Assembly 8 Item 6 Repairing the Handle Assembly 9 Item 7 Replacing an Arm Assembly 10 Item 8 Repairing a Tensioner Assembly 11 Item 9 Restringing a Line Segment 11 Item 10 Restringing the Hoist 12 Item 11 Replacing the Ground Socket Locking Collar 12 Item 12 Replacing the Windbrake and Winding Mechanism 13 Line Length Chart 14 ...

Page 4: ...he Cross Assembly Fig 4 3 Push the tool upwards towards the stay until it locates 4 Use an 8mm Allen key to turn the central cam through 90 degrees This action spreads the locating snap features away from their locking ledge Fig 5 5 Repeat this with the remaining three tools around the cross 6 Fold up the hoist and attach the line tie off strap remove from the Ground Socket 7 Remove the Upper Cros...

Page 5: ...he locating snaps have re engaged Fig 9 Note check all Arm Stay Pivots are engaged correctly 16 Replace the screw into the top of the assembly 17 Snap the Upper Cross Cover back on Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Item 3 Replacing the Locking Collar To service the Locking Collar you must first remove the Upper Cross Assembly as described in Item 2 1 Remove the screw from the Locking Collar and ...

Page 6: ...ssemblies can be accessed 9 To replace the Lower Cross Assembly you will need to remove the Handle assembly Item 6 and also the Locking Pin and Locking Collar Item 11 from the main standard 10 Once these items are out of the way the halves can be slid off the bottom of the hoist Fig 12 and 13 11 After the Lower Cross Assembly has been serviced or replaced re assemble the components that were remov...

Page 7: ...7 Fig 11 Fig 12 Fig 13 Fig 14 Fig 15 Fig 16 Fig 17 ...

Page 8: ...Service the Latch Assembly Fig 20 4 Ensure when Locking Fork is replaced with the Sliding Latch the lower snap detail is facing towards the Main Standard Fig 21 5 Slide the assembly into the locating slot until it has re engaged the snap detail Fig 22 and 23 6 Re assemble the Lower Cross Assembly Fig 23 Refer to Item 4 Steps 16 17 and 18 Fig 18 Fig 19 Fig 20 Fig 21 Fig 22 Fig 23 ...

Page 9: ...s and pull the Handle Assembly away from the standard Fig 26 and 27 5 Ensure the Handle Spring does not fall out of the Handle Assembly when removing the assembly Fig 28 6 To replace the Handle use a pair of pliers to disengage the snaps at the back of the Handle Shroud Fig 29 7 To reassemble the Handle snap it back into the Handle Bush with the Handle Shroud and Spacer Ring in between Fig 30 8 Re...

Page 10: ... Assembly as per Item 2 6 Disassemble the Lower Cross Assembly as per Item 4 7 Remove the damaged Arm Assembly from the cross assemblies Fig 35 8 Place the Arm Stay Pivot of the new assembly into the Upper Cross ensuring the others have not fallen out 9 Re assemble the Upper Cross Fig 36 as per Item 2 Steps 13 to 17 10 Re attach the Line Tie Off strap to include all 4 arms Fig 37 11 Replace the ho...

Page 11: ... Fig 41 Item 9 Restringing a Line Segment 1 Establish the line segment that needs replacing and refer to the Line Length Chart for correct line length see Page 14 2 Attach and tension the lines as per following sequence of diagrams Step 1 Remove the line cover by rotating anti clockwise Step 4 Feed the line up and through the front slot of the tensioner and pull tight Step 2 After unthreading the ...

Page 12: ...Attach the remaining line segments 6 Review all lines and check to determine if any segments require re tensioning 7 Fold the hoist up and down to ensure hoist is not over tensioned and restricting the engagement of the Lower Cross and Latch with the Locking Collar 8 Once complete trim off excess line leaving about 10mm protruding from each tensioner Fit Cover Caps Item 11 Replacing the Ground Soc...

Page 13: ... Ground Socket Locking Collar does not fall off If the saddle or pinion gear become dislodged clean and lubricate them with Vaseline before replacing Fig 48 6 Use a hacksaw to cut the bard off the top of the Worm Fig 47 7 Fit a new Winding Mechanism into the Main Standard and secure with the screw Fig 49 8 Push a new or the removed Windbrake into the top of the Main Standard ensuring that the moul...

Page 14: ...ves the required length plus 200mm to allow easy installation Hills Rotary 400 TM 970 mm 1 197 mm Hills Rotary 450 TM Hills Rotary 500 TM 2827m m 2580m m 2333m m 2086m m 1832m m 1578m m 1329m m 970m m 2580m m 2333m m 2086m m 1832m m 1578m m 1329m m 970m m 2086m m 1832m m 1578m m 1329m m ...

Page 15: ...15 Notes Issue November 2007 ...

Page 16: ......

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