HIOS DCD-40L, Instruction Manual

Page 1: ...Current Controlled Screwdriver DCD 40L 115W Instruction Manual ET A070 19A HIOS Inc ...

Page 2: ... of the screwdriver Abbreviations and terminology The abbreviations and terminology used in this manual are defined in the table below Abbreviation terminology Definition SVC or controller SV NET Controller SVD or driver SV NET compatible driver Servo motor or motor AC servo motor ...

Page 3: ...ms buttons 11 Screen display items numeric values 12 Screen display items lamps 12 6 Edit screen 13 6 1 Password input 13 Screen display items numeric input 14 Screen display items buttons 15 7 HIOS setting screen 16 7 1 Password input 17 Screen display items numeric input 18 8 Operation parameters 20 Parameter settings for each operation pattern 20 Parameter setting range for operation patterns 2...

Page 4: ...hart when emergency stop signal is input 38 12 Message window 39 Displayed messages 39 Message list 43 13 System settings 44 Displaying the system settings screen 44 Checking the screw tightening OK judgment count 44 Checking the total number of screw tightening OK judgments 44 You can check the total number of times that the screw tightening OK judgment has been counted 44 14 Button touch operati...

Page 5: ... Startup screen 5 52 1 Startup screen The title screen is displayed when the touch panel first starts up After a few moments the main window is displayed Fig 1 1 Title screen ...

Page 6: ...ig 2 1 Main screen If the external I O is set to auto operation mode input operation starts when the external I O start signal is ON even while the main window is displayed If the external I O channel No and pattern No are not selected an operation error 103 occurs The Program Preview screen and Edit screen cannot be opened in auto operation mode ...

Page 7: ...display button Description Select the channel No Touch the button to increase the number and touch the to decrease it A value from 1 to 8 can be selected Select the pattern No Touch the button to increase the number and touch the to decrease it A value from 1 to 4 can be selected Load the saved parameters for the combination of channel No and pattern No When loading is complete the Data loaded mes...

Page 8: ...3 Limit torque setting for tightening The unit is N m Cycle TM Cycle time Time setting for the full set of screw tightening operations The unit is sec An error is displayed if the specified time is exceeded Hold TM Holding time Holding time setting for screw tightening judgment The unit is ms See Chapter 15 Holding time Torque allowance Torque judgment range Setting range value for when motor torq...

Page 9: ...crew tightening operation while it is being performed In manual mode CW Clockwise CCW Counterclockwise Select the rotation direction for screw tightening This setting cannot be changed while screw tightening operation is being performed In manual mode Before starting operation When an error occurs the Error No and Error Reset buttons are displayed After removing the cause of the error touch the Er...

Page 10: ...rary tightening operation has finished and the screw is being fully tightened Add Additional tightening The full tightening operation has finished and the screw is being additionally tightened The direction of the screw tightening operation is indicated CW Clockwise Screw tightening direction CCW Counterclockwise Screw loosening direction The current mode is indicated Manl Manual Manual mode Auto ...

Page 11: ...etween manual mode and auto mode The mode cannot be changed when auto ON is input from the external I O These buttons can be used to switch the mode only while the Monitor Operate screen is open When you return to the main screen the mode automatically switches to manual mode Before starting operation Clockwise Counter clockwise Select the rotation direction for screw tightening These buttons are ...

Page 12: ... the screw tightening operation is indicated Strt Start Lights up while screw tightening operation is being performed Fin Finish Lights up for 100 ms after screw tightening operation is complete The status of the screw tightening operation is indicated Tmp Temporary tightening Temporary tightening is being performed on the screw Full Full tightening The temporary tightening operation has finished ...

Page 13: ...ntered in order to display the Edit screen Touch the numeric keys displayed on the screen to enter the password The factory default setting is a four digit password 8104 and a password of up to eight digits can be set Touch the BS button to delete the last digit Touch the CLR button to delete all digits Touch the ENT button to log in with the password When the correct password is entered the Edit ...

Page 14: ...ue 3 Torque 3 Limit torque setting for tightening The unit is N m Cycle TM Cycle time Time setting for the full set of screw tightening operations The unit is sec An error is displayed if the specified time is exceeded Hold TM Holding time Holding time setting for screw tightening judgment The unit is ms See Chapter 15 Holding time Torque allowance Torque judgment range Setting range value for whe...

Page 15: ...en loading is complete the Data loaded message window is displayed Save the currently configured parameters for the combination of channel No and pattern No If parameters have already been saved for the combination the data is overwritten When saving is complete the Data saved message window is displayed Open the screen for configuring special settings that apply to all operation patterns and sett...

Page 16: ...onfigured by HIOS a password is required in order to display the screen Touch a numeric value input field to enter a value using the numeric keys For details about each numeric value input field and each button see the screen display item descriptions below Fig 7 1 HIOS setting screen 1 6 Fig 7 2 HIOS setting screen 2 6 Fig 7 3 HIOS setting screen 3 6 Fig 7 4 HIOS setting screen 4 6 Use numeric ke...

Page 17: ...0 and a password of up to eight digits can be set Touch the BS button to delete the last digit Touch the CLR button to delete all digits Touch the ENT button to log in with the password When the correct password is entered the HIOS setting screen is displayed If the password is not correct a warning message is displayed If no password is entered for one minute the main screen is automatically disp...

Page 18: ... up torque up detection for full tightening and additional tightening The specified percentage amount is subtracted from the full tightening and additional tightening current The unit is Reverse Speed Reverse operation speed Set the speed of the reverse operation The unit is rpm Motor KT spec Motor KT value specification value Set the KT value of the motor that is used Refer to the motor specifica...

Page 19: ...er setting 1st step Torque down filter setting Step 1 torque Set this parameter to reduce the spring back of the bit that occurs when the servo is turned OFF after the pattern is complete The torque limit setting is changed based on the parameters specified for steps 1 2 and 3 in that order The unit is See Chapter 16 Torque down filter setting 2nd step Torque down filter setting Step 2 torque Set ...

Page 20: ...he torque limit setting changes based on the parameters specified for steps 1 2 and 3 in that order The wait time specifies the amount of time to wait before applying each change to the torque limit setting See Chapter 16 8 Operation parameters The tables in this chapter describe the parameter settings for each operation pattern as well as the available setting ranges for the Edit screen and HIOS ...

Page 21: ... judgment range for full tightening and additional tightening See Chapter 16 Counter Torque judgment counter Number of times to count full tightening and additional tightening torque judgment See Chapter 16 Parameter setting range for operation patterns Parameter name Description Default value Min value Max value Angle 1 Rotation angle 1 Specified rotation angle for temporary tightening 7200 1 599...

Page 22: ...tightening and additional tightening See Chapter 15 Holding time 150 50 500 Torque allowance Torque judgment range Motor torque judgment range for full tightening and additional tightening 5 1 99 Counter Setting for number of times that normal motor torque value is detected for screw tightening judgment 10 1 100 The minimum value is 30 because the torque down causes the bit to spring back when the...

Page 23: ...peed Reverse operation speed rpm Speed setting for reverse operation 200 1 999 Motor KT spec Motor KT value N m A KT value setting of the motor that is used Refer to the motor specifications 0 42 0 001 1 000 Motor KT offset Motor KT high low Motor KT value offset setting torque down setting torque up Set the positive and negative offset value to apply to the motor KT value This corrects for the di...

Page 24: ...ccurs when the servo is turned OFF after the pattern is complete The torque limit setting is changed based on the parameters specified for steps 1 2 and 3 in that order The unit is N m See Chapter 16 0 000 0 000 5 500 Torque down filter setting 2nd step Torque down filter setting Step 2 torque This parameter is set to reduce the spring back of the bit that occurs when the servo is turned OFF after...

Page 25: ...tep 2 torque This parameter is set to reduce the spring back of the bit that occurs when the servo is turned OFF after the pattern is complete The torque limit setting is changed based on the parameters specified for steps 1 2 and 3 in that order The unit is N m See Chapter 16 0 000 0 000 5 500 Torque down filter setting 3rd step Torque down filter setting Step 3 torque This parameter is set to re...

Page 26: ... Operation timing charts 26 52 9 Operation pattern timing charts This chapter describes the timing charts for each operation pattern Pattern 1 ...

Page 27: ... Operation timing charts 27 52 Pattern 2 ...

Page 28: ... Operation timing charts 28 52 Pattern 3 ...

Page 29: ... Operation timing charts 29 52 Pattern 4 ...

Page 30: ... for the channel No and pattern No on the Program Preview screen In auto mode the screw tightening operation starts when the Start switch is turned ON after selecting the rotation direction CW CCW Clockwise Counterclockwise for the channel No and pattern No using the external I O switches Manual mode Fig 8 1 Program Preview screen 1 2 Fig 8 2 Monitor Operate screen Select Start operation ...

Page 31: ... in auto mode IN7 PTN1 IN A OFF ON PTN No bit 0 Enabled in auto mode IN8 PTN2 IN A OFF ON PTN No bit 1 Enabled in auto mode IN9 PTN4 IN A OFF ON PTN No bit 2 Enabled in auto mode IN10 Temporary Full tightening switching IN A OFF ON ON Switch to full tightening operation when temporary tightening operation is being performed IN11 IN12 Alarm reset IN A OFF ON ON Reset alarm when alarm occurs IN13 Em...

Page 32: ...OUT A OFF ON ON Torque judgment is OK OUT11 OUT12 OUT13 OUT14 OUT15 11 2 I O input signal reception time table I O input signals Signal Signal name Min reception time msec Notes IN0 Start IN 100 Received only while shaft is stopped IN1 FOR REV switching IN 100 Received only while shaft is stopped IN2 Auto Manual switching IN 100 Received only while shaft is stopped IN3 CH1 IN Applied when start I ...

Page 33: ...eived only while shaft is stopped IN12 Alarm reset IN 100 Received only while alarm occurs IN13 Emergency stop IN 100 Always received IN14 Torque judgment display clear IN 100 Always received IN15 Reverse IN 100 Received only while shaft is stopped ...

Page 34: ...nel number is selected based on the specified bit IN7 PTN1 IN to IN9 PTN4 IN Enable condition When in auto mode The pattern number is selected based on the specified bit IN10 Temporary Full tightening switching IN Switches to full tightening operation when temporary tightening operation is being performed IN12 Alarm reset IN Alarm is reset if an alarm has occurred IN13 Emergency stop IN If the sha...

Page 35: ...nterclockwise setting is output OUT3 Busy OUT The current operation status is output ON is output when shaft is in operation and OFF is output when the shaft is stopped OUT4 Error 1 OUT Output is performed when an SV NET driver error occurs OUT5 Error 2 OUT Output is performed when an operation error occurs OUT6 Error 4 OUT Output is performed when an SV NET controller error occurs OUT7 Error 8 OU...

Page 36: ... I O 36 52 11 4 I O input timing charts Timing chart for normal operations when torque judgment is OK ...

Page 37: ... I O 37 52 Timing chart for normal operations when torque judgment is NG ...

Page 38: ... I O 38 52 Timing chart when emergency stop signal is input ...

Page 39: ... touch the top part of the window or turn ON the IN14 signal of the external I O Displayed messages Fig 12 1 Finished loading data message window Fig 12 2 Torque judgment OK message window Pattern 1 Fig 12 3 Torque no good Torque judgment NG message window Pattern 1 Torque less than set Below motor torque setting Fig 12 4 Torque judgment OK additional tightening angle judgment OK message window Pa...

Page 40: ... additional tightening angle judgment NG message window Pattern 2 Fig 12 7 Below additional tightening torque setting additional tightening angle judgment OK message window Pattern 2 Fig 12 8 Torque judgment OK loosening angle judgment OK message window Pattern 3 Fig 12 9 Torque judgment NG loosening angle judgment OK message window Pattern 3 ...

Page 41: ...ig 12 11 Torque judgment NG loosening angle judgment OK message window Pattern 3 Fig 12 12 Torque judgment OK additional tightening angle judgment OK loosening angle OK message window Pattern 4 Fig 12 13 Torque judgment NG additional tightening angle judgment OK loosening angle OK message window Pattern 4 ...

Page 42: ...e window Pattern 4 Fig 12 15 Torque judgment NG additional tightening angle judgment OK loosening angle OK message window Pattern 4 Fig 12 16 Torque judgment OK additional tightening angle judgment OK loosening angle NG message window Pattern 4 Fig 12 17 特殊設定データ保存完了 Finished saving special setting data message window ...

Page 43: ...judgment NG Below motor torque setting The motor torque detection value is below the lower setting limit No torque judgment Displayed when screw is rotated to specified angle before torque up is detected when performing additional tightening to specified angle Only the most recent motor torque value is displayed Additional tightening angle When the additional tightening operation is performed in p...

Page 44: ...VT3_Hardware pdf Checking the screw tightening OK judgment count You can check the total number of screw tightening OK judgments by viewing the MW07FE and MW07FF built in touch panel devices in デバイスモニタ Device monitor on the system settings screen MW07FE The count increases by 1 for each 10 000 OK judgments Unit 10 000 times MW07FF The count increases by 1 for each OK judgment and the count is rese...

Page 45: ...down filter setting buttons have an ON delay of 0 5 second The buttons do not respond unless they are touched for at least 0 5 second The Load Save Start Stop Error Reset and HIOS buttons have an OFF delay of 0 5 second When these buttons are pressed other buttons do not respond for 0 5 second ...

Page 46: ...ger than the setting depending on the holding time value that is specified When increasing the number of judgments it is also necessary to specify a longer holding time When using chattering judgment for temporary tightening a higher temporary tightening speed results in a longer torque holding time When using chattering judgment for temporary tightening a smaller difference between the temporary ...

Page 47: ... Detailed pattern diagrams 47 52 16 Detailed pattern diagrams Chattering judgment Details of chattering judgment ...

Page 48: ... Detailed pattern diagrams 48 52 Screw tightening judgment Details of screw tightening judgment Torque down filter Details of torque down filter ...

Page 49: ...g Short circuit in motor winding Replace motor Driver failure Replace driver Occurs when accelerating decelera ting Poor driver adjustment Lower the gain Driver failure Replace driver 21 Over Load Overload alarm Motor vibrates when servo is turned ON or while in operation Poor adjustment Readjust the gain Occurs when accelerating decelera ting Acceleration deceleration speed is too high Reduce the...

Page 50: ...is high Install a fan or other device to improve heat dissipation 61 Sensor Error Sensor error When power is turned ON Detected small amplitude of resolver signal Turn up the sensor excitation voltage one step 62 Detected excessively large amplitude of resolver signal Turn down the sensor excitation voltage one step 71 Over Voltage Excess drive voltage Occurs while in operation Insufficient regene...

Page 51: ...When power is turned ON Failure of non volatile memory or CPU in integrated circuit Replace driver 92 Non volatile memory write error When writing the parameters Error list motor driver errors Error No Name Description Status Cause Solution 98 Hardware Error CPU error Occurs while in operation Incorrect operation due to noise Install a noise filter When power is turned ON Driver malfunction Replac...

Page 52: ... judgment Check the device status and perform error reset 103 I O input NG External I O CH No and external I O PTN No entry omission The channel No and pattern No from the external I O have not been selected Input error Perform error reset then enter the external I O channel No and pattern No 104 Angle judgment NG Screw tightening operation error Error in additional tightening angle or loosening a...