HIMA DIO 24/16 01, Manual

Page 1: ...HIMatrix Safety Related Controller DIO 24 16 01 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 1 01 HI 800 205 E...

Page 2: ...A appreciates any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior...

Page 3: ...0 3 1 2 Safety Related Outputs 11 3 1 2 1 Reaction in the Event of a Fault 11 3 1 3 Line Control 11 3 2 Equipment Scope of Delivery 11 3 3 Type Label 11 3 4 Assembly 13 3 4 1 Block Diagram 13 3 4 2 Fr...

Page 4: ...e Inputs and Outputs 25 4 4 2 Signals and Error Codes for the Inputs and Outputs 25 4 4 3 Digital Inputs 25 4 4 4 Digital outputs 27 5 Operation 28 5 1 Handling 28 5 2 Diagnosis 28 6 Maintenance 29 6...

Page 5: ...ommissioning Transport Disposal This manual distinguishes between the following variants of the HIMatrix system Programming tool Processor operating system Communication operating system SILworX Versi...

Page 6: ...are the current version of existing manuals with the Internet edition 1 2 Target Audience This document addresses system planners configuration engineers programmers of automation devices and personne...

Page 7: ...indicates hazardous situation which if not avoided could result in minor or modest injury Notice indicates a hazardous situation which if not avoided could result in property damage NOTE Type and sou...

Page 8: ...nge of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 611...

Page 9: ...e user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system is a part...

Page 10: ...Cat 4 EN 954 1 and PL e EN ISO 13849 1 Further safety standards application standards and test standards are specified in the certificate available on the HIMA website 3 1 Safety Function The module...

Page 11: ...DO 1 through DO 8 of the DIO 24 16 01 module can be used to monitor the own digital inputs or the digital inputs of other modules e g DI 32 01 for short circuits and open circuits e g for an EMERGENCY...

Page 12: ...3 Product Description DIO 24 16 01 Page 12 of 40 HI 800 205 E Rev 1 01 Figure 1 Sample Type Label...

Page 13: ...ption HI 800 205 E Rev 1 01 Page 13 of 40 3 4 Assembly This chapter describes the layout and function of the plug in module 3 4 1 Block Diagram 24 Digital Inputs Module Indicators 16 Digital Outputs I...

Page 14: ...1 I2 I3 I4 I5 I6 I7 I8 LS I9 I10 I11 I12 I13 I14 I15 I16 LS I17 I18 I19 I20 I21 I22 I23 I24 L O1 O2 O3 O4 O5 O6 O7 O8 L O9 O10 O11 O12 O13 O14 O15 O16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2...

Page 15: ...rgized O 1 16 Yellow Off The related output is inactive de energized Table 6 I O LEDs 3 5 Product Data General Operating voltage 24 VDC 15 20 wss 15 provided by a power supply unit with safe isolation...

Page 16: ...6 galvanically isolated Output voltage 18 4 26 8 VDC Internal voltage drop max 2 W at 2 A Output current at 30 C 2 A each channel max 8 A each module permanently short circuit proof Minimum load 2 mA...

Page 17: ...extremity of the front plate until the module plugs snap into the backplane socket 3 Secure the module with the screws located on upper and lower extremity of the front plate The module is mounted Rem...

Page 18: ...8 Digital input 8 Terminal Designation Function 10 LS Supply of inputs 9 16 11 I9 Digital input 9 12 I10 Digital input 10 13 I11 Digital input 11 14 I12 Digital input 12 15 I13 Digital input 13 16 I14...

Page 19: ...the design must include protective measures with respect to overvoltage lightning earth grounding and plant wiring in accordance with the relevant standards and the instructions specified in the Syste...

Page 20: ...also performed when the controller is under voltage 2 The enclosure in use must be able to safely dissipate the generated heat The power dissipation PV of each HIMatrix F60 DIO 24 16 01 module is 25...

Page 21: ...e of I O modules can be plugged in to slots 3 8 The module slots in SILworX and ELOP II Factory are numbered as follows Module Slot on the rack Slot in SILworX Slot in ELOP II Factory PS 01 1 CPU COM...

Page 22: ...ule Tab The Module tab contains the following system parameters System parameter Data type R W Description DI Number of Pulsed Channels USINT W Number of pulsed outputs supply outputs Coding Descripti...

Page 23: ...mperature threshold exceeded 0x1000 FTT test Monitoring of auxiliary voltage 1 Low voltage 0x2000 MOT test status of safety switches Module Error Code WORD R Error codes for the module Coding Descript...

Page 24: ...annels Tab 4 3 2 3 DIO 24 16 01_1 DI Channels Tab The DIO 24 16 01_1 DI Channels tab contains the following system variables System parameter Data type R W Description Error Code BYTE BYTE R Error cod...

Page 25: ...layed in ELOP II Factory 4 4 3 Digital Inputs System Signal R W Description Mod SRS UDINT R Slot number System Rack Slot Mod Type UINT R Type of module target value 0xFE01 65025dec Mod Error Code WORD...

Page 26: ...LB1 detection 8 Output channels 1 8 planned for LS LB1 detection Pulsed outputs must not be used as safety related outputs DI Pulse Slot UDINT W Pulse module slot Value 1 6 according to the actual slo...

Page 27: ...0x0001 Module fault 0x0002 MOT test safety switch 1 faulty 0x0004 MOT test safety switch 2 faulty 0x0008 FTT test of test pattern faulty 0x0010 MOT test of the read back channels faulty 0x0020 MOT tes...

Page 28: ...HIMatrix base plate and does not require any specific monitoring 5 1 Handling Handling of the controller during operation is not required 5 2 Diagnosis A first diagnosis results from evaluating the L...

Page 29: ...pair the device module 6 1 Faults Refer to Chapter 3 1 1 1 for more information on the fault reaction of inputs Refer to Chapter 3 1 2 1 for more information on the fault reaction of the outputs NOTE...

Page 30: ...use system downtimes to load a current version of the operating system into the controller Refer to the release list to check the consequences of the new operation system version on the system Load t...

Page 31: ...oning HI 800 205 E Rev 1 01 Page 31 of 40 7 Decommissioning Remove the supply voltage to decommission the module Afterwards pull out the pluggable screw terminal connector blocks for inputs and output...

Page 32: ...mechanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrostati...

Page 33: ...age 33 of 40 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must...

Page 34: ...9 Disposal DIO 24 16 01 Page 34 of 40 HI 800 205 E Rev 1 01...

Page 35: ...ctronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a dangerous failure per hour R Read The sys...

Page 36: ...Appendix DIO 24 16 01 Page 36 of 40 HI 800 205 E Rev 1 01 Index of Figures Figure 1 Sample Type Label 12 Figure 2 Block Diagram 13 Figure 3 Front View 14 Figure 4 Label for Ex Conditions 20...

Page 37: ...ations for the Digital Outputs 16 Table 10 Terminal Assignment for the Digital Inputs 18 Table 11 Terminal Assignment for the Digital Outputs 19 Table 12 Module Slots 21 Table 13 SILworX System Parame...

Page 38: ...Appendix DIO 24 16 01 Page 38 of 40 HI 800 205 E Rev 1 01 Index diagnosis 28 fault reaction digital inputs 10 digital outputs 11 line control 11 part number 11 specifications 15 surge 19...

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Page 40: ...1022 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Br hl Germany Tel 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 205 E by HIMA Paul Hildebrandt GmbH Co KG...