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1. Scope 

This  document  specifies  the  cable  assembly  procedures  of  crimping  the  crimp  contact  to 
the cable and inserting the contact to the crimp case for DF53 Series. 
 
This document contains general guideline and operating suggestions to use this product 
safely. If this product is used another way from being written in this document, unexpected 
trouble such as connector breakage could happen. Please read through this document and 
understand proper operation before using. 
 

2. Part Number 

   

: Number of position. 

 

3. Cable Assembly Procedure 

 

 

3.1. Cable Stripping 

     

Follow the Crimping Quality Standard (ETAD-H0921), and strip the cable jacket.   
Make sure that there is no damage on the center conductor of the cable. 

 

 

3.2. Crimping Process 

     

Crimp the contact by using the applicator (AP105-DF53-32P).   
Confirm that the crimp height and configuration meet the crimp condition and Crimping   
Quality Standard (ETAD-H0921). 

             
 

   

3.3. Crimped Contact Insertion to Crimp Case

 

     

Hold the cable of crimped contact and insert to each contact cavity of the crimp case. 

     

(Insertion direction is as shown below.) 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Part No. 

Description 

Remarks 

DF53-32PCF 

Crimp contact 

Compatible cables : AWG 32 (

ϕ0.4mm MAX) 

DF53-

*

P-0.6C 

Crimp case 

 

 

COUNT 

DESCRIPTION OF REVISIONS 

DESIGNED 

CHECKED 

DATE 

DIS-H-00009693 

TH.SATO 

TT.OHSAKO 

20210610 

TITLE 

 

 

DF53 Series cable assembly procedure 

APPROVED

 

HS.OKAWA 

20200407 

CHECKED

 

ST.WADA 

20200407 

 

DESIGNED

 

TH.SATO 

20200407 

WRITTEN

 

TH.SATO 

20200407 

TECHICAL SPECIFICATION

 

ETAD-H0995-00

 

1 / 

5

 

FORM HC0011-9-1  

 

 

 

 

 

 

HIROSE ELECTRIC CO.,LTD.

 

 

 

Before insertion 

After insertion 

Insertion direction 

Crimped contact 

 

Crimp socket 

Summary of Contents for DF53 Series

Page 1: ...e cable 3 2 Crimping Process Crimp the contact by using the applicator AP105 DF53 32P Confirm that the crimp height and configuration meet the crimp condition and Crimping Quality Standard ETAD H0921 3 3 Crimped Contact Insertion to Crimp Case Hold the cable of crimped contact and insert to each contact cavity of the crimp case Insertion direction is as shown below Part No Description Remarks DF53...

Page 2: ...ferences Procedure for inserting into the crimp case 1 Hold both ends of the crimp case 2 Hold the tip side of the crimp contact and insert it into each terminal hole of crimp case 3 Make sure that the contact lance is caught by the housing lance of the crimp case ...

Page 3: ... cases Do not insert the crimped contact at an angle to up direction to the crimp case Straight insertion Correct Angled insertion Downward Correct Angled insertion Upward Incorrect Contact No 1 marking Marking on every 5 contacts Housing lance If inserted diagonally upward the housing lance may be damaged ...

Page 4: ...minal to check NOTE Repairing the crimp contact For removing the inserted crimp case lift up the mold lance by using DF C PO B or a pointed needle and such and pull out the cable simultaneously The repair operation could make the lance strength lower therefore do not reuse the crimp case and replace it to a new one Insertion direction 1 2 Housing lance Contact lance Check point ...

Page 5: ... Especially the housing lance part of the crimp case has a spring shape and may be deformed or damaged when a load is applied Therefore please do not handle the crimp case by pushing the spring in the lance section or applying a load on top of the bag 4 2 Wiring cable Forcible wiring such as bending the cable near the connector and straining the cable could cause contact failure During cable wirin...

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