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Hiniker 615, Operator'S Manual

The MTD 615 Operator's Manual is a comprehensive guide that enables users to operate their equipment effectively and safely. With easy access and free download from our website, this manual serves as a valuable resource, providing step-by-step instructions and essential information to optimize your product's performance.

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Parts Breakdown  23

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY. REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

79202532

79202439

79202416

79202415

79202554

79202451

79202521

79202452

79202401

951-001-005

061910

952-001-007

033-29011

950-001-106

950-001-344

951-001-007

061923

79202477

952-003-006

061916

79201694

79202527

79202440

951-005-051

951-003-013

950-001-105

950-001-286

79202399

79202398

79202469

79202405

79202453

79202472

79202396

79202404

79203165

50205016

79203147

79202459

79202406

951-001-008

061937

950-001-199

950-001-346

952-001-004

061925

950-001-231

950-001-288

950-001-125

950-001-347

10304

951-003-012

79202457

950-001-242

79202520

79202463

79202522

79202465

6 1/2 Ft SS Hopper Weldment

6 1/2 Ft Steel Hopper Weldment

8 Ft SS Hopper Weldment

8 Ft Steel Hopper Weldment

Lever Nut SS

Lever Nut

Battery Bracket SS

Battery Bracket

Battery

Hex Nut 3/8-16

Hex Nut 3/8-16 SS

Lock Washer 3/8 Med Split SAE

Lock Washer 3/8 Med Split SS

Hex Head Cap Screw 3/8-16 x 1 1/4 Gr 5

Hex Head Cap Screw 3/8-16 x 1 1/4 SS

Hex Nut 1/2-13

Hex Nut 1/2-13 SS

Trim 1 1/2 Inch

Flat Washer 3/8 SAE

Flat Washer 3/8 SAE SS

Chain Wiper

Cover Weldment SS

Cover Weldment

Lock Nut 3/8-16

Lock Nut 3/8-16 Nylon Insert SS

Hex Head Cap Screw 3/8-16 x 1 Gr. 5

Hex Head Cap Screw 3/8-16 x 1 SS

Apron Chain Assembly 6 1/2’

Apron Chain Assembly 8’

Drive Shaft Weldment

2-Bolt Flange 206-18

Coupler

Sprocket 40B24

Gearbox

2-Bolt Flange 205-16

Replacement Clutch Kit Includes Items (24, 49, 72-76)

Sprocket #40 60T

Shaft Locking Collar 1“ Bore

Idler Weldment

Take Up Bearing 205-16

Nut-Hex 5/8-11

Nut-Hex 5/8-11 SS

Hex Head Cap Screw 5/8-11 x 6 Full Thread

Hex Head Cap Screw 5/8-11 x 6 Full Thread SS

Lock Washer 1/2 Med Split SAE

Lock Washer 1/2 SS

Hex Head Cap Screw 1/2-13 x 1 Gr. 5

Hex Head Cap Screw 1/2-13 x 1 SS

Hex Head Cap Screw 1/2-13 x 1 1/2 Gr. 5

Hex Head Cap Screw 1/2-13 x 1 1/2 SS

Lock Nut 1/2-13

Lock Nut 1/2-13 Nylon Insert SS

Spacer

Hex Head Cap Screw 3/8-16 x 2 Gr. 5 Full Thread

Feed Gate SS

Feed Gate

Top Chute Mount SS

Top Chute Mount

1

1

1

1

1

1

1

1

1

A/R

A/R

A/R

A/R

A/R

A/R

2

2

2

A/R

A/R

1

1

1

A/R

A/R

A/R

A/R

1

1

1

2

1

1

1

2

1

1

1

1

2

2

2

2

2

4

4

4

4

2

2

1

1

1

1

1

1

1

1

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

 

76

79202523

79202455

79202456

953-003-003

79202464

79202741

79202474

79202519

79202454

030-16041

950-003-080

951-005-036

951-002-011

79202458

79202524

79202466

950-003-029

950-003-067

952-001-002

061917

031-06113

950-001-349

951-005-089

031-06005

79202446

79202449

79202475

79202476

031-23016

951 -005-089

061605

85501786

81004136

79202024

71505163

715-04016

79202480

952-002-011

952-004-062

367-001-014

71504138

720-02126

720-02127

720-02128

702-53004

952-004-052

950-001-117

950-001-345

950-001-108

950-001-314

950-001-232

950-001-350

79203162

79203161

79203159

79203163

79203160

Chute Pivot SS

Chute Pivot

Shaft Coupler

Slotted Spring pin 1/4 x 1 3/4

Top Spinner Shaft

Pillow Block Bearing (Exposed Grease Zerk)

Sprocket 40B18

Clevis SS

Clevis

Carriage Bolt  5/16-18 x 3/4 Gr. 5

Carriage Bolt  5/16-18 x 3/4 SS

Mac Lock Nut 5/16-18

Whiz Lock Nut 5/16-18 SS

Front Wiper

Lever Weldment SS

Lever Weldment

Carriage Bolt 3/8-16 x 1 Gr. 5

Carriage Bolt 3/8-16 x 1 SS

Lock Washer 5/16 Med Split SAE

Lock Washer 5/16 SS

Hex Head Cap Screw 3/8-16 x 3 Gr. 5

Hex Head Cap Screw 3/8-16 x 3 SS

2-Way Hex Nut 1/4-20 Gr. A

Hex Head Cap Screw 1/4-20 x 7/8 Gr. 5

Engine Assembly SS

Engine Assembly

Roller Chain #40 77 Links

Roller Chain #40 81 Links

Hex Socket Set Screw 1/4-20 x 3/8 Cup

2-Way Nut 1/4-20 Gr. A

Lock Nut 1/4-20 Nylon Insert SS

Hiniker Decal

Hiniker Decal (SS Model)

Hiniker Decal

Hiniker Decal (SS Model)

No Step Decal

Compression Spring

Flat Washer 1/4 Wrt

Flat Washer 1/4 SS

Cable Tie, Black 8 Inch

Decal Warning, Rotating Parts

Latch, Rubber

Pin Hood Latch

Cotter Pin 1/16 x 1/2

Key 1/4 x 1/4 x 1

Machine Bushing 1 1/32 x 1 1/2 x .048

Hex Head Cap Screw 1/4-20 x 3/4 Gr. 5

Hex Head Cap Screw 1/4-20 x 3/4 SS

Hex Head Cap Screw 3/8-16 x 1 1/2 Gr. 5

Hex Head Cap Screw 3/8-16 x 1 1/2 SS

Hex Head Cap Screw 5/16-18 x 5/8 Gr. 5

Hex Head Cap Screw 5/16-18 x 5/8 SS

Sprocket 60T #40 Clutch

Electric Clutch

Clutch Stop

Clutch Stop SS

Key 1/4 x 1/4 x 2 9/16 Long

1

1

1

2

1

1

1

1

1

6

6

6

6

1

1

1

5

5

A/R

A/R

2

2

4

4

1

1

1

1

4

8

8

2

1

1

1

1

1

8

8

3

1

2

2

2

2

1

8

8

2

2

3

3

1

1

1

1

1

Summary of Contents for 615

Page 1: ...LIGHT TRUCK MATERIAL SPREADER MODELS 825 815 625 615 OPERATOR S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 79202499 Rev C ...

Page 2: ......

Page 3: ... 10 Throttle Control Actuator 11 Lubrication 11 12 Electric Clutch Trouble Shooting Clutch Problems 13 INSTALLATION INSTRUCTIONS 14 15 OPTIONAL EQUIPMENT 16 18 PARTS BREAKDOWN 19 24 Engine Assembly 19 Electrical Assembly 20 Discharge Chute Assembly 21 Hopper Assembly 22 23 Front Shaft Apron Chain 24 SPECIFICATIONS 25 ELECTRICAL SCHEMATIC DIAGRAM 26 WARRANTY 27 Table of Contents 1 79202499 Rev C 3 ...

Page 4: ... dealer This is the safety alert symbol It alerts an operator to information concerning personal safety Always observe and heed these instructions otherwise death or serious injury can result All references to LEFT or RIGHT mean viewing the spreader from the rear and facing the truck This Operator s manual is shipped with this equipment Contact your Hiniker dealer for ad ditional copies Always obt...

Page 5: ...ot use side extensions on your spreader to increase salt storage capacity Using side exten sions may damage hopper and cause injury to personnel SAFETY 9 Do not drive motor vehicle with swing away chute open or unlatched Make sure swing away chute is fully engaged in its working position or damage to your spreader chute may occur 10 Make sure the spreader is securely fastened to the vehicle in acc...

Page 6: ...pprox Very Coarse Rock Salt 950 Coarse Rock Salt 1 215 Coarse Sand Dry 2 565 Coarse Sand Wet 3 240 Calculate total material weight by multiplying pounds per cubic yard by cubic yards of mate rial Local state and federal regulations may require flashing lights center high mounted stop light or other additional equipment for operation on public roadways It is the owners responsibil ity to know and f...

Page 7: ...er switch in the RUN position CAUTION If the battery has been re moved and machine is to be hand started be sure the positive cable red at the battery end has the terminal taped to prevent sparking to ground when the engine is running The electric clutch can be engaged or disen gaged at any engine speed However since engagement time and torque is almost instanta neous to prevent premature spinner ...

Page 8: ...D 1 2 DWG NO 6021 SPREAD CONTROL Thickness of material cover is controlled by four variables 1 Feedgate Setting Raising or lowering the feedgate will in crease or decrease the amount of mate rial delivered to the spinner for any given conveyor speed Gate openings range from 3 8 to 4 1 4 DWG NO 6019 To set the feedgate position loosen the nut at location 1 Use the feedgate handle to move the feedga...

Page 9: ...ully engaged the spring pin on the spinner shaft If it is not engaged turn the spinner shaft until the spring pushes the coupler over the spinner shaft and the coupler engages the spring pin A fully engaged spinner will look like the above drawing SLIDE REARWARD 2 3 1 DWG NO 6024 LONG SPINNER OPERATION To utilize this option pull the pin at location 1 and allow the chute to swing open This disenga...

Page 10: ...ng condition 1 Disconnect and remove the battery from the spreader Apply a light coat of dielectric grease to all electrical terminals and cap or tape loose terminals to prevent damage or corrosion 2 Wash the spreader to flush out any remain ing material 3 Inspect for worn or damaged components Repair or replace as needed 4 Grease all bearings Grease points are identified in the Maintenance Servic...

Page 11: ... 3 24 47 5 Loose bolts can cause hole elongation and part failure resulting in dangerous operating condi tions and equipment breakdown Check all hardware periodically during opera tion and keep tightened to specified torques Replace worn bolts and locknuts with Grade 5 bolts and equivalent type B or F locknuts Type B locknuts are plain hex type F locknuts are flanged hex Fill electrical connectors...

Page 12: ... at location 1 and allow the spinner to swing open Loosen the 4 nuts at location 2 that secure the upper bearings which hold the upper spin ner shaft Slide the top spinner shaft away from the gearbox to tighten the chain Make sure the shaft is vertical before retightening the hard ware Rotate the chute assembly and reinsert the pin at location 1 Loosen the 4 nuts at location 3 that secure the bear...

Page 13: ...ubricate adjust or clean the machine while it is running Death or serious injury can result Prior to operation of a new machine or one that has been stored grease all bearing points with a high quality SAE multi purpose grease and oil the roller chains Throughout the season grease bearings at about 10 hour intervals and oil roller chains of ten NOTE Over greasing may cause seal damage to bearings ...

Page 14: ...12 Maintenance Service Procedures GREASE POINT LOCATIONS DWG NO 6029 DWG NO 6030 Spinner Grease Point Locations ...

Page 15: ...ty charging system Bad wiring or connectors Broken lead wire Open clutch coil check coil resistance Faulty switch B Symptom Noisy Clutch PROBLEM POSSIBLE CAUSES Failed bearing Adapter plate rattles against antirotation pin Loose mounting Operating Temperature above 250O F Bearing Preloaded Axi ally Some noise is normal to reduce noise level iso late antirotation pin from frame with rubber C Sympto...

Page 16: ... battery top screen inverted vee may affect this balance point INSTALLATION INSTRUCTIONS 3 Center the spreader on the truck with the rear rails extending about 12 14 inches be hind the furthest point of interference back of the truck bumper trailer hitch etc Verify the rear legs of the spreader rest securely on the bed of the truck Place lumber as needed between the back of the truck cab and the f...

Page 17: ...ntil it is aligned with the top shaft and the coupler engages the spinner shaft spring pin Again when the shafts are aligned the cou pler on the upper shaft will slide over the bottom shaft and the spring pin will engage the slot in the coupler The bottom shaft may need to be rotated slightly to align the slot in the coupler with the spring pin Check that the bottom shaft is vertical be fore retig...

Page 18: ...rap Strap SS 1 1 1 1 2 2 3 4 5 950 001 089 031 09103 951 005 003 951 003 013 79202743 79202744 Hex Head Cap Screw 3 8 16 x 3 4 Hex Head Cap Screw 3 8 16 x 3 4 SS Lock Nut 3 8 16 Nylon Insert Lock Nut 3 8 16 Nylon Insert SS Inverted V Gusset Inverted V Gusset SS 12 12 12 12 2 2 DWG NO 6305 Adjustable Inverted V Kit No 79202394 6 1 2 FT Hopper SS Adjustable Inverted V Kit No 79202042 8 FT Hopper Adj...

Page 19: ...36 79203146 950 001 089 951 002 003 Lock Nut 5 16 18 Mac Lock Middle Grid Support Hex Head Cap Screw 3 8 16 x 3 4 Gr 5 Whiz Lock Nut 3 8 16 6 1 2 2 TARP KIT DWG NO 6460 79203036 6 1 2 Foot Sander Tarp Assembly 79203037 8 Foot Sander Tarp Assembly REF NO PART NUMBER DESCRIPTION QTY REF NO PART NUMBER DESCRIPTION QTY 1 2 3 79203033 79203032 79203031 79203029 Tarp Shurco 8 Sander Tarp Shurco 6 1 2 Sa...

Page 20: ... DESCRIPTION QTY REF NO PART NUMBER DESCRIPTION QTY 1 79202400 Ratchet Tiedown 4 BRAKE LIGHT KIT DWG NO 3674 79202581 Brake Light Assembly REF NO PART NUMBER DESCRIPTION QTY REF NO PART NUMBER DESCRIPTION QTY 1 2 79202091 79202092 Lamp Grommet 1 1 3 79202093 79202089 Plug Brake Light Assembly 1 ...

Page 21: ... Starter Solenoid Muffler Deflector Hex Head Cap Screw 5 16 18 x 1 1 4 Gr 5 Hex Head Cap Screw 5 16 18 x 1 1 4 SS 1 1 1 1 1 1 1 1 1 2 1 1 4 4 12 13 14 15 16 17 18 19 20 950 003 002 950 003 077 951 005 036 951 003 015 950 002 003 950 001 345 060954 061605 950 004 031 951 003 011 79201995 950 005 027 952 003 010 952 004 062 Carriage Bolt 5 16 18 x 1 2 Gr 5 Carriage Bolt 5 16 18 x 5 8 SS Mac Lock Nut...

Page 22: ...nsole Extension Wiring Harness Engine 3 Wire Assembly Negative Battery Black Wire Assembly Positive Battery Red 8 Cable Tie See Page 22 1 1 1 1 1 1 2 1 9 10 11 12 13 14 15 16 79202397 79202084 38812023 300 14002 951 001 003 392 010 028 715 02536 38812016 Electrical Actuator Starter Solenoid Cable Assembly Solenoid To Starter Terminal Ring 5 16 Hex Nut 1 4 20 Self Tapping Screw 8 32 x 1 2 Shw Head ...

Page 23: ... Bolt 5 16 18 x 5 8 Gr 5 Carriage Bolt 5 16 18 x 3 4 SS 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 A R A R 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 951 005 003 951 003 013 951 005 036 951 003 015 79202483 701 35103 953 005 005 950 001 296 950 001 315 950 001 117 950 001 319 952 002 011 952 004 062 951 005 089 061605 950 002 014 950 001 344 952 002 003 952 002 013 715 04017 79202518 7...

Page 24: ...22 Parts Breakdown HOPPER ASSEMBLY DWG NO 6035 ...

Page 25: ...1 1 1 1 1 A R A R A R A R A R A R 2 2 2 A R A R 1 1 1 A R A R A R A R 1 1 1 2 1 1 1 2 1 1 1 1 2 2 2 2 2 4 4 4 4 2 2 1 1 1 1 1 1 1 1 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 79202523 79202455 79202456 953 003 003 79202464 79202741 79202474 79202519 79202454 030 16041 950 003 080 951 005 036 951 002 011 79202458 79202524 ...

Page 26: ...IPTION QTY 1 2 3 4 000 28670 953 001 016 000 28666 79202570 Coupler Link Pin Cotter Pin 1 8 x 1 2 Long Chain Link With Pins Repair Only Slat With Welded LinksAnd Pins Repair Only A R A R A R A R 5 6 79202398 79202399 79202459 Apron Chain Assembly 8 Hopper Apron Chain Assembly 6 1 2 Hopper Idler Shaft Weldment 1 1 1 ...

Page 27: ... lbs Approximately Weight Model 625 Hopper Only 494 lbs Approximately Weight Model 615 Hopper Only 550 lbs Approximately CONVEYOR Trough Width 13 Inches Flight Bars 3 16 X 3 4 on 11 9 16 Inch Centers MODELS 825 815 625 615 8 6 1 2 Engine Mechanical Drive 10 5 HP Air Cooled 4 Cycle OHV Gasoline Engine 12 Volt Electric Starter with Alternator 3 Quart Fuel Tank Electric Throttle Control 1600 RPM to 3...

Page 28: ...26 Electrical Schematic ELECTRICAL SCHEMATIC DWG NO 6038 ...

Page 29: ...titution of parts not approved by Hiniker Company or any alteration or repair in such manner as in our judgment affects the product materially and adversely shall void this warranty Hiniker reserves the right to make improvements or changes to any of it s products without notice Such improvements or changes shall not trigger any obligation by Hiniker to update modify or change any products previou...

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