6
- 6 -
CHAPTER 3
MAINTENCE AND ADJUSTMENT OF THE UTV
MAINTENANCE SCHEDULE
……………………………………………………………… 81
ENGINE
Adjusting the valve clearance…………………………………………………………… 83
Checking the spark plug ………………………………………………………………… 86
Checking the ignition timing……………………………………………………………… 87
Measuring the compression pressure………………………………………………… 88
Checking the engine oil level …………………………………………………………… 89
Changing the engine oil ………………………………………………………………… 90
CHASSIS
Cleaning the air filter………………………………………………………………… 92
Checking the coolant level …………………………………………………………… 93
Changing the coolant…………………………………………………………………… 94
Checking the coolant temperature warning light …………………………………… 97
Checking the v-belt……………………………………………………………………… 98
Cleaning the spark arrester …………………………………………………………… 99
Adjusting the brake pedal……………………………………………………………… 101
Checking the brake fluid level ………………………………………………………… 101
Checking the front brake pads………………………………………………………… 102
Checking the rear brake pads………………………………………………………… 102
Checking the brake hoses and brake pipes ………………………………………… 103
Bleeding the hydraulic brake system ………………………………………………… 103
Adjusting the select lever shift rod …………………………………………………… 105
Checking the steering system………………………………………………………… 106
Adjusting the toe-in …………………………………………………………………… 107
Adjusting the front and rear shock absorbers………………………………………… 108
Checking the tires ……………………………………………………………………… 109
Checking the wheels…………………………………………………………………… 111
Checking and lubricating the cables ………………………………………………… 111
ELECTRICAL
Checking and charging the battery…………………………………………………… 112
Checking the fuses …………………………………………………………………… 118
- 7 -
Changing the headlight bulb
Ⅰ
………………………………………………………… 120
Changing the headlight bulb
Ⅱ
………………………………………………………… 121
Changing the tail/brake light bulb …………………………………………………… 122
CHAPTER 4
ENGINE
ENGINE NOTE
……………………………………………………………………………… 124
ENGINE REMOVAL
………………………………………………………………………… 125
CYLINDER HEAD AND CYLINDER HEAD COVER
…………………………………… 126
ROCKER ARMS VALES AND CAMSHAFT
……………………………………………… 130
CYLINDER AND PISTON
………………………………………………………………… 138
ENGINE LEFT CRANKCASE COVER AND A.C. MAGNETO
…………………………142
STARTER MOTOR AND WATER PUMP
…………………………………………………146
RIGHT CRANKCASE COVER AND OIL FILTER
…………………………………………148
PRIMARY AND SECONDARY SHEAVES
…………………………………………………150
CRANKCASE AND OIL PUMP
……………………………………………………………154
BALANCE SHAFT
…………………………………………………………………………156
SHIFT AND CONTROL MECHANISM
……………………………………………………161
GEARCASE TRANSMISSION
………………………………………………………………163
CHAPTER 5
CHASSIS
MALFUNCTION INSPECTION
…………………………………………………………… 167
PANEL AND CARGO BED
Front panel………………………………………………………………………………… 169
Side cover………………………………………………………………………………… 171
Side cover parts…………………………………………………………………………… 172
Cargo bed………………………………………………………………………………… 175
Head shed frame………………………………………………………………………… 176
Summary of Contents for HS200UTV
Page 3: ......
Page 15: ......
Page 94: ... 79 SPECIFICATIONS 79 HYDROGRAPHIC CHART Hydrographic chart Pressure ...
Page 95: ... 80 SPECIFICATIONS 80 LUBRICATION OIL WAY LUBRICATION OIL WAY Pressure splashing oil ...
Page 248: ... 233 CHASSIS 233 Fuel tank cap Remove the fuel tank cap by turning it counterclockwise ...
Page 263: ... 248 ...
Page 304: ... 289 ...
Page 305: ... 290 ...
Page 306: ... 291 ...
Page 307: ... 292 ...
Page 308: ... 293 ...
Page 309: ... 294 ...
Page 310: ... 295 ...
Page 311: ... 296 ...