HIOS HSF-10, Instruction Manual

Page 1: ... 17 HSF 26 HSF 12 HSF 20 HSF 30 HSF 14 HSF 23 Instruction Manual Read this manual before using this device Current as of April 2018 18A Manual No ET D002 HIOS Inc 1 16 5 Akiyama Matsudo City Chiba Pref Japan TEL 81 47 392 2001 FAX 81 47 392 7773 ...

Page 2: ...sing this device please check that the following items have been supplied 1 x CD ROM 1 x hexagonal L shaped wrench 1 x AC adapter 1 x Ground wire 2 Precautions for use Installation area Caution Install the device on a level and stable surface Installing the device on an unstable surface may cause the device to fall causing injuries Do not install the device in an area with flammable or combustible...

Page 3: ...dapter from the power point A fire electrocution or injury can occur if the device is continued to be used with a malfunction If the device malfunctions contact the store of purchase After completion of work not using the device for extended periods Caution Remove the AC adapter from the power point after the completion of work or if the device not used for an extended period of time Repair Contac...

Page 4: ...per Rail Left cover Front cover Screw hopper cover Bit guide front rear mounting screw Bit guide plate Rear rail mounting screw Bit guide up down adjustment screw Right cover Bit guide Assy Power switch Rear cover DC jack at the rear of the device Vibration frequency control dial Amplitude control dial Timer control dial 3 ...

Page 5: ...acing the rail raise the bit guide before removing and inserting the rail Power switch Turns the power on and off Rail Set the rail to suit screw size Stopper Stops the screws at the front of the rail Vibration frequency control dial Control the vibration frequency using a precision screw driver Amplitude control dial Control the a amplitude using a precision screw driver Timer control dial Contro...

Page 6: ...w capacity Check and adjustment of rail oscillation Check and adjustment of passing plate holding plate Check and adjustment of rail oscillation Check and adjustment of bit guide Check and adjustment of timer Check and adjustment of sensor voltage levels The rail can be replaced easily and quickly in this device to allow different sized screw threads to be used Fine adjustments may be required aft...

Page 7: ... to start operation again turn the power switch OFF and ON again or a stopper is operated extraction sensor perception 4 3 Screw capacity Placing too many screws into the hopper can adversely affect the alignment and transport of screws The image below Image 2 is the maximum capacity and should be used as a guide to filling the hopper Turn the power switch ON OFF and ensure that the panning block ...

Page 8: ...ing the screw driver horizontally when matching the bit to the screw head Rotating the screw driver bit briefly makes it easier to line up the bit with the cross in the screw thread Ensure that the screw driver bit matches that of the screw being used Refer to 4 1 Checking model number Check the adjustment of each section if you believe the screw alignment and transport is not operating correctly ...

Page 9: ...ent If adjustment is required loosen the brush height adjustment screw Image 4 1 Move the brushes by hand and make adjustments by checking that the head of the screws entering the rail groove come in contact with the brushes Image 4 2 If the brushes are set too high misaligned screws may not be swept up If the brushes are set too low the screws may be thrown to one side or the brushes may not rota...

Page 10: ...crews within the device are all removed before removing the rail very important Loosen the bit guide up down adjustment screw Image 5 Front rear loosen the rail mounting screw do not loosen it too much Image 6 Pull the bit guide Assy upwards and pull the rail out toward you Image 7 Image 7 Bit guide Up down adjustment screw Image 5 Front rail Mounting screw Rear Rail Mounting screw Image 6 Rail Bi...

Page 11: ...me easily jammed if this gap is too large If there is no gap the screws cannot pass through The ideal gap is one that allows the screws to just pass through A passing plate compatible with specially shaped screws such as those with low heads is available A new passing plate can be designed upon request if details of the screws to be used or their dimensions are provided Please consult the store of...

Page 12: ...il groove directly below the holding plate Adjust the height of the holding plate mounting screw to ensure that the gap is sufficient Image 10 Remove the holding plate and drop a screw into the groove to allow easy adjustment Image 11 Screws may be thrown out if this gap is too large If there is no gap the screws cannot move The ideal gap size is between 0 2 and 0 5mm The gap can be slightly large...

Page 13: ...lations be adjusted before use Do not apply excessive force while adjusting the volume knobs and adjust them only within the range that they can be rotated 4 6 Checking and adjusting rail oscillations The factory setting for oscillation suits ordinary purpose screw thread sizes that can be used with the supplied rail Check the rail thread size on the label at the front of the rail Eg 17 means a M1...

Page 14: ... guide height adjustment screws Ensure that the guide does not hit the holding plate The groove width and front rear position of the bit guide should be adjusted to meet the holding plate groove using the plate adjustment screws and bit guide front rear mounting screws When making this adjustment line up the screw driver bit with the bit guide Image 15 and adjust the bit guide plate so that the bi...

Page 15: ... MIN However with screws that are taking time to become lined up the timer is better set to MAX Adjust the timer volume knob at the rear of the device as shown below Image 16 When viewing from the rear clockwise shortens the time Anti clockwise lengthens the time Do not apply excessive force while adjusting the volume knobs and adjust them only in the range that they can be rotated Check how the s...

Page 16: ...trol board Metal parts of the device are grounded during this process A test clip can be used to make measuring the voltage easier The recommended product is the FP 7 test clip made by Sunhayato Corporation Adjusting the full rail sensor using pin number 3 This sensor detects the number of screws on the rail Loosen the full sensor light receptor mounting screws 2 places and move up or down by rota...

Page 17: ...by rotating the bracket Image 20 If there are no screws to be used present the voltage should be between 0 25 and 1 5V If there are screws present the voltage should be 3 5V or greater A voltage of 2 5V is used as the electronic threshold for determining the presence of screws Once adjustment of each section has been completed check the actual operation of the device with screws to be used If ther...

Page 18: ...for information on how to remove the rail Replacement of the rail is recommended if the rail groove is so dirty or damaged that it affects operation of the device 6 Replacement and adjustment of parts The brushes drive belt and drive motor are expendable items Replacement rails for different sized screw threads are to be ordered separately The replacement and adjustment method is outlined separate...

Page 19: ...ion the brush as shown on the right to remove the brush tips Image 21 This positions the brush mounting screws in an easy to reach location The brush tip mountings are as shown on the right Assemble the brushes in the reverse order of disassembly For adjustments refer to Making checks and adjustments before use Brush part numbers HSF 02107 HSF 10 HSF 12 HSF 14 HSF 17 HSF 20 HSF 22001 23 HSF 26 HSF...

Page 20: ... the left and center covers Upon removing the covers the drive belts that fit into the grooves of the four rollers can be seen Image 22 The drive belts are removed by squeezing them with your fingers as shown in the image Image 23 Assemble the rollers in the reverse order of disassembly After assembly check that the brushes operate correctly For adjustments refer to Making checks and adjustments b...

Page 21: ...he device and slide out the motor unit from the left side of the device Image 24 Loosen the clips Loosen clip Install the motor in the reverse order of disassembly Note Be careful not to apply too much pressure to the motor wiring that may cause the wiring to break Drive Cam Assy part number HSF 03001 Image 25 Image 24 Pull slightly to the back and slide out to the left Motor mounting screw 4 plac...

Page 22: ...for a set amount of time before power to the drive motor is cut If power has been cut to the drive motor turn the power switch OFF and remove the cause of the overload For example if there are too many screws in the panning area remove some of the screws to achieve the appropriate level If screws are jammed in the drive parts remove those screws Turn the power switch ON after the cause of the over...

Page 23: ...s have become misaligned in the rail Check the power connection to the AC adapter Remove the screw at the screw feeding point Adjust the timer setting volume knob Ensure appropriate level of screws in the panning area Remove the foreign object Contact the store of purchase Remove the screw that is jammed in the gap Check the oscillation amplitude Contact the store of purchase if the device does no...

Page 24: ... oscillation Contact the store of purchase if the device and rail are interfering with each other Replace the motor Adjust the passing plate Insert the appropriate amount of screws Adjust the position of the holding plate Screws smaller than the rail specified thread have been inserted Screws longer than the rail groove width have been inserted The gap between the holding plate and screws is too s...

Page 25: ... Corning Asia Corporation Part name BR2Plus The overload protection circuit has been tripped Too many screws in the panning area Screws are jammed in the gap A screw at the screw feeding point has not been taken out within the set time The device is not full with screws The sensor is not detecting the screws The sensor is not detecting the screws Inappropriate oscillation frequency oscillation amp...

Page 26: ...V 50 60Hz Output DC 15V 1A Dimensions Refer to external view Weight Approx 2 4kg including screw rail Screw capacity Approx 40cc cubic measure Following accessories CD ROM 1 AC Adapter 1 unit Hexagonal Wrench 1 piec Screwdriver 1 piece Ground Wire 1 piece Notes 2 Please consult your distributor for Flat head Check if the axis diameter of the loaded screw corresponds with the above rail groove widt...

Page 27: ...10 External Diagram 16 4 55 205 23 5 10 2 142 5 59 5 19 7 Pick up position 26 ...

Page 28: ...规定编制 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 In addition the China RoHS marks also is required at the product and product box At the product you can find it at the bottom and it is marked on the product box If you cannot find the mark please ask your distributor In case of emergency please cut the mark below and stick at the bottom of product and ...