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Installation Instructions for:

105295-HEI Kit 

Gen1 to Gen5 

Control System

Machine Configurations

Configuration Code Chart for................................... 
GS-1530, GS-1532, GS-1930, and GS-932 Models 
before serial numbers GS3005-75000

A mark  in the five right columns indicates that the 
configuration code, at left, includes this option.

Diagnostic

Display

Code

DIP Switch

Code

M

o

ti

o

n

 B

e

a

c

o

n

M

o

ti

o

n

 A

la

rm

L

if

D

ri

v

e

 C

u

to

u

t

O

v

e

rl

o

a

d

 C

u

to

u

t

D

e

s

c

e

n

D

e

la

y

00

00000000

01

00000100

X

02

00001000

X

03

00010000

X

04

00100000

X

05

01000000

X

06

00001100

X

X

07

00010100

X

X

08

00100100

X

X

09

01000100

X

X

10

00011100

X

X

X

11

00101100

X

X

X

12

01001100

X

X

X

13

00110100

X

X

X

14

01010100

X

X

X

15

01100100

X

X

X

16

00111100

X

X

X

X

17

01011100

X

X

X

X

18

01101100

X

X

X

X

19

01110100

X

X

X

X

20

01111100

X

X

X

X

X

21

00011000

X

X

22

00101000

X

X

23

01001000

X

X

24

00111000

X

X

X

25

01011000

X

X

X

26

01101000

X

X

X

27

01111000

X

X

X

X

28

00110000

X

X

29

01010000

X

X

30

01110000

X

X

X

31

01100000

X

X

Options Defined 

GS-1530, GS-1532, GS-1930, and GS-1932 Models 
before serial numbers GS3005-75000

Motion Beacon: The motion beacon option flashes 
only when operating a function.

Motion Alarm: The motion alarm will sound when 
operating any function.

Lift/Drive Cut Out: This cuts out lift and drive 
functions when the machine exceeds the rating on the 
serial plates. Configured on all machines. 

Platform Overload: This cuts out all functions when 
the pressure sensor is overloaded. The additional 
weight must be removed from the platform before any 
function can be resumed. Required for CE models.

Descent Delay: This option halts descent at 
approximately 7 feet ( 2.1 m). All controls must be 
released for 4 to 6 seconds before descent is 
re-enabled. Required for CE models.

Battery Drain Alarm: When the machine is turned on 
and no function is activated for 10 minutes, the alarm 
will sound once every 3 seconds. To activate this 
option, refer to: "How to Activate the Battery Drain 
Alarm Option".

P/N 105294-HEI Rev.0

HEI

 8/ 16

Summary of Contents for 105295-HEI

Page 1: ...Installation Instructions for 105295 HEI Kit Gen1 to Gen5 Control System P N 105294 HEI Rev 0 HEI 1 16 ...

Page 2: ...S 1930 and GS 932 Models 9 How to Activate the Battery Drain Alarm Option 9 Configuration Code Chart GS 2032 2632 and GS 2046 2646 3246 Models 10 Configuration Code Chart GS 2032 2632 and GS 2046 2646 3246 Models 11 How to Activate the Battery Drain Alarm Option 11 Configuration Code Chart and Machine Option Definitions 12 Speed Tuning 13 How to Adjust the Lift Speed 13 How to Adjust the 14 Stowed...

Page 3: ... performing the procedure Shortcuts may cause expose you and others to potentially dangerous conditions Required to Perform Procedure 2 Slotted screwdriver 11 32 inch combination wrenches 7 16 inch combination wrenches Dielectric grease Suitability for Application The end user alone knows the specific needs of their application Therefore the end user of this product is responsible to make decision...

Page 4: ... the fasteners 5 Using the provided 8 32 screw washer and nut P N Z075 90126A512 and 90675A009 Install the catch bracket removed in step 4 onto the provided platform controls mount P N 105990 in approximately the same location it was installed previously Securely tighten the fasteners Do not over tighten 6 Remove and discard the three joystick mount buttons from the platform railing All models 7 U...

Page 5: ...ect the platform controls wire harness from the foot switch 3 Remove the platform controls from the machine 4 Using the provided 1 4 20 fasteners P N Z0186 and Z0188 install the provided platform controls P N 100840 HEI onto the provided platform controls mount P N 105990 5 Install the platform controls onto the platform railing 6 Using dielectric grease in the connectors securely connect the plat...

Page 6: ...atch to the side Discard the fasteners 5 Using the provided 8 32 screw washer and nut P N Z075 90126A512 and 90675A009 install the catch bracket removed in step 4 onto the provided platform controls mount P N 105990 in approximately the same location it was installed previously Securely tighten the fasteners Do not over tighten 6 Using the provided 1 4 20 fasteners P N Z0186 and Z0188 install the ...

Page 7: ... and the current tens setting will flash in the diagnostic display Use the steering thumb rocker switch on the joystick to increase or decrease the value Refer to the Configuration Code Chart for configuration settings 7 Press and hold the lift function select button for a minimum of 3 seconds to set the tens value 8 Press the speed select button Outcome The ones digit setting will be activated an...

Page 8: ...1111000 X X X X 28 00110000 X X 29 01010000 X X 30 01110000 X X X 31 01100000 X X Options Defined GS 1530 GS 1532 GS 1930 and GS 1932 Models before serial numbers GS3005 75000 Motion Beacon The motion beacon option flashes only when operating a function Motion Alarm The motion alarm will sound when operating any function Lift Drive Cut Out This cuts out lift and drive functions when the machine ex...

Page 9: ...e The diagnostic display at the platform controls and the EMC will show SC 5 Release the lift finction select and speed select buttons Outcome The disganostic display will show the current configuration 6 Press the speed select button Outcome The ones digit setting will be activated and the current ones setting will flash in the diagnostic display 7 Press the horn button Outcome A dot located at t...

Page 10: ...X 60 10110000 X X 61 11010000 X X 62 11110000 X X X 63 11100000 X X Options Defined GS 2032 2362 and GS 2046 2646 3246 Models before serial number GS32005 75000 and before serial number GS4605 75000 Motion Beacon The motion beacon option flashes only when operating a function Motion Alarm The motion alarm will sound when operating any function Lift Drive Cut Out This cuts out lift and drive functi...

Page 11: ...e The diagnostic display at the platform controls and the EMC will show SC 5 Release the lift finction select and speed select buttons Outcome The disganostic display will show the current configuration 6 Press the speed select button Outcome The ones digit setting will be activated and the current ones setting will flash in the diagnostic display 7 Press the horn button Outcome A dot located at t...

Page 12: ...ol System Configuration Code Chart and Machine Option Definitions GR 12 GR 15 and GR 20 Models All configuration programming and speed tuning information can be found in the Service Manual Refer to the Service Manual for your machine P N 105294 HEI Rev 0 HEI 12 16 ...

Page 13: ...w PS 5 Release the lift function select and horn buttons Outcome The diagnostic display at the platform controls and the ECM will show the maximum lift speed percentage 6 Press the lift function select button 7 Use the steering thumb rocker switch on the joystick to increase or decrease the maximum lift speed percentage Refer to Section 2 Specifications in the appropriate Service Manual for functi...

Page 14: ...buttons Outcome The diagnostic display at the platform controls and the ECM will show the maximum lift speed percentage 6 Press the drive function select button Outcome The diagnostic display will show the stowed drive speed percentage 7 Use the steering thumb rocker switch on the joystick to increase or decrease the stowed drive speed percentage Refer to Section 2 Specifications in the appropriat...

Page 15: ...at the platform controls and the ECM will show the maximum lift speed percentage 6 Press and release the drive button Outcome The drive function button should be lit 7 Press and hold the horn button Outcome The diagnostic display will show the raised drive speed percentage 8 Use the steering thumb rocker switch on the joystick to increase or decrease the raised drive speed percentage Refer to Sect...

Page 16: ...rn buttons Outcome The diagnostic display at the platform controls and the ECM will show the maximum lift speed percentage 6 Press and hold the slow speed select button Outcome The diagnostic display will show the slow drive speed percentage 7 Use the steering thumb rocker switch on the joystick to increase or decrease the slow drive speed percentage Refer to Section 2 Specifications in the approp...

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