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Strain Gage Reaction Torquemeters Installation Guide 

S. Himmelstein and Company

© 2017 S. Himmelstein and Company—all rights reserved     www.himmelstein.com

5

assuming they act singly. Crosstalk errors from those loads are 
typically 1% to 2% and, assuming they are constant, can be electri-
cally canceled.

 W 

  =   weight of test item

 F 

  =   thrust force, if any

 d 

  =   distance to test item center of gravity

 

Wxd

   =   bending moment

B. Electrical Installation

B.1 Signal Polarity

B.1.1 Definition of Torque Direction

A clockwise (CW) torque is defined as one that will cause shaft 
rotation in the CW direction when viewed from the driven end. A 
counterclockwise (CCW) torque will cause CCW shaft rotation 
when viewed from the driven end.

B.1.2 Output Signal Polarity (Applies to all Models)

With CCW torque applied to the torquemeter, the output signal 
is positive. When CW torque is applied to the torquemeter, the 
output signal is negative. This assignment can be changed using the 
furnished software.

B.2 Torquemeter Connections  

Figure 9 

shows recommended cabling when connected to a PC

and the users’ Data Acquisition System.

 Pin  Function
 1 

+ Calibration

1,6

 2 

RXD

 

Analog Ground

5

 4 

TXD

 5 

Analog Data Out 10.000V

2

 at Rated Torque

 6 

Tare

3,4,6

 7 

+ Power Input (10 to 26 VDC)

 

Power Return

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A mating connector with strain relief and boot is furnished. Use P/N 320-1306 
to order additional connectors.

Notes

 

1.

  Invoke bi-directional cals via the com port with furnished software.

 

2.

  May be re-scaled via com port with furnished software to any value from

    1 to 10V.
 

3.

  Clear Tare via com port with furnished software; see Note 8.

 

4.

  Tare and Clear Tare functions are also available via com port.

 

5.

  Don’t use Pin 8 for analog data return and don’t use Pin 3 for Power

  Return.
 

6.

  Zero torquemeter via com port with furnished software or, by

    simultaneously grounding pins 1 and 6.
 

7.

  Stored Maxima and Minima can be re-set with the furnished software.

 

8.

  Cycling Power off/on will Clear Tare and Reset Max/Mins but will not

    change the Zero Setting.

To 9 Pin ‘D’

Connector

of Computer

COM Port

or

USB to RS232

Adapter (P/N 330-0002)

To

Data Acquisition

System

and

Power Supply

(10-26Vdc)

Belden 8777

or equivalent

Belden 8723

or equivalent

Earth Ground

Reaction Torquemeter Connector

+Power In

Power Return

Analog Output

Analog Ground

+CAL

Tare

Pin 7

Pin 8

Pin 5

Pin 3

Pin 1

Pin 6

Pin 4     TXD

Pin 2     RXD

Pin 8     GND

RXD

TXD

GND

Pin 2

Pin 3

Pin 5

Notes: 

 

To adjust Zero, connect pins 1 and 6 to

 

  pin 8 for 5 seconds.

 

  To invoke a Positive CAL Check,

 

  cCAL (pin 1) to GND (pin 8).

 

  To Tare the current torque to zero,

 

  connect Tare (pin 6) to GND (pin 8).

 

  Cycling power will clear Tare and Reset

 

  Max/Mins but won’t change the Zero setting.

 

  Above functions may be invoked from

 

  computer using supplied software.

Notes:

 

  All cables are shielded.

 

  Shields Float at Torquemeter end.

 

  Shields terminated at Data Acquisition end.

 

  Shield must be continuous. Do not cut

 

  or splice them.

 

  Body of Torquemeter should be strapped

 

  to earth ground. See ¶B.3.

1

2

3

4

5

6

7

8

Figure 9.Connections Showing Analog Output Driving Data Acquisition System and Digital Output Driving a PC

Summary of Contents for 2270V

Page 1: ...Number Factory Reference Number Rated Torque lbf in Torque Overload Capacity lbf in Factory Settings Analog Output 10 000V at Rated Torque Filter Cutoff Frequency Hertz Digital Output Units of Measure Special Features Readout Power Supply Furnished Yes No If Yes Readout Model Number Interconnect Cable P N Furnished Yes No Calibration Data is listed in the attached Calibration Certificate S Himmels...

Page 2: ...easured and Computed Data 8 C 4 Test Control 8 C 5 Perform Dead Weight Calibration 8 C 6 Calibration Intervals 8 D Operating and Safety Considerations D 1 Applicability 8 D 2 Allowable Torque Loads 9 D 2 1 Overload Considerations 9 D 2 2 Fatigue Considerations 9 D 3 Allowable Extraneous Loads 9 D 3 1 Bending Loads 9 D 3 2 Thrust Loads 9 D 4 Contaminants 9 D 5 Hazardous Environments 9 Appendices Ap...

Page 3: ...exerts an equal torque upon the first in the opposite direction and about the same axis of rotation To avoid extraneous load errors see Sections A3 D3 the reaction torque path must be through the torquemeter only A correctly installed reaction sensor will accurately measure static and dy namic torque whether the test device rotates or is stationary Under certain conditions some dynamic components ...

Page 4: ...e Load or Driver as in Figures 5 and 6 As noted on those figures the sensor is installed on the device whose torque is to be measured and the ground is made via the other device A 3 Extraneous Loads Any force or moment sensor input other than the reaction torque is an extraneous load Depending on the installation see Figures 7 and 8 these could include bending moments and axial thrust tension or c...

Page 5: ...2 May be re scaled via com port with furnished software to any value from 1 to 10V 3 Clear Tare via com port with furnished software see Note 8 4 Tare and Clear Tare functions are also available via com port 5 Don t use Pin 8 for analog data return and don t use Pin 3 for Power Return 6 Zero torquemeter via com port with furnished software or by simultaneously grounding pins 1 and 6 7 Stored Maxim...

Page 6: ...use a quiet low noise switcher or a linear power supply B 6 Cables Shielded cables should be used to avoid noise pickup The shields should float at the Torquemeter end and all should be terminated at a single earth ground Don t run transducer cables in close proximity to power lines Refer to the above cable diagrams which illustrate correct cable connections B 6 1 Available Mating Cables Cable len...

Page 7: ...nged using the furnished software B 9 Tare Function The Tare function is intended to cancel or zero a torque value that is not due to a permanent shift in the Torquemeter itself For example if you are interested in seeing the result of a gear shift you can Tare the running Torque before the shift and then see the resultant shift torque Caution Unless you remove the Tare Value by using the Clear Ta...

Page 8: ...e CCW Cal Check Zero Torque Invoke Tare Clear Tare Reset Max Mins Save Data to PC Storage Change Units of Measure Select another filter frequency C 5 Perform Dead Weight Calibration Units are shipped with an NIST traceable dead weight cali bration performed in our accredited laboratory a Calibra tion Certificate is shipped with the sensor The results of that calibration are stored in non volatile ...

Page 9: ...eed 50 of the overload rating fatigue failure can occur When operating with peak torques greater than half the over load rating fatigue life is a function of several factors They include the torque magnitude the magnitude and type of extraneous loads simultaneously applied the total number of loading cycles the driveline damping etc D 3 Allowable Extraneous Loads Any force or moment the sensor see...

Page 10: ...se it will remain at that value lbf in default lbf ft ozf in ozf ft N m kN m N cm kgf m kgf cm gf cm In a correct installation the torque load should be carried by face friction not bolt shear To accomplish that and avoid slippage use high strength Socket Head Cap Screws Bolts meeting ASTM A574 13 They should be tightened in ac cordance with the table below Mating flanges must be clean dry and whe...

Page 11: ...s the data you want to change Then append to that message the desired value of the parameter The NGRTM should respond with OK All hexadecimal binary data from the NGRTM is in big endian MSB first format In response to any command the NGRTM returns one of the following string where string is the data requested OK operation was successful Some error message starting with a character Some common erro...

Page 12: ... any data on the NGRTM INFORMATIONAL ONLY MESSAGES CONFIGURATION MESSAGES SHUNT MESSAGES Message Reply Meaning ASindex OK Apply Shunt This equals full scale of the torquemeter index A Remove applied Shunt signal B Apply positive Shunt signal C Apply negative Shunt signal AS int Get Current Shunt status int 0 No Shunt applied 1 Positive Shunt applied 2 Negative Shunt applied Message Reply Meaning C...

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