HiRO 160 Q, Installation Instructions Manual

Page 1: ...Version 1 01 Installation instructions for stair lift HIRO 160 Q ...

Page 2: ...ge 4 3 1 Tools Page 4 3 2 Preparations for work Page 5 3 3 Installation of guide rails Page 7 3 4 Installation of drive unit Page 12 3 5 Installation of chair Page 18 3 6 Installation of upper lower stops Page 20 3 7 Setting and testing the safety switches Page 24 Please keep these instructions for further reference ...

Page 3: ...Risk of personal injury Attention Risk of material damage Note HIRO LIFT Hillenkötter Ronsieck GmbH Tel 49 521 96552 0 Fax 49 521 96552 40 Meller Straße 6 Service 49 521 96552 39 D 33613 Bielefeld Email info hiro de Internet www hiro de Germany ...

Page 4: ...ion drill Percussion drill bits 6 14 mm Power drill Set of drill bits and taps for metric thread sizes M4 M12 Power screwdriver Angle grinder Vacuum cleaner Set of socket spanners Set of open ended ring spanners Torx spanner T40 Set of screwdrivers Electric power tool 2 x chain hoist 250 kg Set of metric Allen keys Hydraulic jack Spirit level Tape measure ...

Page 5: ...d fixing materials for the stops 6 Guide rail supports 7 Fixing brackets and screws for anchoring guide rails and supports 8 Wall mount for charger unit 9 Electrical accessories kit with charger unit charging cable charging bars fixing materials magnets and bolts and screws 10 Lift unit drawing and documentation 11 Circuit diagram list of parameters and operating instructions for the control 12 In...

Page 6: ...h is required in each case The position of the supports is shown in the lift unit drawing All the dimensions relevant for the installation work are shown in red on the lift unit drawing All dimensions on the lift unit drawing refer to the centre of the guide rail tube The guide rail supports are shown as S1 S in the lift unit drawing and are indicated in the parts list with their various lengths T...

Page 7: ...ed with a bracket attached to the nearest wall wherever possible The lift unit drawing specifies the distances between the guide rail and the staircase tread Lay the lower end of the guide rail track on the floor The lower edge of the guide rail track is specified in the lift unit drawing from the outer edge of the staircase tread zero point For lifts with a horizontal travel path the height dimen...

Page 8: ...ide rail supports in the stairwell the supports must be fitted first as shown in the lift unit drawing The dimensions for each of the supports are given in the lift unit drawing All dimensions refer to the centre of the tubular supports Mark the positions of the supports Place the supports on the pencilled in positions and mark the position of the screw holes ...

Page 9: ...cessories kit and shown in the list enclosed with the accessories Attention Before drilling ensure that there are no cables or underfloor heating present in the area concerned Different types of fixings are possible depending on the subsurface and the floor covering Attention If the subsurface is loose then the supports must be fixed to concrete ...

Page 10: ... and vertically If it is possible to brace the supports to the wall or a similar surface then the supports must also be fixed by an additional means Refer to the drawing for the zero point guide rail starting point and mark this point on the floor Align the guide rail on the zero point and install the first guide rail beam as described above ...

Page 11: ...join position between the guide rail beams Compare the clearance dimensions and the height dimensions with the actual dimensions at the installation site and if necessary adjust the guide rail track To lay the charging cables use a coiled cable or the cable supplied After installing the first guide rail beam the charging cable must be laid inside the upper guide rail tube ...

Page 12: ... upper guide rail tube near the guide rail fixing plate for the purpose of laying the charging cable Secure the cable to the guide rail fixing plate Carry out the following steps to install the drive unit Remove the packaging To allow the drive unit to be set down a transport frame is attached underneath it Install the footrest contact tray ...

Page 13: ...in switch to ON and insert the emergency operation key into the appropriate key switch Check the direction of rotation of the rollers by turning the key switch Before suspending the drive unit adjust the set of rollers to the same angle of incline as that of the guide rail track Lift the drive unit together with the set of rollers onto the ends of the guide rail track ...

Page 14: ...he DOWN direction of emergency operation you can insert the drive unit into the guide rail track Attention Ensure that the drive unit and the rollers are not tilted Use the emergency operation facility to move the drive unit into the lowest position and switch the main switch to OFF ...

Page 15: ...hown on each guide rail beam Before inserting the guide rail beam the charging cable must first be laid in the guide rail tube Take care not to damage the charging cable when fitting the guide rail beams together Grease both the guide rail ends and sleeves before fitting the guide rail beams together If necessary pull the guide rails together carefully with a chain hoist ...

Page 16: ...t be enlarged and countersunk In order to drive in the M6 bolt the bore in the guide rail tube must be enlarged to 5 2 mm The front of the tube must be countersunk so that the bolt head will be flush with the outside tube surface and the bore enlarged to 6 mm The rear hole must be tapped with a M6 thread After cutting the rear M6 thread secure the M6 bolt with a medium strength thread locking comp...

Page 17: ...igned perpendicularly The guide rails can be adjusted at the fixings by altering the position of the clip Check all the dimensions specified in the drawing After adjusting the position of the guide rails check that all fixings and supports are tightened sufficiently and re tighten all bolts and screws if necessary Check the dimensions of the guide rail track for accuracy centre distance The centre...

Page 18: ...eat assembly to the drive unit with four fixing screws Connect the armrest controls swivel seat switch and swivel seat motor to the drive unit using plug in connections Insert the seat assembly between the U bolts of the drive unit as shown in the pictures Ensure that no cables are damaged Fix the seat assembly in position at the side with the four hexagon socket screws ...

Page 19: ...nits with a swivel seat in a centre position there is an additional potentiometer at the pivotal point for detecting the position of the swivel seat Connect this plug too with its counterpart The lift can be moved to the lower access point using the emergency operation key Once the desired position has been reached mark this position for installing the charging points and the magnets lift stop ...

Page 20: ...h the wall mount near the guide rails lift stop The plates for the magnets and charging bar at the lift stops have been factory fitted in the lift stop area The emergency contact strip and the limit stops buffers have been factory fitted at the upper and lower lift stops At the lower stop the charging bars and the magnets still have to be fitted Fit the long magnet approx 120 mm before the round m...

Page 21: ... pins and connect them to the charger unit As you can see from the picture only the positive cable is connected to the upper charging bar The negative cable is connected straight to the guide rail track from the charger unit Install all intermediate stops and charging points in just the same way for the stopping position only a round magnet must be affixed A round magnet must be affixed before and...

Page 22: ...agram and the operating instructions are provided together with the current list of parameters for all setting values Once all settings have been made and the learning run has been carried out the outer cover panels can be fitted The handles on the foot rest must be taken off in order to attach the cover panels Once the cover panels have been fitted the handles can be re attached ...

Page 23: ...guide rollers so that they are just touching the guide rail tube After carrying out this adjustment re tighten the grub screws Check that the earthing connection is properly attached and that the loop is touching the guide rail Lubricate the charging pins and check for easy action Lubricate the copper bars at each lift stop and charging point Clean the guide rail tubes and rollers with methylated ...

Page 24: ...ation procedure HIRO 160 Q 24 3 7 Setting and testing of safety switches After fully assembling and installing the lift unit fill in the installation log and conduct all safety tests and weight checks as described in the log ...

Page 25: ...3 Assembly and installation procedure HIRO 160 Q 25 ...

Page 26: ...HIRO 160 Q 26 Attention The main switch must be turned off before carrying out any work on the electronics Attention If it is not switched off the drive motors may be damaged Note All defects and damage must be reported to the manufacturer ...

Page 27: ...structions may be reproduced without our prior approval Subject to alterations in the interest of technical progress HIRO LIFT Hillenkötter Ronsieck GmbH Tel 49 521 96552 0 Fax 49 521 96552 40 Tel 49 521 96552 39 D 33613 Bielefeld Meller Strasse 6 Email info hiro de Internet www hiro de ...